Baxter Verticut 115 C User manual

B BA AX XT TE ER R
VERTICUT MITERCUT SAW
Model No: 115 C
Serial No:
Operation Manual
W WE ES ST TW WA AY Y M Ma ac ch hi in ne er ry y L Lt td d. .
“Exclusive Canadian Import Agent”
2370 Cawthra Road, Mississauga, ON L5A 2X1
Tel: [phone] Fax: [phone]
Toll Free 1-800-263-1199
Website: westwaymachinery.com

A
B>qXTER
l/ERTICUf
INC.
BANOSAW MACHINES
VERTICUT
odel 115C
instruction Manual
l^ll^mbers: 6429 TO
6433 inclusive
27 Kenhar Drive, North York, Ontario Canada M9L 1M9 [phone] fax [phone]
www.verticut.com

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Table of Contents
1. Forward
2. Notes
3. Safety Instructions
4. Machine Specifications
5. Machine Views
5.1.1 Front View
5.1.2 Left Side View
6. Installation Instructions
7. Operating Instructions
7.1 Electric Control
7.1.1 Electric Control Panel View
7.1.2 Saw Operation—Electrical
7.2 Material Clamping
7.2.1 Work Table View
7.2.2 Miter Block
7.2.3 C-Clamp
7.2.4 Material Stop
7.3 Saw Carriage Movement
7.3.1 Carriage Handles / Foot Pedal View •
7.3.2 Carriage Handle
7.3.3 Foot Pedal
7.4 Saw Operation
7.5 Cutting Force
7.5.1 Adjust Cutting Force View
7.5.2 Cutting Pressure Adjustment
7.6 Saw Travel Adjustment
7.6.1 Travel Adjustment Limit Setting View
7.6.2 Carriage Travel
8. Blade Information
8.1 Blade Size
8.2 Blade Tensioning
8.3 Blade Installation
8.4 Blade Break-In Instructions
9. Cutting Speed
9.1 Machine Speeds
9.2 Adjusting Blade Speed
9.3 Blade Speed Chart
10. Cutting Trouble-Shooting Guide
11. Warranty
12. Lubrication
13. Blade Alignment
13.1 Alignment—Guide Housing with Blade
13.2 Alignment—Blade with Table
13.3 Alignment _ Blade with Miter Block
14. Assembly Drawings
14.1 Table, Clamp Material Stop Assembly
14.2 Blade Guide Assembly
14.3 Slide Assembly
14.4 Drive Assembly
14.5 Carriage Roller Assembly
14.6 Electric Schematic—Single Phase 115/1/60 ■■
14.7 Electric Schematic—Three Phase
14.8 Electric Schematic—Single Phase 230/1/06 ••
INC.
BANDSAW MACHINES
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1. Forward:
INC.
Verticut model 115-C has been designed and built to meet the cutting needs of the majority of shops. Care has
been taken to ensure the quality of all parts and components so that the machine will provide you with years of
use.
This manual will provide all specifications, dimensions and maintenance procedures.
2. Notes:
• Before operating the machine you must read the manual thoroughly to familiarize yourself with the machine.
• Machine must be electrically connected through a fused electrical disconnect, fused to the rating on the
name plate and conforming to all local electric codes. The work must be done by a qualified electrician.
• For information, general inquiries or the name of the nearest dealer please call
Baxter Verticut Inc.
27 Kenhar Drive
Weston (Toronto), Ontario
Canada M9L 1M9
tel [phone]
fax [phone]
email [email protected]
• This manual is copyrighted by Baxter Verticut and no parts of it may be reproduced without the written
consent of Baxter Verticut.
3. Safety Instructions:
This machine is a powerful metal cutting saw It would have no problem to cut you. You as the operator must
treat the machine with respect to avoid any injures.
BE CAREFUL! WORK SAFELY!
1. Do not operate this machine until you have read the manual and been instructed on all standard shop safety
precautions.
2. Keep away from all moving parts. Including but not limited to the following; saw blade, blade wheels,
pulleys, v-belts, motor, etc.
3. Never operate the machine unless all guards are in place.
4. The machine is designed for use by only one operator, do not let two people work on the machine at the
same time.
5. Always keep the machine and your work area clean and remove all obstacles.
6. Never load, unload stock or remove cut parts from the machine while the blade is running.
7. Support long or heavy stock in the front and rear of the machine.
8. Always clamp the stock securely before operating the machine.
9. When changing the blade always wear gloves and safety glasses. Do not throw the blade into the air to
uncoil. If you do not know how to uncoil the blade get instructions from your blade supplier.
