Ironwood SL 200 Installation instructions

SLIDING TABLE SAW
SL 200
ORIGINAL OPERATING MANUAL
■ Before you use the machine , please carefully read the manual and obey all related notes for
safety and instructions.
■ This manual is a part of the machine , so please make sure to include this manual when the
machine is moved , transferred and sold.

P
PL LE EA AS SE E C CA AR RE EF FU UL LL LY Y R RE EA AD D T TH HI IS S O OP PE ER RA AT TI IN NG G M MA AN NU UA AL L B BE EF FO OR RE E U US SE E
Thank you very much for your purchasing our SCORING TABLE SAW.
For personal safety and excellent performance of the machine, please first carefully read
the Operating Manual and other attachments to be familiar with the machine’s functions,
safe instructions and notes.
NOTES 1. The contents in this Operating Manual may be changed without pre-notice.
Sorry.
2. The contents in this Operating Manual have been carefully noted. In case
there is a mistake that directly or indirectly results in damage, sorry our
company will not be responsible for it.
3. This Operating Manual is a part of the machine, so please make sure to
include it when the machine is moved, transferred and sold.

SSAAFFEE IINNSSTTRRUUCCTTIIOONNSS
1. If you are not fully familiar with the machine’s operation, you must be instructed by your
supervisor or qualified person.
2. If the running direction of the saw is wrong, it will cause danger.
3. The anti-skid floor cushion is put at the operator ’s standing area and the machine’s
working area. There should be a proper working space around the machine.
4. When the saw doesn’t completely stop, please don’t use extra pressure to stop it.
5. Don’t operate the machine until the saw guard is well installed.
6. Please wear the approved safety glasses to protect eyes.
7. Before you repair or maintain the machine or change saw, please first shut down the
machine’s power.
8. When you rip small work piece (<120mm), please use the push stick or wood block.
9. When the saw hasn’t completely stopped, please don’t adjust the saw guard.
10. When power is ON, don’t clean saw and don’t use hands to clean sawdust and use
brush to clean chips.
11. Confirm if the machine is well installed with the earth wire.
12. When you finish the job or operator leave the working area, please make sure to turn
the power to OFF.
13. While working, don’t fail to pay full attention. Looking around, talking and clamoring are
careless behaviors and will incur serious injury.
14. While operating the machine, please keep stable, balanced and coordinated gesture.
Operator and others can’t stand at the same line with the saw or the work piece.
15. While the machine is running, no matter if the guard is installed, don’t go near the saw
or attach yourself to the machine.
16. The weight of work piece can’t exceed 70kgs.
17. Before you replace parts, maintain or repair the machine, please first shut down the
machine’s power.
18. Only tools made in conformity to EN 847-1 : 1997 shall be used on the machine.
19. It should have enough lights and lighting around the machine’s place location.
20. Machine use for cutting for small amount or quantity and various working piece, it may
cut the wood, aluminum, imitation marble…non metal material. Prohibit to cutting the
steel metal stuffs.
1

2
E
EX XP PL LA AN NT TI IO ON N O OF F W WA AR RN NI IN NG G S SI IG GN N
To secure safety
Please make sure to carefully read the safe instructions to be familiar with the
machine’s functions, safe information and notes before you start, run & start
the machine.
Please carefully read the trouble-shooting guide to be familiar with the machine’s
functions, safe information and notes before you repair or check the breakdown.
If you wrongly operate the machine, different degrees of personal injury or
damage may happen. So, to avoid such wrong operation, we list the following
3 classes of warning signs:
It’s listed as “ CAUTION ”, but the related serious damages may happen as per different
situations.
The definition of “ seriously injured ”, “ lightly injured “, “ property damaged “ shown in the
above contents is as follows：
Seriously injured：Because of becoming blind, injury, electric shock, bone fracture, there
is an after-effect that requires to stay hospital or go to hospital for
treatment for a long time.
Lightly injured：Don’t need to stay hospital or go to hospital for treatment for a long
time.
Property damaged：Property and machine are directly or indirectly damaged.
If you wrongly operate it, assume the user to be dead or
seriously injured with high danger.
WARNING
DANGER
WARNING
SIGN
DANGER
WARNING
NOTE
WARNING
CLASS WARNING CONTENTS
If you wrongly operate it, assume the user to be dead or
seriously injured.
Remind the user to surely close power.

