Mopec Swordfish User manual

INSTRUCTIONS FOR USEMOPEC.COM
INSTRUCTIONS FOR YOUR SAFETY
Please read carefully and retain for future reference. It is a requirement of IEC/EN 60601-1 that these
instructions are made available to the operator and qualified maintenance sta at all times.
The Mopec Swordfish System has been examined and found to be in compliance with the standard
for Medical Electrical Equipment IEC/EN60601-1.


CONTENTS
1

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Saw Unit Watertight Equipment IP67Power Supply Splash Proof Equipment IP65EQUIPMENT CLASSIFICATIONMode of Operation:-
Continuous with Intermittent Loading up to 3 mins. Duty Cycle 50%
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3

GENERAL DESCRIPTION
The MPQFD5000 Oscillating Saw has been developed to help minimize the risk of
cross infection in sensitive areas, providing it is used in accordance with the
manufacturer’s instructions.
The complete system comprises three basic units.
THE SAW UNIT
This unit is fed from the power supply. It is hermetically sealed allowing disinfection and
appropriate sterilization without dismantling. The enclosed motor cannot become
contaminated , consequently there is no hazardous aerosol effect. All external materials
used in its construction are noncorrosive.
THE FILTRATION UNITThis unit is fed from the power supply. It gives highly ecient three stage ltration by way
of a paper lter, cloth lter and highly ecient cartridge lter (Hepa lter) respectively. It is
quite capable of ltering dry and partially damp material but must never be used to extract
liquids. This unit is not watertight and not designed for liquid extraction.
THE POWER SUPPLY
This unit is fed from the QPXFSsupply and in turn delivers the appropriate electrical cur-
rents to the saw unit and the vacuum filtration unit. The complete system is activated by
the momentary switch on the saw unit. An intelligent current limiting device (which resets
itself automatically) is incorporated in the power supply to prevent overload usage of the
saw unit. This unit is watertight.
User preference may require the equipment to be supplied in its basic form which
comprises the saw unit and power supply only. A ltration unit may be easily added by the
customer at a later stage.
The complete MPQFD5000 system is capable of handling health endangering dusts,
making it suitable for use in hospitals and industrial environments where the collection
and disposal of such debris is subject to stringent control.
This equipment is not suitable for use in an environment where an explosion risk is present.
The equipment should only be moved by using the handle provided and never by
pulling on the saw unit orSEQUENCE OF OPERATION
Warning: This equipment is designed for use by properly trained personnel only.
MPQFDaccepts no liability whatsoever for inappSPQSJBUFPSVOUSBJOFEVTBHF1Plug equipment into appropriate QPXFSs. Check indicator on power
supply is lit.
2depress and release the on/off button.
The complete system will then start.
3Depress and release the on/obutton once again and the system will then stop.
Always disconnect the equipment from thewhen not in use.
4

 lade Clamp
Square Drive
On/Off (I/O)
Momentary Button
Watertight Saw Unit Suppy Cable
M01&$5000 SAW UNIT

5

OUTPUT
FILTRATION UINT
ONLY
INPUT
MAINS SUPPLY
ONLY
F
I
L
T
R
A
T
I
O
N
U
N
I
T
S
A
W
O
V
E
R
L
O
A
D
M
A
I
N
S
O
N
Status Indicator
Filtration Unit Output
energized when lit.
Captive Retaining Screws
Enclosure Cover
Status Indicator
Saw Unit Output
energized when lit.
Status Indicator
Saw Unit overload detected
when flashing. Complete
system will shut down.Then
Auto-reset to“System off”
status in approx.20 seconds.
6

Saw Unit
ON/OFF Button
Full System
Supply Lead
Saw Unit
Vacuum
Hose
Hose/Filtration
Unit Connector
Filtration Unit
Top Cover Hose/Cowling
Connector
Toggle
Clamp
Vacuum
Cowelling
Filtration
Unit
Filtration Unit
Chassis
Supply Lead
Filtration Unit
Handle
Cable Clip
Powe
Status Indicator
lights
OUTPUT
FILTRATION UINT
ONLY
INPUT
MAINS SUPPLY
ONLY
F
I
L
T
R
A
T
I
O
N
U
N
I
T
S
A
W
O
V
E
R
L
O
A
D
M
A
I
N
S
O
N
7