10. Do not wear jewelry, gloves, loose clothing or have long hair unconfined while operating this machine.
11. When performing maintenance work on the bandsaw machine always disconnect the power supply.
12. Use the proper speeds, feeds and coolant as required. More information on this is the subsequent chapters.
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4. Machine Specifications:
Cutting Capacity
Round @90°
Round @90° 8 1/2" length limit 13"
Round @ 45°
Square
Blade Dimensions
Blade Speed
Blade Tension
Blade Guides
Wheel Diameter
Blade Drive
Voltage
Table Height
Work Table
Material Clamping Vise
Miter Cutting
Machine Weight
Maximum Work Load
Overall Dimensions
5. Views of Machine:
INC.
BANDSAW MACHINES
7 1/2"
10"
1/4" to 3/4" X 10'
75, 130, 215, 350ft/min
30,000 psi
Hardened Rollers
15 1/4"
3/4 hp
115 volts, 1 phase
30"
1" X 18" X 30" ground
c-clamp 4" diameter
+/- 45°
1,000 lbs.
1,600 lbs.
34"W X 48" D X 68"H
255 mm
330 mm
190 mm
330 X 255 mm
6 mm to 19 mm x 3050 mm
22,40, 66, 107 m/min
387 mm
0.5 kW
762 mm
25 mm x 457 mm x762 mm
460 kg
680 kg
860x 1220x 1730 mm
5.1.1 Front View
B ade Tension Hand e
Saw Head
Door Knob
1 A aoasT
I
Blade Guard
".1
Miter Block & C-Clamp
Material Stop
Motor Starter
Carnage Handle
Saw Base
Foot Pedal
Figure 1—Front View
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5.1.2 Left Side View
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Blade Tension Handle
Slide Wheel Adjustment
Blade Guide—Adjustment Knob
Blade Guide—^Top
Saw Head
Miter Block & C-Clamp
Material Stop
Weight Arm
Sliding Weight
6. Installation Instructions:
Figure 3—Left Side View
To insure maximum productivity and minimum problems with your new bandsaw machine the following
procedure must be carefully followed regarding the installation and adjustment of this sawing machine.
When the machine arrives unpack the machine and remove the protective coating from the table and all
exposed metal surfaces. Oil all moving surfaces with a general machine oil.
Position the machine where desired. Level the saw from the bed and securely anchor all four corners.
Check the blade. During transportation the blade may have been damaged if this has occurred contact your
cartage company. The Blade should be tensioned to 30,000 psi. Now check to see if the blade is square to
both the table and the miter block. To do this use an accurate machinist square. If either the blade or the vise
are not square the machine must be aligned which is described in section 18.
Have the power connection done by a qualified electrician through a fused disconnect box as required by local
codes.
Use 1/2 Lag Bolts
Front of Machine
Figure 4—Anchoring Layout
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7. Operating Instructions:
7.1 Electric Control
7.1.1 Electric Control Panel View
START PUSH BUTTON
STOP PUSH BUTTON
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BANOSAW MACHINES
Figure 5—Electric Control Panel
7.1.2 Electrical Operation
• The machine must be electrically hooked up to a appropriately fused electrical supply through an adequate
supply cord.
• For 220 volt single phase a minimum 16 gauge supply cord. The supply should be fused for 8 amps.
• The machine shown is equipped with a magnetic starter. This will prevent the machine from restarting if the
power is temporarily interrupted,
• The on and off push buttons are located as shown above.
• Caution should be used when turning the machine on. The blade should be clear of any obstructions or
personnel. When the on button is depressed the saw blade will start.
• When the off button is depressed the saw blade will stop.
7.2 Material Clamping
7.2.1 Work Table View
CUTTINGTABLE
MATERIAL STOP FLAG
MATERIAL STOP CLAMP
C-CLAMP—MITER BLOCK PIN
C-C LAMP—FRAME
C-CLAMP—SCREW
MITER BLOCK
MITER BLOCK—SCALE
Figure 6—View of Work Table
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7.2.2 Miter Block
INC.
BANDSAW MACHINES
• The miter block is used to brace the material to be clamped.
• The miter block can be set at 0° or between ±45° for miter cutting.
• The scale is on the miter block and the zero is punched onto the work table.
• The miter block is held in place with a dowel pin and a bolt. A 9/16" wrench is required to loosen the bolt.
7.2.3 C-Clamp
• The c-clamp is used to hold clamp the material against the work vise.