CATALOG
SAFE INSTRUCTIONS 1
EXPLANATION OF WARNING SIGN 2
1.BRIEF INTRODUCTION TO MACHINE
1-1 SPECIFICATION 1-1
1-2 MACHINE DIMENSION 1-1
1-3 FEATURES 1-2
1-4 INDICATION 1-3
1-5 RIVING KNIFE SPECIFICATION 1-4
2.SPARE PARTS ASSEMBLY UNIT
2-1 TRANSPORT 2-1
2-2 SLIDING TABLE UNIT 2-3
2-3 CROSSCUT TABLE UNIT 2-5
2-4 CROSSCUT FENCE UNIT 2-6
2-5 RIP FENCE UNIT 2-7
2-6 EXTENSION TABLE 2-8
2-7 DUST GUARD UNIT 2-10
2-8 MITER FENCE UNIT 2-14
2-9 RIVING KNIFE UNIT 2-15
2-10 MAIN SAW UNIT 2-16
2-11 SCORING SAW UNIT 2-19
3.OPERATING UNIT
3-1 POWER CONNECTION 3-1
3-2 OPERATION OF CONTROL PANEL 3-3
3-3 PRESENT SIZE CORRECTION 3-4
3-4 PARAMETER SETTING 3-5
4.CLEAN & MAINTAIN UNIT
4-1 MAINTENANCE OF THE SLIDING TABLE 4-1
4-2 MAINTENANCE OF ANGLE SLIDE RAIL 4-1
4-3 SAFETY CHECK【CE】 4-2
5.TROUBLE SHOOTING GUIDE 5-1
6.3D SYSTEM DRAWING
6-1 BODY UNIT
MACHINE BODY 6-1
SUPPORTING ROCKER ARM 6-3
ROTARY BASE 6-4
6-2 SAW BLADE UNIT
MAIN SAW 6-6
MAIN SAW ELEVATOR AND TILT 6-8
SCORING SAW 6-10
6-3 MOTOR UNIT
MAIN SAW MOTOR 6-12
SCORING SAW MOTOR 6-14
1-6 PROTECT SWITCH ON THE END OF SLIDIN TABLE 1-5

6-4 TABLE UNIT
MAIN TABLE 6-15
SLIDING TABLE 6-16
CROSSCUT TABLE 6-19
EXTENSION TABLE 6-20
6-5 FENCE UNIT
RIP FENCE 6-21
CROSSCUT FENCE 6-25
MITER FENCE 6-30
6-6 SAFETY GUARD UNIT
6-7 OPTION ACCESSORIES UNIT
RAPID CLAMP BASE 6-36
RIP FENCE DIGITAL DISPLAY 6-23
SIMPLE TYPE SAW GUARD 6-31
DUST-COLLECTING FASTENING RACK 6-32
SAFETY GUARD CONNECTING ARM 6-33
LUX SAW GUARD 6-34
AUXILIARY CROSSCUT CARRIAGE 6-37
CROSSCUT FENCE DIGITAL DISPLAY 6-27
PNEUMATIC CLAMP 6-39
ON/OFF SWITCH ON THE END OF SLIDING TABLE 6-41