FITTING OF ACCESSORIES AND DETACHABLE PARTS
BLADE REPLACEMENT
Replace or index blade as required, ensuring it is seated properly on the square drive
 

PREVENTIVE MAINTENANCE AND INSPECTION
THE EQUIPMENT SHOULD BE DISCONNECTED FROM THE ELECTRICAL SUPPLYWHILE THE FOLLOWING TASKS ARE BEING PERFORMED.
THE SAW UNIT
Daily
Clean thoroughly with recommended disinfectant using soft nylon brush, not wire or hard
bristle type. Rinse down and dry thoroughly.
Weekly
Lubricate retaining screw, blade clamp and square drive with light engineering or silicone
based grease. Graphite based grease is not recommended. Inspect equipment for signs of
damage.
Annually
Full service of Saw Unit is strongly recommended. Note! it can only be serviced or repaired by .PQFD. or their
appointed agent. will invalidate thwarranty.
THE POWER SUPPLY
Weekly
Clean thoroughly with recommended disinfectant using soft damp cloth. Dry thoroughly
and inspect for damage and ill fitting connections
8

ISOLATE FROM ELECTRICAL SUPPLY BEFORE REMOVING COVER
The third fuse is an anti surge fuse. Fuse type and ratings are marked adjacent
to the fuse holders or alternatively see page 14.
Undo the four captive retaining screws to remove the cover.
Prior to replacement ensure that the rubber seal
set into the underside cover has not
been disturbed.
FUSE REPLACEMENT


OUTPUT
FILTRATION UINT
ONLY
INPUT
MAINS SUPPLY
ONLY
F
I
L
T
R
A
T
I
O
N
U
N
I
T
S
A
W
O
V
E
R
L
O
A
D
M
A
I
N
S
O
N
Status Indicator
Filtration Unit Output
energized when lit.
Captive Retaining Screws
Enclosure Cover
Status Indicator
Saw Unit Output
energized when lit.
Status Indicator
Saw Unit overload detected
when flashing. Complete
system will shut down.Then
Auto-reset to“System off”
status in approx.20 seconds.
Waterproof Electrical
Connectors
Screw Locking-Non
Interchangeable
Waterproof Electrical
Connector
Screw Locking-Non
Interchangeable
9

TROUBLESHOOTING
The information contained in this section covers common problems and suggests solutions.
If your system’s problem is not covered here, or you still need help, please contact the
agent/manufacturer.
Note. Disconnect equipment from the QPXFSTVQQMZelectrical supply before
attempting to implement any solutions of an electrical nature
Possible Cause
System does not start. Check main plug fuse.
Check power supply fuses.
Check all electrical connectors aremated correctly.
Bad connection.
SolutionSymptom 1PXFSsupply indicatornot lit.
Fuse blown.
Fuses blow repeatedly. Incorrect supply voltage. Disconnect ltration unit connector
from the power supply. If fuses do not
blow when saw unit is switched on
then the ltration unit is defective.
Filtration unit has been used
to extract liquids.
System shuts down
repeatedly.
Overload indicator is on.
Distorted blade.
Blunt blade.
Incorrect tted blade.
Discardimmediately.
Index blade so new portion comes incontact with the workplace.
Check blade is fitted in accordance
with the manufacturer’s instructions.
See page 8.
See cutting hints.System shuts down.
Overload indicator is on. Wait until yellow overload indicator is
o(approx 20 seconds) and retry.
Check connections for the saw unit
and ltration unit are engaged
correctly with the power supply.
Faulty connection.
Excessive pressure on
workpiece.

10

TROUBLESHOOTING- continued
Possible Cause
Saw unit status
indicator lit but not
running although
ltration unit does.
Check the power supply connectionis properly engaged.
Contact manufacturer.
Defective motor.
SolutionSymptom
Faulty connection.
Excessive noise from
saw unit.
Distorted blade.
Badly tting or loose blade.
Rblade.
Check blade is fitted in accordance
with the manufacturers instructions.
Contact manufacturer.
Bearing service required.

