IronCraft FMA125 Series User manual

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l y 2022
Rotary Tillers
FMA125 - Series
Operation Manual

Congratulation for purchasing your new IronCraft rotary tiller!
This tiller has been designed andmanufactured following allsafety and quality requirements
needed for a safe and satisfactory use over time.
Acareful reading of this manual will permit you to familiarize with your new equipment, and will
provide you all the tools needed to use it safely.
A proper maintenance andknowledge of the safety rules of use will allow to obtain the
best performance and a long service life of the machine.
The Safety Alert Symbol used throughout this manual and on safety
decals of the machine indicates the presence of potential hazard to the
operator. When you see this symbol, be alert and carefully read the
message that follows it.
The Safety Alert Symbol is used in conjunction with following Signal Words, according to the
degree of possible injuries that may result operating the implement:
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious
injury.
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious
injury, and includes hazards that are exposed when guards are removed. It may also be used to
alert against unsafe practices.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices.
IMPORTANT
Indicates instructions or procedures that, if not observed, can cause damage to equipment or
environment.
NOTE
Indicates helpful information.
READ, UNDERSTAND, and FOLLOW the safety messages following the Safety Alert Symbol and
Signal Words. Failure to comply with safety messages could result in serious bodily injury or death.

TO THE PURCHASER
This manual contains valuable information about IronCraft ROTARY TILLER.
It has been carefully prepared to give you helpful suggestions for operating,
adjusting, servicing repair parts.
Keep this manual in a convenient place for quick and easy reference. Study it
carefully. You have purchased a dependable and sturdy tiller, but only by proper care and
operation can you expect to get the service and long life designed and built into it.
RIGHT-HAND AND LEFT-HAND sides are determined by watching from the tractor side.
Sometime in the future your tiller may need new parts to replace those are worn or
broken. If so, go to nearest IronCraft dealer and provide him the model and part
number.
Customer information
Name
Purchased from
Purchased date
Model No.
Serial No.

TABLE OF CONTENTS
Contents
TO THE PURCHASER.....................................................................................................4
1. ABOUT THIS MANUAL ...........................................................................................1
2. INTRODUCTION .......................................................................................................1
2.1. TILLER IDENTIFICATION ................................................................................................................. 1
2.2. INTENDED USE ............................................................................................................................... 1
2.3. MAIN PARTSDESCRIPTION............................................................................................................. 2
2.4. TILLER SPECIFICATIONS.................................................................................................................. 3
3. SAFETY........................................................................................................................4
3.1. GENERAL SAFETY INSTRUCTION .................................................................................................... 4
3.2. EQUIPMENT SAFETY INSTRUCTIONS ............................................................................................. 5
3.3. OPERATING SAFETY INSTRUCTIONS .............................................................................................. 6
3.4. TRANSPORTING SAFETY INSTRUCTIONS........................................................................................ 7
3.5. MAINTENANCE SAFETY INSTRUCTIONS......................................................................................... 8
3.6. STORAGE SAFETY INSTRUCTIONS .................................................................................................. 8
3.7. SAFETY LABELS............................................................................................................................... 9
4. SET UP...................................................................................................................... 13
4.1. CONNECTING TO THE TRACTOR .................................................................................................. 13
4.2. DRIVELINE INSTALLATION............................................................................................................ 14
4.3. TRACTOR-TILLER STABILITY ......................................................................................................... 15
5. OPERATING ............................................................................................................ 16
5.1. START UP ..................................................................................................................................... 17
5.2. OPERATING INSTRUCTIONS......................................................................................................... 18
5.3. ADJUSTMENTS ............................................................................................................................. 18
REAR BOARDADJUSTMENT...................................................................................................................... 20
5.4. STOPPING AND DISCONNECTION................................................................................................ 21
5.5. TRASPORTING.............................................................................................................................. 22
6. MAINTENANCE ...................................................................................................... 22
6.1. BLADES REPLACEMENT................................................................................................................ 22
6.2. GEARBOX LUBRICATION .............................................................................................................. 24
6.3. SIDE CASE LUBRICATION.............................................................................................................. 25
6.4. BEARING HOUSING LUBRICATION............................................................................................... 25
6.5. DRIVESHAFT MAINTENANCE ....................................................................................................... 26

7. STORAGE................................................................................................................. 27
8. SCRAPPING............................................................................................................. 28
9. TROUBLESHOOTING ........................................................................................... 28
10. TORQUE VALUES TABLE ................................................................................... 30
11. WARRANTY ............................................................................................................ 31
12. PARTS INFORMATION......................................................................................... 33