1-1
1-1 SPECIFICATION
Technical data , Standard and optional equipment
1-2 MACHINE DIMENSION
Space requirements
A
B
C
D
E
F
G
H
max.3230
3525
3470
850 mm (1200 mm for CE)
SL200
3200
1500
1725
1820
1.BRIEF INTRODUCTION TO MACHINE
A free space of minimum 800 mm
around the external dimensions of the
machine should be provided in order to
prevent crushing and bumping danger.
WARNING
Saw table extension 720 mm (CE)
Simple / Digital display
LED exhibit
Noise level 78dB
ITEM MODEL
Rectifed cast iron fixed table dimension
Sliding table dimension
Main saw bore
Max. cutting height with bade at 90
Max. cutting height with bade at 45
Scoring swa blade 120
Main motor power 5hp (3.7kw)
Main blade speed
Scoring swa blade bore
Scoring motor power 1hp (0.75kw)
Scoring blade speed 8000 rpm
Cutting width adjustment
Blade titing adjustment
Main saw height adjustment
Scoring saw height adjustment
Scoring saw +/- direction adjustment
Blade titing angle show
Main motor power 7.5hp (5.5kw)
Main blade speed show
Crosscut fence digital display
Rip fence digital display
Rapid clamp
Unit : mm
Overhead saw guard
= Standard
Cutting width 1000mm
= Additional extras
Cutting width 1300mm
Cutting width 1500mm
Saw table extension 370 mm
Main saw blade 305 (12")
Main saw blade 355 (14") / Max.
Tool frame
Dust coiiection system Main channel 4" , Simple guard 60 , Luxurious 3"
SL200
570 × 1000
380 × 2600
105
3000 / 4000 / 5000 RPM
Manual
Manual
Manual
Simple / Luxurious
30 ( 25.4)
22
Manual (0 ~ 45 )
73
Manual

Cutting depths Cutting depths
Saw blade diameter 255(10") 305(12") 355(14")
Cutting depths at 90° 0~55 mm
(0~2.16 in)
0~80 mm
(0~3.15 in)
0~105 mm
(0~4.13 in)
Cutting depths at 45° 0~38 mm
(0~1.5 in)
0~56 mm
(0~2.2 in)
0~73 mm
(0~2.87 in)
Sliding table cutting lengths Witch or w itout scoring saw blade
1900 mm (74.8 in) 1800 mm (70.87 in)
2600 mm (102.36 in) 2500 mm (98.53in)
3200 mm (126 in) 3100 mm (122.05 in)
1-2
1-3 FEATURES
ABC D
GFE
HI
Not only reduce dust produced by chips
while cutting, but also warning the
operator where the saw-blade position.
A
Main working table.: Main table
Reference positioning while ripping.: Rip fence
Table for main feeding while cutting.: Sliding table
Control the machine's running, indication, stop etc.: Controlling panel
Hand wheel for adjusting main saw tilting 0~45°.
: Main saw tilting adjusting hand wheel
Hand wheel for adjusting main saw up/down.
: Main saw lifting adjusting hand wheel
Used to put the workpiece while cross cutting.
: Cross cut table
To position the size of the movable positioning board.
: Cross cut fence
: Dust guard
B
C
D
E
F
G
H
I
JTo position while cross cutting.
: Movable positioning stops
Machine weight
Modle
Cutting width 1000 mm 1300 mm 1500 mm
Main crate N / W 760 / 810 770 / 820 780 / 830
1900 mm 2600 mm 3200 mm
103 / 153 157 / 217 187 / 247
P-32
Sliding table length
J

1-31-3
Main blade speed
Fig.1 Fig.2
Fig.3Fig.4
Note
Fig.1：the main saw's size and running
direction.
Fig.2：the main saw's size and running
direction.
1-4 INDICATION

Riving knife A
B
C
Prior to setting the riving knife, check whether it matches the saw blade
diameter and body thickness.
Always switch off the main switch prior to setting the riving knife
preventing cause danger.
The machine is delivered as standard with the following riving
knives.
305~355 / 2.5 specification : Saw blade diameter 305~355mm.
Saw blade basic body thickness up to maximum : 2.5mm.
Diameter range and thickness are both engraved at the bottom end of the
riving knife.
The thickness of the riving knife was selected so that they match the
commercially available saw blade thickness in the respective diameter
1-5 RIVING KNIFE SPECIFICATION
A : Available Main Saw
diameter range.
B : Riving knife depth.
C : Luxurious riving
knife.
1-4
WARNING

1-5
A: Should you accidently press the ON button when changing saw blade, this
protect switch is able to keeps the saw blade standstill so that the operator won’t get
hurt.
B: Fig. 1 is the default installation
C: How to adjust this protect switch
(a) Make the limit switch touches on the fix bracket touches the touch block
(b) Please refer to Fig. 2
Fig. 1
Touch Block
Fix Bracket
Limit Switch
These two holes is to adjust
back/forth which enables limit
switch touch the touch block. These two holes is to adjust
left/right which enables the
black tip on the limit switch
touches the touch block.
Fig. 2
Default
Installation
1-4
PROT ECT S WITCH ON THE END OF SL IDIN TAB LE

