isel automation EuroMod F User manual

isel-automation GmbH & Co. KG D-36466 Dermbach Untere Röde 2 
[phone] [phone]
FlatCom
GFV
isel –Portal –und Flachbettanlagen
EuroMod F / EuroMod P / FlatCom / OverHead / GFV / GFS
_______________________________________________________
isel - Gantry and Flat-Bed Machines
EuroMod F / EuroMod P / FlatCom / OverHead / GFV / GFS
Betriebsanleitung / Instruction Manual
EuroMod F
EuroMod P
OverHead

About this Manual
Various symbols are to be found in this Manual to indicate quickly important information.
Danger Caution Note Example Additional Information
© iselautomation GmbH & co.KG 2005
All rights reserved
In spite of all care, typographical errors and mistakes cannot be ruled out.
Suggestions for improvement and notes with reference to errors are always welcome.
isel machines and controllers are CE conform and are marked accordingly.
Any other machine parts and components to which the CE safety guidelines
are to be applied must only be commissioned if all relevant
requirements are fulfilled.
isel-automation KG will not assume any liability if you have made any
modifications to the machine.
The EMC test shall only be valid for the original configuration of the machine as delivered
from works.
Manufacturer:isel-automation GmbH & Co.KG
Untere Röde 2
D-36466 Dermbach/Rhön
Tel.: [phone]
Fax: [phone]
E-mail:[email protected]
http://www.isel.com
Art. no. 970371 BD051 10/2005

Table of Contents
1Introduction.........................................................................................................................1
2Use as Prescribed.................................................................................................................2
3Safety Notes..........................................................................................................................3
4Scope of Supply....................................................................................................................4
5Erecting and Connecting the Machine..............................................................................5
5.1 Space requirements ........................................................................................................5
5.2 Transport ........................................................................................................................6
5.3 Erecting the machine......................................................................................................7
5.4 Panelling.........................................................................................................................7
5.5 Wiring.............................................................................................................................8
6Commissioning ....................................................................................................................9
6.1 Preliminary remarks.......................................................................................................9
6.1.1 Coordinate system ................................................................................................................ 9
6.1.2 Assignment of the axes of motion ...................................................................................... 10
6.1.3 Reference point and home position .................................................................................... 10
6.1.4 Clamping the workpiece..................................................................................................... 10
6.1.5 Gantry machines................................................................................................................. 11
6.1.6 Flat-bed machines............................................................................................................... 11
6.2 Cover lock....................................................................................................................12
6.3 Operator panel..............................................................................................................13
6.3.1 Front side operator panel.................................................................................................... 13
6.3.2 Side operator controls......................................................................................................... 14
6.4 Starting the program.....................................................................................................15
6.5 Operating modes ..........................................................................................................16
7Accessories .........................................................................................................................17
7.1 Extraction system (optional) ........................................................................................18
7.2 Cooling / spraying system............................................................................................18
7.3 Tool changer................................................................................................................. 18
8Technical Consulting and Sales .......................................................................................19
9Cleaning and Maintenance...............................................................................................20

10 Faults..............................................................................................................................22
11 Technical Specifications................................................................................................23
11.1 EuroMod P, EuroMod F...............................................................................................23
11.2 GFS/GFV 4433/4473 ...................................................................................................23
11.3 FlatCom........................................................................................................................24
11.4 OverHead .....................................................................................................................25
11.5 GFV..............................................................................................................................25
11.6 Sound pressure level.....................................................................................................25
12 References......................................................................................................................26

isel Gantry and Flat-Bed Machines
Page 1
1Introduction
The isel gantry and flat-bed machines EuroMod P, EuroMod F, OverHead, FlatCom, GFV
and GFS are tried and tested CNC machines, offering a broad variety of possibilities for the
three-dimensional machining of workpieces.
The machines are built and equipped in various sizes and designs. The are based on standard
profiles which are cut to size and can be assembled in different ways, together with drive
elements which are configured according to the particular requirements; the final appearance
of the machine can thus be very different.
All machines have the same interior components, i.e. there is no difference in their general
mechanical design nor in the electrical control system. Each individual machine is tested for
many hours prior to delivery.
To work with the machines described herein, it is imperative to possess basic knowledge in
the CNC technology and in PC applications, as well as a necessary portion of creativity.
Please read these brief instructions now so that you can
• install the machine properly;
• work safely, quickly and efficiently;
• avoid possible hazards to other persons;
• and thus utilise the full performance of the machine.
The instructions given in this Manual refer to the standard scope of supply with which the machine is
ready for operation. You may therefore simply ignore any variants (e.g. accessories and software)
which do not pertain to your machine.
Before installing and commissioning any software or the accessories, please refer also to the
additional manuals and instructions specified in the list of references.

isel Gantry and Flat-Bed Machines
Page 2
2Use as Prescribed
Our gantry and flat-bed machines are CNC-controlled machine tools with several linear axes
and one or two optional rotary axes. The motor output stages are controlled by a PC-based
control system. The control and power electronics for all axes are accommodated *in a control
cubicle by default.
-The CNC machine is designed for use in dry rooms (workshops, laboratories or the
like) and industrial enterprises (max. ambient temperature 40°C).
-The machine is suitable for milling, drilling, cutting, engraving, proportioning,
measuring, positioning and many similar applications.
-You may mount the most varied suitable machining tools or measuring systems for the
applications mentioned above.
-Suitable machining materials are light metal, plastics, wood, glass, p.c. board
materials or the like.
-Materials which produce hazardous gases when processed are deemed to be
impermissible materials.
-The machine is prepared for mounting of an extraction system. This extraction system
is intended for use with dry dust (wood, p.c. boards, etc.).
*The control cubicle is an integral part of the complete systems (but can also be delivered separately
as part of the accessories) and is usually mounted on the right-hand side of the machine frame by
default. The number of motor output stages is configured according to the specific customer
requirements. For systems without control cubicle, only the sections pertaining to the master machine
shall apply.

