Ironwood COMPACT Series Installation instructions

SLIDING TABLE SAW
COMPACT SERIES
ORIGINAL OPERATING MANUAL

P
PL LE EA AS SE E C CA AR RE EF FU UL LL LY Y R RE EA AD D T TH HI IS S O OP PE ER RA AT TI IN NG G M MA AN NU UA AL L B BE EF FO OR RE E U US SE E
Thank you very much for your purchasing our SLIDING TABLE SAW.
For personal safety and excellent performance of the machine, please first carefully read
the Operating Manual and other attachments to be familiar with the machine’s functions,
safe instructions and notes.
Noise range
The figures quoted are emission levels and are not necessarily safe working levels. Whilst
there is a correlation between the emission and exposure levels, this cannot be used
reliably to determine whether or not further precautions are required. Factors that influence
the actual level of exposure of the workforce include characteristics of the work room, the
other sources of noise, etc. i.e. the number of machines and other adjacent processes.
Also the permissible exposure level can vary from country to country, this information;
however, will enable the user of the machine to make a better evaluation of the hazard and
risk.
If the environmental noise level exceeds the permissible value, the customer is requested
to adopt addition noise control measures.
Noise level：
According to EN1870-1/ISO3746 (The uncertainty K = 4 dB)
Sound pressure level: 78dB(A)
From the above measured results, this sliding table sawing machine present a little
hearing or noise hazard to operator, the operator is required to wear ear caps whenever
possible during operation and conform to the local safety regulations of labors.
NOTES 1. The contents in this Operating Manual may be changed without pre-notice.
Sorry.
2. The contents in this Operating Manual have been carefully noted. In case
there is a mistake that directly or indirectly results in damage, sorry our
company will not be responsible for it.
3. This Operating Manual is a part of the machine, so please make sure to
include it when the machine is moved, transferred and sold.

1
1-5 RIVING KNIFE SPECIFICATION
CATALOG
SAFE INSTRUCTIONS 1
EXPLANATION OF WARNING SIGN 2
1.BRIEF INTRODUCTION TO MACHINE
1-1 SPECIFICATION 1-1
1-2 MACHINE DIMENSION 1-1
1-3 FEATURES 1-2
1-4 INDICATION 1-3
1-4
2.SPARE PARTS ASSEMBLY UNIT
2-1 TRANSPORT 2-1
2-2 SLIDING TABLE UNIT 2-3
2-3 CROSSCUT TABLE UNIT 2-5
2-4 CROSSCUT FENCE UNIT 2-6
2-5 RIP FENCE UNIT 2-7
2-6 EXTENSION TABLE 2-9
2-7 DUST GUARD UNIT 2-11
2-8 MITER FENCE UNIT 2-18
2-9 RIVING KNIFE UNIT 2-19
2-10 MAIN SAW UNIT 2-20
2-11 SCORING SAW UNIT 2-22
3.OPERATING UNIT
3-1 POWER CONNECTION 3-1
3-2 OPERATION OF CONTROL PANEL 3-2
4.CLEAN & MAINTAIN UNIT
4-1 MAINTENANCE OF THE SLIDING TABLE 4-1
4-2 MAINTENANCE OF ANGLE SLIDE RAIL 4-1
4-3 SAFETY CHECK【CE】 4-2
5.TROUBLE SHOOTING GUIDE 5-1
6.D SYSTEM DRAWING
6-1BODY UNIT
MACHINE BODY 6-1
SUPPORTING ROCKER ARM 6-4
ROTARY BASE 6-5
6-2 SAW BLADE UNIT
MAIN SAW 6-7
MAIN SAW ELEVATOR AND TILT 6-9
SCORING SAW 6-11
6-3 MOTOR UNIT
MAIN SAW MOTOR 6-13
SCORING SAW MOTO 6-15
6-4 TABLE UNIT
MAIN TABLE 6-16
SLIDING TABLE COMPACT16 SLIDING TABLE 6-17
SLIDING TABLE COMPACT32 SLIDING TABLE 6-19
CROSSCUT TABLE COMPACT26 32 CROSSCUT TABLE 6-22
EXTENSION TABLE 6-23
2-11 SCORING SAW UNIT
2-12 PROTECT SWITCH ON THE END OF SLIDING TABLE 2-23