FMA125-Series Rotary Tillers
1
1.ABOUT THIS MANUAL
The operator must read the manual for a correct understanding of the hazards that may present
when operating the tiller, as well as for obtain optimum performance from the machine.
The manual is part of the machine, it must be kept in good condition and remain with the machine
even in case of resale, until its demolition. In case of loss or damage, request a new copy to the
Manufacturer or your Dealer.
The information, descriptions and illustrations in this manual describes the state of the product at
the time of its publication, and may not reflect the product in the future.
The Manufacturer reserve the right to make design improvements or changes in specifications
without incurring in any obligation to install them on units previously sold.
Text, illustrations and drawings of this manual cannot be disclosed or transmitted, in whole or in
part, to third parties without the written permission of the Manufacturer. All rights are reserved.
2.INTRODUCTION
2.1. TILLER IDENTIFICATION
Each tiller has a plate for unique identification. Any request for assistance or information regarding
the machine must be directed to the Manufacturer or Dealer always referring to the model and
serial number on the nameplate affixed to the machine:
2.2. INTENDED USE
The FMA125-Series tillers are designed to be used uniquely for horticultural, agricultural, or
commercial applications, to till soil for seedbed and planting preparation.
They are designed to be mounted on tractors equipped with hydraulic lift and universal three point
hitch that can support the implement weight, and driven by the power of the tractor through the
PTO driveshaft.
The tractors used to operate the FMA125-Series tillers must have the following requirements:
Hitch Category: 3-point Cat. I standard.

FMA125-Series Rotary Tillers
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PTO: 540 RPM, 6-spline, 1 3/8 Z6
Horsepower: As per given in Technical Specification Sheet
DANGER
Any use of the machine other than the intended use is non-intended use, and is to be considered
as unauthorized and dangerous. The manufacturer assumes no liability for damage resulting from
non-intended use.
2.3. MAIN PARTSDESCRIPTION
1. Tiller deck
2. Clevis (lower hitch)
3. Lower hitch pin
4. Upper hitch pin
5. Topmast
6. Implement input connection (tiller PTO)
7. Gearbox
8. Side transmission case
9. Rear board
10. Rotor shaft
11. Tine
12. Parking stand
13. Skid
14. Cardan driveshaft
15. PTO Guard
16. Driveshaft Support
NOTE
Unless otherwise indicated, images shown in this manual refer to the tiller model wise.

FMA125-Series Rotary Tillers
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2.4. TILLER SPECIFICATIONS
TILLER MODEL
2004
Overall dimensions
mm
1545 x 882 x 687
Tilling width
in
49"
cm
125
Recommended
HP
20-25
Tractor HP range
3-point Hitch type - Cat. I
Frame off-set
in
-
Number of Flanges on Rotor
No.
6
Number of tines per Flange
No.
4
PTO Input speed
rpm
540
Rotor Shaft Speed rpm
@540
230
Standard Tine Construction
-
curved
Transmission type
-
Chain
Max Working depth
cm
12
Rotor tube diameter
mm
52
Rotor Swing Diameter
mm
386
Driveline safety device
-
slip clutch
Weight (driveline excluded)
lbs
297
Kg.
135

FMA125-Series Rotary Tillers
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3.SAFETY
Proper use of equipment, a strict observance of the safety messages listed below and application
of all reasonable practices to avoid any risks, prevents accidents or injury, allows the machine
working better and longer, and minimize the failures. The manufacturer assumes no liability for
any damage resulting from not applying the behavioral rules indicated into the manual.
3.1. GENERAL SAFETY INSTRUCTION
DANGER
The machine must be used only by authorized and well trained operators. The operator must have
read and understood the instructions of this manual, it must make adequate preparation for the
proper use of the machine and must hold a driving license. In case of doubt about the use of the
machine and/or the interpretation of this manual, the operator must contact the Manufacturer or
the Dealer.
WARNING
The manual must always remain with the machine. In case of loss or damage, request a new copy
to the Manufacturer or your Dealer.
WARNING
Follow strictly the rules prescribed by the safety pictograms applied to the machine.
WARNING
Be sure that all safety pictograms are legible. If pictograms are worn, they must be replaced with
others obtained from the Manufacturer, and placed in the position indicated by this manual.
DANGER
Before using the machine, make sure that all safety devices are installed and in good working
conditions. In case of damages of shields, replace them immediately.
DANGER
Is absolutely forbidden to remove or alter safety devices.
DANGER
Before starting, and during operation of the tiller, make sure there are no people or animals in the
operation area: the machine can project material from the back, with risks of serious injury or
death.
DANGER
Pay maximum attention to avoid any accidental contact with rotating parts of the machine.
DANGER
During operation, adjustment, maintenance, repairing or transportation of the machine, the
operator must always use appropriate Personal Protective Equipment (PPE).
DANGER
Do not operate the implement while wearing loose fitting clothing that can give rise to
entanglement in parts of the machine.