11

CUTTING HINTS
The MPQFD5000 oscillating saw has been designed and constructed to provide effortless
and highly efficient cutting in its appropriate areas of usage. We suggest a trial cutting
period applying the least pressure possible to the workpiece until fully accustomed with
the efficiency. Excessive pressure is not required as this will reduce the speed of cut.
If you experience diculty then consult the Troubleshooting Causes and Solutions on pages
10 and 11.
Suitable safety protection must be worn at all times during cutting.
DISINFECTION AND STERILIZATION
The saw unit only is capable of withstanding temperatures between - degrees to
+degrees . This must be born in mind when considering a disinfection or
sterilization method.
Autoclaving of this equipment is not recommended.
Only use cleaning agents that are safe for use on metals. We do not recommend the use
of Hyor corrosive cleaners as possible corrosion could result.
We advise gentle scrubbing with a soft non metallic brush, rinsing with clean water and
drying where necessary. Do not direct high pressure water jets at any part of the equipment,
this could invalidate the warranty.
All cleaning agents should be mixed, stored and applied according to the manufacturers
instructions.
8FTVHHFTUBOPODBVTUJDEJTJOGFDUBOUTVDIBT#&PS#&GPSDMFBOJOHQVSQPTFT8FSFDPNNFOEZPV/0564&BCMFBDITPMVUJPOUPDMFBOZPVSVOJU

12

ACCESSORIES AND DETACHABLE PARTS
#%#%#%#%#%#%#%#%#%#%#%#%#%#%#%Order Code Description

#%#%#%#%0V �120V4BX1PXFS4VQQMZ 0V�120V1PXFS4VQQMZ )BOE1JFDF #POF%VTU$PMMFDUPS57  4BXBOE1PXFS4VQQMZ 407#POF Bone %VTU$PMMFDUPS 240V Dust Collector Filter Service Kit 2"Segmented#MBEF 2.5"Circular#MBEF 2.5"Segmented#MBEF3" Circular BladeNut Driver Depth Gauge 64mmDepth Gauge 76mmVacuum Hoods (10Pack)Vacuum Pipe with QR Fittings1BQFSGJMUFSTQBDLPG $MPUIGJMUFS.JDSPOGJMUFS#%5Captive Blade Clamp Kit Inc Allen Wrench13

.01&$5000 SCHEMATIC WIRING

START/STOP
MOTOR
PRINTED
CIRCUIT
SAW
MOTOR
SAW UNIT
Connections
shown at
opposite end of
power supply
enclosure for
clarity
A6 A5 A4 A3
I/O I/O
M + M -
SAW
PL5
1 2 3 4 5
EARTH
1 2 3 4 5 6
LIVE!
LIVE!
L Fused
N Fused
L N
Mains IN
Pump Power OUT
PL1
PL2
2 1
2 1
F2
F1
Varistor 250V
220/230
S1
110/115
-V
VR1
RL1
F3
PL4 Transformer secondaries
EARTH
1 2 3 4
5A QB D1
KBU4D
Fusible Resistor
D4 S1PB-E3/84A
F4 22R
IN OUT
GND
Pump Control
Saw Control
5V Regulator
U1
Mains Supply (Green)
+C1 4700uF 63V
40V Vacuum (Green)
+C3 22uF 35V
0V
1 3
2
5V 0V
2
2
C5 100uF 25V
C4 100uF 25V
0V
Saw 40V
0V
C6 100uF 25V
1
1
OVERLOAD (Yellow)
R11 10k
C2 100uF 100V
R12 10k
R1 10k
R4 3k9
R5 100R
R6 0R1
R10 1k
R9 1k
0.5W
5V
21
SAW
PL3
Transformer Primaries
Thermal Fuse Out
P1* P1
Thermal Fuse In
P2* P2
R8
10k
On/Off
Q3 BCX56-16
RL2 D8
S1PB-E3/84A
R4 3k9 0.5W
D5
m m
D2
m m
2
10k
R7
S1PB-E3/84A
D7
m m
D3
D9 20V
Q2 BCX56-16
D6
m m1
2 3 4
8
PIC1 2F675
Vcc GP5 GP4 GP3
Vss AN0 GP1 GP2
IC1
6 5 7
!
!
! !
!
!Safety Critical Parts
14