2
6-5 FENCE UNIT
RIP FENCE 6-24
CROSSCUT FENCE COMPACT16 CROSSCUT FENCE 6-26
CROSSCUT FENCE COMPACT19 26 32 CROSSCUT FENCE 6-27
MITER FENCE COMPACT19 26 32 MITER FENCE 6-29
6-6 SAFETY GUARD UNIT
SIMPLE TYPE SAW GUARD 6-30
DUST-COLLECTING FASTENING RACK
6-31

SSAAFFEE IINNSSTTRRUUCCTTIIOONNSS
1. If you are not fully familiar with the machine’s operation, you must be instructed by your
supervisor or qualified person.
2. If the running direction of the saw is wrong, it will cause danger.
3. The anti-skid floor cushion is put at the operator ’s standing area and the machine’s
working area. There should be a proper working space around the machine.
4. When the saw doesn’t completely stop, please don’t use extra pressure to stop it.
5. Don’t operate the machine until the saw guard is well installed.
6. Please wear the approved safety glasses to protect eyes.
7. Before you repair or maintain the machine or change saw, please first shut down the
machine’s power.
8. When you rip small work piece (<120mm), please use the push stick or wood block.
9. When the saw hasn’t completely stopped, please don’t adjust the saw guard.
10. When power is ON, don’t clean saw and don’t use hands to clean sawdust and use
brush to clean chips.
11. Confirm if the machine is well installed with the earth wire.
12. When you finish the job or operator leave the working area, please make sure to turn
the power to OFF.
13. While working, don’t fail to pay full attention. Looking around, talking and clamoring are
careless behaviors and will incur serious injury.
14. While operating the machine, please keep stable, balanced and coordinated gesture.
Operator and others can’t stand at the same line with the saw or the work piece.
15. While the machine is running, no matter if the guard is installed, don’t go near the saw
or attach yourself to the machine.
16. The weight of work piece can’t exceed 70kgs.
17. Before you replace parts, maintain or repair the machine, please first shut down the
machine’s power.
18. Only tools made in conformity to EN 847-1 : 1997 shall be used on the machine.
19. It should have enough lights and lighting around the machine’s place location.
20. Machine use for cutting for small amount or quantity and various working piece, it may
cut the wood, aluminum, imitation marble…non metal material. Prohibit to cutting the
steel metal stuffs.
3

4
E
EX XP PL LA AN NT TI IO ON N O OF F W WA AR RN NI IN NG G S SI IG GN N
To secure safety
Please make sure to carefully read the safe instructions to be familiar with the
machine’s functions, safe information and notes before you start, run & start
the machine.
Please carefully read the trouble-shooting guide to be familiar with the machine’s
functions, safe information and notes before you repair or check the breakdown.
If you wrongly operate the machine, different degrees of personal injury or
damage may happen. So, to avoid such wrong operation, we list the following
3 classes of warning signs:
It’s listed as “ CAUTION ”, but the related serious damages may happen as per different
situations.
The definition of “ seriously injured ”, “ lightly injured “, “ property damaged “ shown in the
above contents is as follows：
Seriously injured：Because of becoming blind, injury, electric shock, bone fracture, there
is an after-effect that requires to stay hospital or go to hospital for
treatment for a long time.
Lightly injured：Don’t need to stay hospital or go to hospital for treatment for a long
time.
Property damaged：Property and machine are directly or indirectly damaged.
If you wrongly operate it, assume the user to be dead or
seriously injured with high danger.
WARNING
DANGER
WARNING
SIGN
DANGER
WARNING
NOTE
WARNING
CLASS WARNING CONTENTS
If you wrongly operate it, assume the user to be dead or
seriously injured.
Remind the user to surely close power.