2-1 TRANSPORT
TRANSPORT WOODEN CRATE
The machine's gross weight is about :
Body box(Cutting width 1m)：810kgs
Body box(Cutting width 1.3 m)：820kgs
Body box(Cutting width 1.5m)：830kgs
Please refer to Chapter 1-2 for detailed data.
To transport the machine, please request the person who has licenses of gantry,
crane, lift truck, etc, to operate. The weight of machine is listed in the chapter 2-1
and 2-2. After confirming, please proceed as per the weight. To suspend and move
the machine, please follow Notes of Chapter 2-1 and 2-2 to operate. During
transport, if the machine collapses or drops, it will cause an accident.
While transporting or assembling, please don’t damage the wiring. After assembly
is completed, please execute protective measures to avoid the workers, other
persons or lift truck damaging the wiring.
1. USE CRANE TO MOVE WOODEN CRATE
2-1
The crane's rope must be able
to bear the machine's gross
weight to prevent its breaking
from happening danger.
2. USE LIFT TRUCK TO MOVE WODEN CRATE
Please put the wooden crate in the
middle of the forks and keep over
50mm distance between the front
of the forks and the wooden crate
to avoid the case collapsing and
secure safe transport.
2.SPARE PARTS ASSEMBLY UNIT
WARNING
WARNING
WARNING

TRANSPORT MACHINE
1. USE LIFT TRUCK TO TRANSPORT MACHINE
●The lift truck must be able to bear to
least 5tons.
●Make sure the machine is balanced.
While transporting, please don't
vibrate it and keep at least 2m safe
distance away from the transport
area.
●The machine is equipped with the
slots as shown in left Fig. that are
specially designed for transport of
2-2
2. USE GANTRY OR CRANE TO MOVE MACHINE AWAY PALLET
Fig.1 Fig.2
● Before the machine is put on the floor, please first install level adjusting
bases ( as shown in Fig. 2 arrow marked ) and adjust the level of the
machine’s working table to secure the sliding table’s smooth movement and
the machine’s balanced running.
● Fig. 2 as marked is the machine after adjustment should be fixed to the
floor.
WARNING
The machine's net weight is about :
Body ( Cutting width 1 m)：760kgs
Body ( Cutting width 1 .3m)：770kgs
Body (Cutting width 1.5m)：780kgs
Please refer to Chapter 1-2 for detailed data.
WARNING

2-2 SLIDING TABLE UNIT
Clean the contact surface of the
machine and the sliding table
(Total 3 contact surfaces).
Put the sliding table on the contact surface
and tightly against the adjusting screw.
Note : Ask persons to move the sliding
table onto the machine to prevent
hitting from influencing level during
transportation. As per different size,
the required manpower is 4-6
persons.
ASSEMBLE
Tighten the fixing screw of the
machine and the sliding table.Put the handle and the sliding
table handle onto the sliding table.
Note : After assembly of the
sliding table is completed,
the parallelism of the sliding
table and the saw blade
must be first adjusted.
2-3
★Prior to setting sliding table , release
the trimming planks (Fig.2-2-1).
Ensure the trimming planks releasing
before 1 working operation or the
machine damaged.
st

ADJUST
Fig.1
Loosen 3 fixing screws. Adjust the adjusting screws at two sides
of the machine to make the sliding table
parallel to the saw blade and keep the
gap as shown in the left drawing with the
working table. After assembling, tighten
the fixing screws.
Note : The sliding table must 0.3mm
higher than the working table (The
height has been set before
delivery, so don’t freely adjust the
height of the sliding table or the
working table).
A
B
● Due to limitation of packing, Part A & B
in the left drawing are put in the tool box
before delivery.
● After the sliding table is installed at
the back of the machine, please first
install Part A & B at the position of
the end of the sliding table in the left
drawing.
● The safety lock can fasten the sliding
table in the middle and the end.
Note : Before the sliding table is moved,
make sure the safety lock is un-
locked. Part Bin the left drawing is
2-4
Max. 12mm to main sawφ 500mm
Max. 16mm to main sawφ≧ 500mm
Max. 3mm to main sawφ 500mm
Max. 5mm to main sawφ≧ 500mm
How to Use the Sliding Table Lock