• The c-clamp can be located on either side of the saw blade and is located by pushing the pin through the
miter block.
• The c-clamp can clamp material up to 4" in diameter.
7.2.4 Material Stop
• The material clamp is used to do repetitive cutting.
• The distance is set by clamping the material flag to the desired distance.
• The material clamp assembly is held in a block under table.
7.3 Saw Carriage Movement
7.3.1 Carnage Handles View
CARRIAGE HANDLE
Figure 7—View of Carriage Handles
7.3.2 Carriage Handle
• The carriage handle is used to move the saw carriage.
• With the handle pressed down the saw carriage retracts and the handle toggles into place.
• When lifting the saw handle slowly move the carriage forward so that it does not rush forward.
7.3.3 Foot Pedal
• The foot pedal Is used to retract the saw carriage A".
• The use of this pedal is for repetitive cutting of small diameters.
• Slowly release the foot pedal so that saw carriage does not rush forward.
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7.4 Saw Operation INC.
^ 8ANDSAW MACHINES
• Clamp material firmly making certain that the material is level and square with the machine.
• To assure good blade life, use a blade that has at least three teeth in contact with the material at all times.
• Start the saw.
• Advance the saw blade do not release the handle until the cut has begun. Lack of care at this point could
result in loss of blade alignment.
• The counter weight on the left side of the machine will adjust the cutting pressure to suit the thickness of
material and the blade size.
• When the saw cut is finished press the stop button to turn the machine off.
7.5 Cutting Force
7.5.1 Adjusting Cutting Force View
7.5.2 Cutting Pressure Adjustment
Figure 8—Hydraulic Control Panel View
The cutting pressure is adjusted by positioning the weight on the weight cross arm. Position the weight to the
front on the machine for a greater cutting pressure, while towards the back decreases the cutting pressure.
Low cutting pressure is used for soft materials such as aluminum, while higher pressure are used for tool, and
machinery steels and materials which work harden.
7.6 Saw Travel Adjustment
7.6.1 Travel Adjustment Limit Setting View
SAW CARRIAGE AUTOMATIC
STOP LIMIT SWITCH (optional)
CARRIAGE STOP
DEPTH OF CUT SCALE
Figure 9—Travel Limit Switches View
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7.6.2 Carriage Travel INC.
^ BANOSAW MACHINES
The carriage travel can be set to stop the carriage from cutting all the way through the material, used for
notching blocks. This is accomplished by moving carriage stop clamp. The depth of cut is shown on the scale
mounted on the saw base.
To contour cut the saw head is locked In the front position. To do this move the carriage to the front, undo the
stop clamp and remove it from the base rail, reposition the stop clamp so that It Is behind the saw carriage and
then tighten the screw, thereby locking it Into place.
If the saw Is equipped with the automatic shut off the saw will stop whenever the carriage strikes the stop clamp.
Also the head can not be locked in the forward position because the stop clamp will Interfere with the limit
8. Blade Information:
8.1 Blade Size
Blade Size 1/4" to 3/4" x 10'
As a bandsaw machine manufacturer Baxter Vertlcut has found that to achieve the best cutting results only
premium quality blades should be used. The machine comes from the factory equipped with a premium quality
blade.
8.2 Blade Tensioning
The blade should be tensioned to 30,000 psi.
This can be determined by deflecting the saw blade In the middle of the throat. The blade should deflect
approximately 1/2" using a 15 lb pull.
8.3 Blade Installation
When uncoiling the blade always wear safety glasses and gloves. Do not throw he blade into the air to uncoil it!
Besides being extremely dangerous this can also damage the blade teeth. If you do not know how to uncoil the
blade get instructions from your blade supplier.
1. Turn power off.
2. Retract saw carriage and lock head In back position by using carriage stop clamp.
3. Remove tension in blade, unscrew handle but do not remove.
4. Push blade out of guides.
5. Remove old blade.
6. Clean machine.
7. Install blade onto machine, teeth must point so as to cut when the wheels turn in the counterclockwise
direction.
8. Lightly tension blade.
9. Twist blade and slide into each blade guide.
10. Tension blade as described in section 8.2.
11. Jog machine and turn ON and OFF quickly.
12. Visually inspect to make certain the blade is seated against the wheel shoulders.
13. If everything Is correct the machine Is ready.
14. Blade break-In procedure should now be done.
8.4 Blade Break-In Instructions
• Blade break-in is very important if the maximum blade life is going to be achieved. Blade break-In procedure
is similar to a lapping action on the blade teeth removing the sharp edges.