1-1
1-1 SPECIFICATION
1-2 MACHINE DIMENSION
1.BRIEF INTRODUCTION TO MACHINE
350x1600 350x3200
5 H P (3 .7 k w )
7 .5 H P (5 .5 k w )
0 .5 H P (0 .3 7 k w )
1 H P (0 .7 5 k w )
● －
－ ●
－V
V●
－ ●
Sim p le ty p e
L u x u rio u s ty p e
N o n C E
C E
L S1 0 0
V
V
V
●
M a in ch a n n e l 4 ", Sim p le ty p le 4 ",L u x . ty p e 4 "
M a n u a l
V
4 5 0 0 rp m
●
Ø2 2
●
V
●
M a n u a l
M a n u a l(0 °~ 4 5 °)
M a n u a l
M a n u a l
5 7 0 x 8 8 0
●
●
V
Ø3 0 (Ø2 5 .4 )
●
C ro ssc u t fe n c e d ig ital d isp la y
R ip fe n c e d ig ita l d isp la y
R ip cla m p
T o o l fra m e
V
B la d e tiltin g a d ju stm e n t
M a in sa w h e ig h t a d ju stm e n t
Sc o rin g sa w h e ig h t a d ju stm e n t
Sc o rin g sa w + / - d ire c tio n ad ju stm e n t
B la d e tiltin g a n g le sh o w
O v e rh e a d sa w g u a rd
C u ttin g w id th 1 0 0 0 m m
C u ttin g w id th 1 3 0 0 m m
C u ttin g w id th 1 5 0 0 m m
C u ttin g w id th a d ju stm e n t
D u st c o lle ctio n sy ste m
■ Sp e c ific a tio n s su b jec t to c h an g e w ith o u t p rio r n o tic e ● ： ST A N D A R D V：O P T IO N A L
●
V
V
Sa w ta b le e x te n sio n 4 5 0 m m (C E )/Std .
M ite r fe n c e
M a in m o to r
M a in b la d e sp e e d
Sc o rin g sa w b la d e Ø 1 2 0
Sc o rin g sa w b la d e b o re
Sc o rin g m o to r p o w e r
Sc o rin g sa w b la d e s p e e d 8 0 0 0 rp m
M a in sa w b la d e Ø 3 0 5 m m (1 2 ") (C E )
M a in sa w b o re
R e c tifie d ca st iro n fix e d tab le d im e n sio n
Slid in g ta b le d im e n sio n
M a in sa w b la d e d im e te r m a x . Ø 3 5 0 m m (1 4 ")
M a in sa w b la d e Ø 2 5 0 m m (1 0 ") (C E )
IT EM M O D EL
Sliding table cutting
lengths
Cross cut unit with
scoring saw blade
1600 mm (63") 1500 mm (59")
3200 mm (126") 3100 mm (122.05")
Technical specifications
Cutting depths Unit : mm
Saw blade diameter Ø 250 (10") Ø 305 (12") Ø 355 (14")
Cutting depths at 90° 50 (0-2") 72 (0-2.83") 102 (0-4")
Cutting depths at 45° 32 (0-1.25") 50 (0-2") 70 (0-2.76")

1-2
1-3 FEATURES
Not only reduce dust produced by chips
while cutting, but also warning the
operator where the saw-blade position.
A
Main working table.: Main table
Reference positioning while ripping.: Rip fence
Table for main feeding while cutting.: Sliding table
Control bottoms for start and stop.: Controlling panel
Reference positioning while 0~45°cutting.: Miter fence
Hand wheel for adjusting main saw tilting 0~45°.: Main saw tilting adjusting hand wheel
Hand wheel for adjusting main saw up/down.: Main saw lifting adjusting hand wheel
Used to put the workpiece while cross cutting.: Cross cut table
To position the size of the movable positioning board.: Cross cut fence
: Dust guard
B
C
D
E
F
G
H
I
J
To position while cross cutting.: Movable positioning stops
K
IJ K A
BCD
A
FE
H
G

1-4 INDICATION
1-31-3
Fig.1 Fig.2
Fig.3
Note
Fig.1：the main saw's size and running
direction.
Fig.2：the main saw's size and running
direction.