2-3 CROSSCUT TABLE UNIT
Put one end of the crosscut table into
the projected round rod of the
expansion pipe (apply the lubricating
oil to the balls to prevent friction from
Put the other end on the round rod
of the sliding table and put the
locking bar under the round rod of
the sliding table.
Tighten the handle to fasten the
crosscut table.
Put two C-shaped aluminum pipes into
the crosscut table.
A aluminum pipe is the fixing aluminum
pipe .
B aluminum pipe is the moving aluminum
pipe (Use hand to tighten for fixing.
Loosen C to make B aluminum pipe be
movable).
If the crosscut table isn't parallel
to the working table, adjust the nut
of the crosscut table and the
expansion pipe and also adjust
the nut in the cover plate.
(See the left drawing.)
2-5
ASSEMBLE
ADJUST
B
A
C

ADJUST
2-4 CUOSSCUT FENCE UNIT
Put the crosscut fence into the
positioning point of the crosscut
table.
Press down the handle to fix the
crosscut fence.
Note : If the crosscut fence is moved,
please first adjust the
perpendicularity of fence and
saw blade before use.
Adjusting Way :
1.Please keep 300mm distance between the fence and the sliding table. While cutting,
please use saw in dia. 350mm/3.2t/100T, at 5000 r.p.m speed and wood board in
1000x1000x19 or (6/8”) for trial cut.
2.Sequentially cutting NO.1~5 as Fig.1.
3.Measure the diagonal's error of the wood board to proceed adjustment parts, lock the
nut Fig.2 after adjustment.
4.The two knobs in the Fig.3 is to fasten the scale on the crosscut fence.
Fig.1 Fig.2
Fig.3
2-6
ASSEMBLE

2-7
2-5 RIP FENCE UNIT
Lock the screw on the round rod
into the rihgt side of the working
table, put into the rip fence base,
adjust three nuts on the round rod
to make rip fence parallel to the
saw blade.
Use the gage to measure the parallelism of
the rip fence and the main saw blade.
Measuring way : The rip fence is fixed and
the sliding table is pushed to the left.
Measured tolerance is 0~0.1mm from the
left to the right as the direction shown in the
above drawing. (parallelism of the sliding
table and the main saw blade must be first
adjusted within tolerance.)
Adjust the eccentric wheel of the
front end of the fence base to
make the fence base parallel to
the working table.
Adjust two eccentric wheels at the
side of the fence base to make the
aluminum fence parallel to the
working table.
+
-
L
R
● Tighten the rip scale, adjust the limit
screw on the stop block. The safe
gap between the fence and the saw
blade is suggested at 0.5mm.
● The screw at the left side of above
drawing is the limit for cutting 90
degree.
● The screw at the right side of above
drawing is the limit for cutting
angle.
ASSEMBLE

ADJUST
After the rip fence is moved, if the moving size and the target
size have slight difference, the following is the operating way
of the micro-knob :
1. Pull the handle (Part A) upwards, move the rip fence to near
the target size.
2. Loosen the knob (Part B).
3. Turn the micro-knob (Part C) to the target size. To fasten rip
fence, do above steps in reverse order. Clockwise turn
micro-knob : - direction movement Anti-clockwise turn
micro-knob : + direction movement. To change the
aluminum fence, loosen the handle (Part D).
Above drawing is the position of
aluminum fence at 90 degree
cutting.
Above drawing is the position of
aluminum fence at cutting angle.
+
-
2-6 EXTENSION TABLE
Loosen about 3~5mm of 3 metal
sheet fixing screws at the left side
of the machine, put extensnion
metal sheet on the fixing screws
and slightly tighten the screws.
Adjust 2 adjusting bolts of the
extension metal sheet to make the
metal sheet and the main working
table become a plane.
2-8
ASSEMBLE MAIN TABLE EXTENSION
A
B
C
D