The following steps should be followed for break-in procedure.
(Continued on page 10)
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(Continued from page 9) BAN
1. Select the proper cutting speed for the material to be cut.
2. Cut a 25% of the normal cutting pressure setting for 10 minutes
3. Increase cutting pressure to 50% of normal setting and cut for 10 minutes
4. Increase cutting pressure to 75% of normal setting and cut for 10 minutes.
5. Increase cutting pressure to 100% of normal and proceed to cut.
Check with you blade supplier for specific instructions.
The blade equipped on the machine from the factory has already been broken-in for your convenience.
9. Cutting Speed:
9.1 Machine Speeds
Machine Speeds mSS
75. 130, 215, 350 ft/min ^ GEARBOX PULLEY
23, 40, 65, 107 m/min
V-BELT 3VX-335
OTOR PULLEY
BELT TENSION SETTING SCREW
9.2 Adjusting Blade Speed
Figure 10—Drive Pulleys
1. Turn machine off and lock out.
2. Move carriage forward.
3. Lift up motor and move belt to desired speed. Belt must be on pulley steps which are in line with each other.
4. Lower motor.
5. Machine is ready.
9.3 Blade Speed Chart (for bimetal blades)
MATERIAL
CARBON STEEL—LOW & MEDIUM 130—215
CARBON STEEL—HIGH 75—130
STRUCTURAL STEEL 130—215
FREE CUTTING MATERIAL 215
DIE STEEL 75
TOOL STEEL 75
HOT WORK STEEL 75—130
STAINLESS STEEL 75
CAST IRON 130
ALUMINUM 350
SPEED (FEET PER MINUTE)
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10. Cutting Trouble-Shooting Guide:
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BANDSAW MACHINES
PROBLEM
excessive blade breakage
not cutting square
blade twisting
teeth stripping
PROBABLE CAUSE
teeth too coarse
misalignment of guides
excessive tension
blade speed too fast
excessive feed
vise not square
material not square
excessive pressure
improper blade tension
blade dull
excessive blade pressure
blade jamming in cut
SOLUTION
use finer pitch
adjust blade guides
adjust blade tension
lower speed
reduce feed
square vise
clamp material correctly
reduce feed pressure
adjust tension
change blade
adjust feed pressure
decrease feed pressure
blade not in alignment with guide check guide for wear and adjust
material not clamped securely in
vise
gullets filling
13 teeth not in contact with
' material
^ excessive feed
clamp material firmly
use coarser pitch
use finer pitch
reduce feed
early tooth wear
excessive speed
blade too coarse
feed too low
j decrease speed
' use finer pitch
increase feed
blade will not cut
blade teeth pointing in the wrong remove blade, turn blade inside
direction out, teeth must point in direction
of travel
motor fails to develop full power, low voltage
overload
power line overload
under size wire
air circulation to motor is
restricted
correct supply voltage
reduce load on line trips
increase wire size and or
diameter
clean air vents in motor
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11 Warrantv
BANDSAW MACHINES
The machine is warranted to be free from failure resulting from defective material and workmanship under proper use and
service for a period of one year, single shift use, from the date of shipment to the end user. Baxter Verticut's sole obligation
under this warranty is limited to repair or replacement without charge of any part which our inspection discloses to be
defective, all work is done at Baxter Verticut's factory. A return goods authorization number must be first obtained and
return freight must be prepaid.
The warranty does not cover maintenance and wear items, including but not limited to;, saw blade, belts, filters, oil, etc.
Electric motor, pumps, electric components, hydraulic components, hoses and any other items used in the construction of the
machine, but not made by Baxter Verticut are subject to the warranty of the original equipment makers warranty.
Liability and or obligation by Baxter Verticut for damages, whether general, special or for negligence and expressly including
any incidental and consequential damages is herby disclaimed. Baxter Verticut's sole obligation to repair or replace shall be
the limit of its liability under this warranty. Baxter Verticut Inc. is not responsible for any consequential damage resulting from
the failure of our machine, regardless of the cause.
This is the only warranty which applies.
12. Lubrication:
ITEM
LUBRICANT QUANTITY
FREQUENCY
Gearbox
Argon EP1
1 Kilogram Yearly
General
Oil ESSO Febis K68
As required Dally
13. Blade Alignment:
A new premium quality blade must be used.
Check to see If the blade Is square to both the table and the miter block. If either the blade with the bed or the
vise are not square the blade alignment must be reset.