FMA125-Series Rotary Tillers
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DANGER
Do not operate the implement when tired, not in good condition or under the influence of alcohol
or drugs.
CAUTION
If the use of the machine is required at night or in conditions of reduced visibility, use the lighting
system of the tractor and possibly an auxiliary lighting system.
3.2. EQUIPMENT SAFETY INSTRUCTIONS
WARNING
Use the tiller for its intended purpose only. Improper use can damage the tiller and cause serious
injury to persons, animals, or death.
DANGER
The machine should be used by a single operator driving the tractor.
WARNING
Any unauthorized modification of the machine may cause problems in safety and relieves the
Manufacturer from any liability for damages or injuries that may result to operators, third parties
and objects.
WARNING
Before using the machine, familiarize yourself with its controls and its working capacity.
WARNING
Do not leave the tiller unattended with tractor engine running.
WARNING
Do not operate tiller on too muddy, sandy or rocky soils.
WARNING
Keep the machine clean from debris and foreign objects which may damage functioning or cause
injury.
WARNING
Do not use the machine if the category of the connecting pins of the tiller does not match that of
the tractor hitch system.
WARNING
Do not use the machine with missing bolts, screws, pins or safety pins.
WARNIN
G
Never use the machine to transport or lift people, animals or objects.
WARNING
Make certain, by adding front ballast, that at least 20% of the total weight (tractor, implement
and ballast) is on the front axle of the tractor, to ensure stability.

FMA125-Series Rotary Tillers
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WARNING
Before engaging the tractor PTO, make sure the tractor PTO speed is set as required for the tiller
(540 rpm). Do not over speed PTO or machine breakage may result.
DANGER
Do not operate the tiller if the driveshaft is damaged. The driveshaft could be subject to breakage
during operation, causing serious injury or death. Remove the driveshaft and replace it with an
undamaged.
3.3. OPERATING SAFETY INSTRUCTIONS
WARNING
Before using the machine, be sure to have cleared the operating area from obstacles (stones,
branches, debris, etc...). Mark all the obstacles that cannot be eliminated (e.g. by means flags).
DANGER
Never engage the tractor PTO in the presence of people close to the driveshaft. The body, hair or
clothing of a person can get caught in rotating parts, causing serious injury or death.
DANGER
Before engaging the PTO and during all operations, make sure that no person or animal is in
immediate area of action of the machine. Never use the tiller if people are in his working area.
DANGER
It's absolutely forbidden to stand near the tiller with moving parts.
WARNING
The operator must operate tiller lifting/lowering only from the driving seat of the tractor. Do not
perform lifting maneuvers on side or behind the tractor.
WARNING
Before making changes in direction, turns or going in reverse, slightly lift the tiller from the ground
after disengaging the power take-off, to avoid damage to the machine.
DANGER
In presence of steep slopes (greater than 15 degrees) the tilling action may cause instability of the
tractor, with risk of tipping and consequent serious injury or death hazard. Consult the manual for
the tractor to determine the maximum slope that the tractor is able to deal with.
DANGER
Always disengage the PTO before raising the tiller, and never engage the PTO with the tiller in the
raised position. The machine might throw objects at high speed, causing serious injury or death.
WARNING
Never leave the driver's seat when the tractor is turned on. Before leaving the tractor, lower the
tiller to the ground, disengage the PTO, insert the parking brake, stop engine and remove the key
from the control panel.
DANGER

FMA125-Series Rotary Tillers
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The PTO shields of tractor and implement side, the driveshaft shielding and the driveshaft
retaining chains must be properly installed and in good condition, to avoid risk of entanglement
with serious injury or death.
DANGER
Before engaging the PTO of the tractor, always make sure that the drive shaft is mounted in the
correct direction, and that its clamping elements are properly connected both to tractor side and
to tiller side.
WARNING
Stop operating immediately if blades strike a foreign object. Repair all damage and make certain
rotor and blades are in good condition before resuming operation.
WARNING
Always disengage the tractor PTO when the driveshaft exceed an angle of 10 degrees up or down
while operating. An excessive angle with driveshaft rotating can break the driveshaft and cause
flying projectiles.
CAUTION
Avoid clutch's overheating caused by too long or frequent slipping of the clutch, since it can
damage the clutch components. Before checking slip clutch, make sure it has cooled. Clutch could
be extremely hot and cause severe burn.
CAUTION
Prolonged use of the tiller can cause overheating of the gearbox. Do not touch the gearbox during
use and immediately after, it could be extremely hot and cause severe burn.
WARNING
All adjustment operations on the tiller must be performed by qualified and trained operators, with
the tractor engine off, the PTO disengaged, the tiller lowered to the ground or on security stands,
the ignition key off and the parking brake set.
3.4. TRANSPORTING SAFETY INSTRUCTIONS
WARNING
Before transporting, determine the stopping characteristics of the tractor and implement.
WARNING
Transport only at speeds where you can maintain control of the equipment.
WARNING
When driving on roads, the implement must be in transport position adequately raised from the
road surface, with tractor lifting hydraulics locked so that the tiller cannot be lowered accidentally.
DANGER
The implement may be wider than the tractor. Pay attention during transporting to persons,
animals or obstacles exposed.