WARNING
Prior to setting the riving knife, check whether it matches the saw blade
diameter and body thickness.
Always switch off the main switch prior to setting the riving knife
preventing cause danger.
The machine is delivered as standard with the following riving
knives.205~255 / 2.5 specification : Saw blade diameter
205~255mm.
Saw blade basic body thickness up to maximum : 2.5mm.
Diameter range and thickness are both engraved at the bottom end of the
riving knife.
The thickness of the riving knife was selected so that they match the
commercially available saw blade thickness in the respective diameter
1-5 RIVING KNIFE SPECIFICATION
A : Available Main Saw
diameter range.
B : Riving knife depth.
C : Simple riving knife.
D : Luxurious riving
1-4
A
B
C
A
B
D

1-6 MACHINE NOISE
DECLARED NOISE EMISSION VALUES in accordance with ISO 7960.
Idling Operating
Declared A-weighted Sound Power Level,
Lward, in dB re 1 pW. 73 75
Declared A-Weighted Emission Sound
Pressure Level , lpAd , in dB re 20 μPa , at the
operator’s position.
60 62
Values determined according to specific test code ISO 3746.
1-5
Noise range
The figures quoted are emission levels and are not necessarily safe working levels. Whilst
there is a correlation between the emission and exposure levels, this cannot be used
reliably to determine whether or not further precautions are required. Factors that influence
the actual level of exposure of the workforce include characteristics of the work room, the
other sources of noise, etc. i.e. the number of machines and other adjacent processes.
Also the permissible exposure level can vary from country to country, this information;
however, will enable the user of the machine to make a better evaluation of the hazard and
risk.
If the environmental noise level exceeds the permissible value, the customer is requested
to adopt addition noise control measures.
Noise level：
According to EN848-1/ISO3746 (The uncertainty K = 4 dB)
Sound pressure level: 83dB(A)

From the above measured results, this sliding table sawing machine present a little
hearing or noise hazard to operator, the operator is required to wear ear caps whenever
possible during operation and conform to the local safety regulations of labors.
Noise level
From the above measured results, this auto planer machine present no sever hearing
or noise hazard to operator, However, the operator is recommended to wear ear caps
whenever possible during operation and conform to the local safety regulations of labors.
1-6

2-1 TRANSPORT
TRANSPORT WOODEN CRATE
The machine's gross weight is about :
Body box(Cutting width 1m)：720kgs
Body box(Cutting width 1.3m)：760kgs
Body box(Cutting width 1.5m)：800kgs
Please refer to Chapter 1-2 for detailed data.
To transport the machine, please request the person who has licenses of gantry,
crane, lift truck, etc, to operate. The weight of machine is listed in the chapter 2-1
and 2-2. After confirming, please proceed as per the weight. To suspend and move
the machine, please follow Notes of Chapter 2-1 and 2-2 to operate. During
transport, if the machine collapses or drops, it will cause an accident.
While transporting or assembling, please don’t damage the wiring. After assembly
is completed, please execute protective measures to avoid the workers, other
persons or lift truck damaging the wiring.
1. USE CRANE TO MOVE WOODEN CRATE
2-1
The crane's rope must be able
to bear the machine's gross
weight to prevent its breaking
from happening danger.
2. USE LIFT TRUCK TO MOVE WODEN CRATE
Please put the wooden crate in the
middle of the forks and keep over
50mm distance between the front
of the forks and the wooden crate
to avoid the case collapsing and
secure safe transport.
2.SPARE PARTS ASSEMBLY UNIT
WARNING
WARNING
WARNING

TRANSPORT MACHINE
1. USE LIFT TRUCK TO TRANSPORT MACHINE
●The lift truck must be able to bear to
least 5tons.
●Make sure the machine is balanced.
While transporting, please don't
vibrate it and keep at least 2m safe
distance away from the transport
area.
●The machine is equipped with the
slots as shown in left Fig. that are
specially designed for transport of
2-2
2. USE GANTRY OR CRANE TO MOVE MACHINE AWAY PALLET
Fig.1 Fig.2
● Before the machine is put on the floor, please first install level adjusting
bases ( as shown in Fig. 2 arrow marked ) and adjust the level of the
machine’s working table to secure the sliding table’s smooth movement and
the machine’s balanced running.
● Fig. 2 as marked is the machine after adjustment should be fixed to the
floor.
WARNING
The machine's net weight is about :
Body ( Cutting width 1 m)：670kgs
Body ( Cutting width 1 .3m)：710kgs
Body (Cutting width 1.5m)：750kgs
Please refer to Chapter 1-2 for detailed data.
WARNING