HEX ADJUSTER
GUIDE HOUSING
GUIDE ARM HOUSING
GUIDE ARM KNOB
SQUARE BOLT JAM NUT
HOUSING RETAINING NUT
GUIDE SQUARE BOLT
13.1 Blade Alignment—Guide Housing with Blade Figure 11—Top Blade Guide Assembly
1. Turn off saw.
2. Set the miter block to zero.
3. Raise the upper saw guide to 12" above the table
4. Inspect for contact between the blade guide rollers and the blade. The blade should be flat against the
lower roller on the top guide and the top roll on the lower guide assembly.
5. If required loosen housing retaining nut and rotate housing until the roller just presses up against the blade.
Note that only the inside roller needs to press 100% flat against the blade.
6. The housings should at approximately at a 40° angle clockwise from the vertical looking from the front of the
machine.
7. Tighten the housing retaining nut.
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13.2 Blade Alignment—Blade with Table
INC.
BANDSAW MACHINES
1. Turn off saw.
2. Set the miter block to zero.
3. Move the saw carriage to the forward position.
4. Raise the upper saw guide to 12" above the table
5. Check to see if the blade Is square to the table.
6. If not square release the square bolt jam nut and rotate the guide square bolt until the blade is
square to the table.
7. Tighten jam nut.
13.3 Blade Alignment—Blade with Miter Block
1. Turn off saw.
2. Set the miter block to zero.
3. Move the saw carriage to the forward position.
4. Raise the upper saw guide to 12" above the table
5. Check to see if blade is square to the miter block.
6. Readjust miter block to make square.
7. Hold square on miter block and against blade. Retract carriage and see if movement is parallel to
square.
8. If still not square start over as described in section 13.1 and 13.2.
9. If problems still exist contact the factory for further assistance.
14. Assembly Drawings:
14.1 Table, Clamp. Material Stop—^Assemblies;
DESCRPTON
MITER BLOCK
C-CLAMP
C-CLAMP PIN
C-CLAMP SCREW
MATERIAL STOP FLAG
MATERIAL STOP HOUSING
MOUNTING BAR
Figure 12—Table Assembly
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14.2 Blade Guide Assembly
14.3 Slide Assembly:
TM
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BANDSAW MACHINES
QTY DESCRIPTION
BLADE GUIDE ROLLER
BLADE GUIDE HOUSING
HEX ADJUSTING BOLT
SWING BOLT
GUIDE ARM BAR
BEARING 1011562
ARM HOUSING
HOUSING BASE
GUIDE ARM KNOB
LOWER TEE BLOCK
SWING ARM JAM NUT
HOUSING LOCKING NUT
WASHER
Figure 13—Blade Guide Assembly
DESCRIPTION
WHEEL—SLIDE
WASHER
BEARING 6011526
RETAINING RING
BEAR NG SPACER
SLIDE PLATE
SL DERAILS
HANDLE BODY
HANDLE BLOCK
RUBBER BAND
Figure 14—Slide Assembly
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14.4 Drive Assembly:
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BANDSAW MACHINES
DESCRIPTION
DESCRIPTON
MOTOR 3/4 HP
MOTOR BASE
MOTOR BASE BRACKET
OUTPUT SHAFT
MOTOR TENSION SCREW
BEARING 8011526
PULLEY 4-STEP-MOTOR
WHEEL WASHER
PULLEY 4-STEP-GEARBOX
VEE BELT (NOT SHOWN)
RETAINING RING—LARGE
WHEEL—DRIVE
WHEEL RUBBER BAND
GEARBOX HOUSING
BEARING HOUSING
Figure 15—Drive Assembly
14.5 Carriage Roller Assembly:
DESCRIPTION
VEE ROLLER
BEARING 3011506
RETAINING RING
ECCENTRIC ADJUSTER
HUB WASHER
BEARING 5011506
ECCENTRIC AXLE
ECCENTRIC RET, RING
WEIGHT ARM-SHORT
WEIGHT ARM-LONG
CARRIAGE ROLLER ASSEMBLY
WEIGHT
03-Feb-14
KNOB—WEIGHT
Figure 16—Carriage Roll Assembly
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14.6 Electric Schematic-Single Phase-115/1/60
T
INC.
BANDSAW MACHINES
OPTIONAL
MACHINE SERIAL NUMBEf IPAGE 1 OF 1 1
FILE DIR.:
C:\DC\MISC\ELEC^
6403 TO 6415 INCLUSIVE 1 DWG.NO.
115C-S#64D3TO 6415INCL-151105-12H
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