FMA125-Series Rotary Tillers
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WARNING
When turning, use extreme care and reduce tractor speed.
WARNING
Do not operate the tractor with weak or faulty brakes or worn tires.
CAUTION
Always use tractor lighting system and auxiliary lighting system for an adequate warning to
operators of other vehicles, especially when transporting at night or in conditions of reduced
visibility.
DANGER
In case of tiller lifting, make sure that the lifting device chosen is suitable to perform the operation
safely, and use only the lifting points prescribed on tiller.
3.5. MAINTENANCE SAFETY INSTRUCTIONS
WARNING
All maintenance and repairing operations must be performed by qualified and trained operators,
with the tractor engine off, the PTO disengaged, the tiller lowered to the ground or on security
stands, the ignition key off and the parking brake set.
WARNING
Perform repairs and replacements necessary to the machine using only original spare
parts provided by the manufacturer or your dealer.
DANGER
Perform maintenance operations always using appropriate Personal Protective Equipment
(protective eye glasses, hard hat, hearing protection, safety shoes, overall and work gloves, filter
mask).
CAUTION
Before any maintenance operation, make sure that the parts which may become hot during use
(friction clutch, gear box...) have cooled.
WARN4435G
Do not perform repairs that you do not know. Always follow the manual instructions and in case of
doubt contact the Manufacturer or your dealer.
DANGER
Do not swallow fuels or lubricants. In case of accidental contact with eyes, rinse well with water
and consult a doctor.
3.6. STORAGE SAFETY INSTRUCTIONS
WARNING
Never leave the tractor unattended with the tiller in lifted position. Accidental operation of lifting
lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing.
DANGER

FMA125-Series Rotary Tillers
9
Following operation, or before unhooking the tiller, stop the tractor, set the brakes, disengage the
PTO, lower the attached tiller to the ground, shut off the engine, remove the ignition key and wait
for all moving parts to stop.
WARNING
Make sure all parked machines are on a hard, level surface and engage all safety devices.
CAUTION
Place support blocks under tiller as needed to prevent unit from tipping over onto a child and/or an
adult. A tiller that tips over can result in injury or death.
CAUTION
Store the unit in an area away from human activity.
3.7. SAFETY LABELS
The safety labels applied on the machine give fundamental information for using the machine
safely.
Make sure safety labels are in good conditions. If pictograms are worn, they must be replaced with
others obtained from the manufacturer and placed in the position indicated by this manual.
Make sure the safety labels are legible. If necessary, wipe them by a cloth, with soap and water.
Safety Labels position and description

FMA125-Series Rotary Tillers
10
Sr.
NO.
SPARE
CODE
DESCRIPTION DECALS
1 D1090 WARNING: ALWAYS READ
THE OPERATOR MANUAL
2 D1038 MAINTENANCE:TURN OFF
TRACTOR& REMOVE KEY

FMA125-Series Rotary Tillers
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3 D1095 THROWN OR FYING
OBJECTS HAZARD
4 D1096 ROTATING KNIVES, LOWER
LIMBS HAZARD
5 D1078 HAND HAZARD
6 D1079 ROTATING GEARS
7 D1097 CRUSHING HAZARD BY LINK
LIFTING
8 D1098 IMPLEMENT INPUT
DRIVELINE
9 D1099 TRACTOR PTO RPM &
ROTATION DIRECTION

FMA125-Series Rotary Tillers
12
10 D1122 FINGERS/HANDS CRUSHING
HAZARD
11 D1082 SAFETY EQUIPMENT
12 D1007 OIL FILLING PLUG – NEW
13 D1008 GREASE – NEW
14 D1009 OIL DRAIN PLUG
15 D1006 MAINTAIN OIL LEVEL
16 D1083 LIFTING HOOK JOINT
17 D1108 CE LOGO