2-2 SLIDING TABLE UNIT
Clean the contact surface of the
machine and the sliding table
(Total 3 contact surfaces).
Put the sliding table on the contact surface
and tightly against the adjusting screw.
Note : Ask persons to move the sliding
table onto the machine to prevent
hitting from influencing level during
transportation. As per different size,
the required manpower is 4-6
persons.
ASSEMBLE
Tighten the fixing screw of the
machine and the sliding table.Put the handle and the sliding
table handle onto the sliding table.
Note : After assembly of the
sliding table is completed,
the parallelism of the sliding
table and the saw blade
must be first adjusted.
2-3
★Prior to setting sliding table , release
the trimming planks (Fig.2-2-1).
Ensure the trimming planks releasing
before 1 working operation or the
machine damaged.
st

ADJUST
Fig.1
Loosen 3 fixing screws. Adjust the adjusting screws at two sides
of the machine to make the sliding table
parallel to the saw blade and keep the
gap as shown in the left drawing with the
working table. After assembling, tighten
the fixing screws.
Note : The sliding table must 0.3mm
higher than the working table (The
height has been set before
delivery, so don’t freely adjust the
height of the sliding table or the
working table).
A
B
● Due to limitation of packing, Part A & B
in the left drawing are put in the tool box
before delivery.
● After the sliding table is installed at
the back of the machine, please first
install Part A & B at the position of
the end of the sliding table in the left
drawing.
● The safety lock can fasten the sliding
table in the middle and the end.
Note : Before the sliding table is moved,
make sure the safety lock is un-
locked. Part Bin the left drawing is
2-4
Max. 12mm to main sawφ 500mm
Max. 3mm to main sawφ 500mm
How to Use the Sliding Table Lock

2-3 CROSSCUT TABLE UNIT
Put one end of the crosscut table into
the projected round rod of the
expansion pipe (apply the lubricating
oil to the balls to prevent friction from
Tighten the handle to fasten the
crosscut table.
Put two C-shaped aluminum pipes into
the crosscut table.
A aluminum pipe is the fixing aluminum
pipe (Use the open wrench to tighten C
for fixing).
B aluminum pipe is the moving aluminum
pipe (Use hand to tighten D for fixing.
Loosen D to make B aluminum pipe be
movable).
2-5
ASSEMBLE
ADJUST
E
Lock part A to fixcd the sliding table.
A
If the crosscut table and the sliding table
are not parallel use the adjustment shafts
as shown on the highlight part to parallel.
If the corosscut table isn’t parallel to the
working table, adjust the nut of the crosscut
table and the expansion pipe and also
adjust the nut in the cover plate.(See the left
drawing)
AB
CD

ADJUST
2-4 CUOSSCUT FENCE UNIT
Put the crosscut fence into the
positioning point of the crosscut
table.
Press down the handle to fix the
crosscut fence.
Note : If the crosscut fence is moved,
please first adjust the
perpendicularity of fence and
saw blade before use.
Adjusting Way :
1.Please keep 300mm distance between the fence and the sliding table. While cutting,
please use saw in dia255mm/3.2t/100T, at 4400 r.p.m speed and wood board in
1000x1000x19 or (6/8”) for trial cut.
2.Sequentially cutting NO.1~5 as Fig.1.
3Adjust the nuts on Fig. 2 and 3 to measure the error of wood board; after adjustment lock the
nuts..
4. 2 knobs in Fig. 4 is to fasten the scale on the crosscut fence.
Fig.1 Fig.2
Fig.3
2-6
ASSEMBLE
Fig.4