FILTER SERVICE RECORD
This page is provided to document your filter service history to meet the requirements
of the C.O.S.H.H. legislation. Although the complete filter service kit includes Vacuum
Cowellings and Paper Filters, provision for these are not included in the service record as
they are regarded more consistent with the day to day servicing of the equipment.
Date of Service
Signed
Vaccum Pipe replaced
Cloth Filter replaced
Micron Filter replaced
1
Date of Service
Signed
Vaccum Pipe replaced
Cloth Filter replaced
Micron Filter replaced
2
Date of Service
Signed
Vaccum Pipe replaced
Cloth Filter replaced
Micron Filter replaced
3
Date of Service
Signed
Vaccum Pipe replaced
Cloth Filter replaced
Micron Filter replaced
4
Date of Service
Signed
Vaccum Pipe replaced
Cloth Filter replaced
Micron Filter replaced
5
Date of Service
Signed
Vaccum Pipe replaced
Cloth Filter replaced
Micron Filter replaced
6
Date of Service
Signed
Vaccum Pipe replaced
Cloth Filter replaced
Micron Filter replaced
7
Date of Service
Signed
Vaccum Pipe replaced
Cloth Filter replaced
Micron Filter replaced
8

15

CONDITIONS OF WARRANTY
Should the equipment covered by this warranty become inoperative because of defective
material(s) or workmanship, .PQFDXJMMundertake at their own discretion to repair or
replace it at no charge to the purchaser, subject to the following conditions :-
1That the equipment has been used with care and shows no sign of abuse, neglect or
accidental damage.
2 That the equipment has only been used for the purpose(s) for which it was designed.
3 That the preventive maintenance has been performed in accordance with the
manufacturer’s instructions.
4That no attempt to repair or dismantle any part of the equipment has been made, except
by a MPQFDrepresentative or an appointed agent of MPQFD.
5That any claim for repair or replacement be made within one calendar month of the
problem arising.
6The conditions of this warranty remain in force for a period of twelve months from the
date of purchase.
7This warranty does not aect your statutory rights.
The policy of MPQFDis one of continuous product development, and ensuring our
customers the best possible service. To achieve this, specifications and details may be
subject to change without prior notice.
Equipment owners outside the United 4UBUFTshould consult the distributor/agent from
whom they purchased the equipment regarding spare parts and repair facilities.
The distributor/agent will advise on the best course of action to take.
CERTIFICATE OF ELECTRICAL TEST
The following tests have been performed with 65portable appliance tester and
apply only to the combination of equipment whose serial numbers are identified as
being supplied against this warranty.
Earth bond test
Insulation test
-FBLBHF7QBTTMFTTUIBOPIN7EDHSFBUFSUIBONPIN7SNTMFTTUIBON"EQUIPMENT RATINGS
Equipment Serial No. Supply Voltage Auxiliary Socket
Output
5000 Power Supply V-50/60HZ 75VA V-50/60HZ 750 W
5000 Saw Unit 40V Not Applicable
5000 Filtration Unit V-50/60HZ 750 W Not Applicable
Tested by Dated
Purchased by Dated

16

TECHNICAL INFORMATION
Power Supply
Transformer manufactured to IEC - EN60742
Output - Saw 40 VDC
Enclosure -to IEC529, DIN40050
Protected to IP65
Protection- Electronic Current Limiting
Device Double Pole Fused
Constructed -to IEC60601-1
Weight 1.7kg
Input voltage - 230Vac or 110Vac
Cable 4.0mm fitted
Hand Piece
Motor -DC Permanent magnet
Speed -no load 13,200 cycles per min
Current -no load 40Vdc 0.75amp,
Typical load 1.5amp
Construction - Anodised Aluminium body with
5 bearing sealed mechanism
Protected to - IP67
Audio Output - 37 dB (A) no blade
Vibration Value - 4.12 m/s²
Weight - 1.3kg
Technical Requirements
2002/289