FMA125-Series Rotary Tillers
13
4.SET UP
The tiller is delivered fully assembled and equipped with a driveshaft with torque limiter (clutch
discs) and related operating manual.
When the machine is delivered, check that there is no damage to the tiller or driveshaft. In case of
damage or missing parts immediately notify the manufacturer or your dealer.
4.1. CONNECTING TO THE TRACTOR
To connect the tiller to the tractor the operator must do the following:
•drive the tractor in reverse, up to align the rear lifting arms to lower hitches of the tiller in
parking;
•set the tractor's parking brake, stop engine, remove the ignition key and get off the tractor;
•connect the lifting arms of the tractor to the lower hitches of the tiller, through the use of the
pins and the relative safety split pins;
•raise the tiller until PTOs of tractor and machine are at the same height, then adjust the 3-point
top link so that the front of the machine is leveled to the back (the axis of the tiller PTO must be
parallel to the ground), in order to limit stress transmitted to the tiller through the cardan shaft;
•make sure that left side of the tiller is leveled with the right, by adjusting the tractor lifting arms,
then lock the arms to prevent swinging that could compromise the stability of tractor and
machine;
•finally adjust the parking stand, placing it at the highest point by means of the related elastic
pin.

FMA125-Series Rotary Tillers
14
4.2. DRIVELINE INSTALLATION
Before installing the driveshaft, the operator must read the manuals of driveshaft and tractor,
checking in particular that rpm and direction of rotation of the tractor PTO match those of the
tiller.
If the direction of rotation of the PTO tractor does not match that of the tiller, contact the
manufacturer or your dealer.
To connect the driveshaft to the tractor and implement, the operator must:
•park tractor and tiller on a flat surface, with parking brake set, engine off, and ignition key
removed;
•check that safety devices of driveshaft, tiller and tractor are in good condition, otherwise provide
for their replacement;
•remove the PTO shield of the tiller through the fixing screws;
•position the driveshaft with clutch turned towards the implement side;
•insert the clutch hub on the tiller PTO, then ensure its tightening onto shaft through its
fastener;
•replace the PTO shield of the tiller through the fixing screws;
•insert the driveshaft yoke on the tractor PTO, then ensure its tightening onto shaft through its
fastener;
•hook to the tractor and tiller the two retaining chains of the the driveline shielding, to prevent
shielding rotation during functioning of the machine.
Driveline Length Check
Before operating the tiller, ensure that the size of driveshaft is adequate. The driveshaft supplied
with the machine has a standard length, therefore it may need an adaptation of the length,
depending of the tractor which the tiller is combined.
The length of the driveshaft must be such to:
•avoid bottom out of the transmission tubes, when the driveshaft is in compressed position
(when tiller is raised up off the ground);
•Ensure an overlapping of the transmission tubes enough to transmit the torque required, when
the driveshaft is in max extension (when tiller is in its lowest position in the ground).
When the driveshaft is at its minimum length (max compressed position), there must be at least a
2 cm of distance between the ends of each transmission tube and the yokes side.
When the driveshaft is at its maximum operational extension, there must be an overlap between
the tubes profiles of 15 cm at least.

FMA125-Series Rotary Tillers
15
A driveshaft too long may cause structural damages to the tractor and machine. If the driveshaft is
too long, it may be adapted by removing it and shortening the tubes according to the instructions
provided by the manufacturer in its use and maintenance manual.
A driveshaft too short can cause disengage of the tubes during operation, with severe hazard for
the operator and structural damage to the tractor and machine. If the driveshaft is too short, it
must be replaced with a longer one. In this case contact the manufacturer or your dealer.
IMPORTANT
•before operating the tiller the first time, make sure that the driveshaft is lubricated in
accordance with how indicated in the instruction booklet;
•before operating the tiller the first time, and after long periods of inactivity, make sure that the
driveline clutch has run a short "run in" in accordance with what indicated in the instruction
manual of the manufacturer, removing the possible oxidation of the components that may
compromise the correct slipping during the usage (see also section "Maintenance");
•always engage the tractor PTO at low rpm to minimize the effect of the peak torque on the
driveline and the machine.
4.3. TRACTOR-TILLER STABILITY
The weight of the machine modifies the stability of the system tractor-tiller, resulting in loss of
steering control and braking.
The front axle of the tractor should always loaded with at least 20% of the overall weight of the
system tractor-tiller.
1) M x (S1+S2) ≤ 0.2 x T x i + Z x (d+i)
2) M ≤ 0.3T
Consequently, the minimum ballast required is:
Z min = (M x (S1+S2) - 0.2 x T x i)/ (d+i).
To determine the appropriate characteristics of the ballast, refer to the manual of the tractor.