isel Gantry and Flat-Bed Machines
Page 3
3Safety Notes
- Do not run the machine in an atmosphere subject to the hazard of explosion!
- The machine is enclosed on all sides. The enclosure protects you from moving tools, reduces
the noise level and retains the swarf. The cover is locked and cannot be opened during
machining. This safety device must neither be removed, nor be modified.
- Always ensure that the workpieces are mounted securely.
- The CNC operator panel possesses an EMERGENCY STOP switch for emergency cases,
interrupting the power supply to the power electronics (motor output stages) and to the
frequency converter for the main spindle drive. The shutdown is performed according to Stop
category 1 (controlled shutdown and subsequent interruption of the power supply to the
drives).
-Only qualified and instructed persons are allowed to use the keyswitch on the CNC operator
panel, since the test mode involves an increased injury hazard.
- The spare key must be kept under lock and key.
-Provide for sufficient ventilation in case of dust or gas formation from the machining of the
materials.
-Do not use running water for cooling, but only a cooling system (see "Accessories") which
produces its cooling effect with water mist or air. Make sure that no drips are formed and able
to flow under the clamping plate.

isel Gantry and Flat-Bed Machines
Page 4
4Scope of Supply
The standard scope of supply of our gantry and flat-bed machines includes:
-Aluminium base frame with
opanelling
osuction hose and fittings
-Drive axes including limit switches
-Operator panel including a 17" monitor, a keyboard and a mouse
-Control cubicle including
oMains power cable / line filter
oMain switch
oCable tubing with interconnecting cables 'control cubicle < --> machine'
and 'control cubicle < --> operator panel'
oMotor output stages / servo amplifier
oCNC controller
oSafety circuit module (further referred to as "SC module")
The control software ProNC / Remote including MotionControl software is supplied as an
option.
For the exact scope of delivery of your particular machine, please refer to your
delivery note.

isel Gantry and Flat-Bed Machines
Page 5
5Erecting and Connecting the Machine
5.1 Space requirements
The space required by the machine is limited to its actual footprint and a sufficiently large
area in front of the machine to be able to operate and set up the machine. The cover of the
panelling usually opens upwards and so you must additionally ensure a clearance of approx.
50 to 60 cm above the machine.
This is the operating
position of all gantry and
flat-bed machines.

isel Gantry and Flat-Bed Machines
Page 6
5.2 Transport
Remove the shipping braces from the frame feet. Use only suitable lifting tackle (forklifts,
lifting trolleys - see illustration), lift the machine only from below, and do not pull on the
cover.
When transporting the machine any time later, make absolutely sure that the mains power and
interconnecting cables are not damaged. Always pull out the mains plug first before
transporting the machine.
When transporting the machine, make sure that the machine is not
subjected to strong vibrations.
Always keep the triangular key for manual unlocking of the cover outside
the machine.

isel Gantry and Flat-Bed Machines
Page 7
5.3 Erecting the machine
The clamping area and all axes are aligned at right angles at the factory.
Never loosen the fastenings of the axes or the angles; otherwise, the machine must be
realigned by a technician of iselautomation.
Place the machine on an even and solid
surface. Any unevenness of the floor
can be compensated using the feet.
To level the machine exactly, you will need a spirit
level with an accuracy of at least 0.5 mm/m.
Secure the height of the machine feet with a locknut.
5.4 Panelling
The panelling can be removed
separately for repairs or comprehensive
maintenance and cleaning work. Each column
is fixed in the base frame via a threaded bar.
Loosen the two top nuts and the threaded bar.
Pull out the bar; subsequently, the cover can
be removed as a whole. The cover of larger
machines consists of several parts.
Never start the machine with the cover removed!
bottom
top

isel Gantry and Flat-Bed Machines
Page 8
5.5 Wiring
The CNC machine is controlled by an IBM-compatible personal computer (PC) and via
power electronics for the motors. The complete control system is integrated into a control
cubicle and fully wired to the machine.
For a detailed overview of the wiring of the electronic components, please refer to the
documentation. [3.1] [3.2]
Connect the mains cable of the control cubicle only if the machine is ready for start-up.
Note regarding the compressed-air connection:
To be able to use the optional vacuum clamping system, the cold-air nozzle or the tool
changer and the collet chuck of the machining spindle, a compressed-air connection must be
provided at the site of installation of the machine.
Accessories
Air pressure
Air consumption
Vacuum clamping system
4 ... 6 bar
100 ... 150 l/min (1 nozzle)
Cold-air nozzle
6 ... 7 bar
100 ... 150 l/min
Tool changer
8 bar
Not specified
Collet chuck
8 bar
Not specified

isel Gantry and Flat-Bed Machines
Page 9
6Commissioning
6.1 Preliminary remarks
The drawing below provides an overview of the operator controls on the panel:
6.1.1 Coordinate system
The coordinate system of the machine
is defined as a right-handed system,
as shown in the diagram, whereby the
workpiece zero P0 can be selected (moved)
freely via the software.
The axes are marked by appropriate labels
on the machine.
If you need to change the arrangements of the coordinates, please refer to the manual
of your CNC controller.If you have any questions, please do not hesitate to contact
our technical consulting department (see p. 23).
Keyboard
Operator controls
ON button
Mouse

isel Gantry and Flat-Bed Machines
Page 10
6.1.2 Assignment of the axes of motion
With reference to the operating position, the axes of motion are assigned as follows:
-With flat-bed machines:
X axis = transversal axis (+X to right; -X to the left)
Y axis = longitudinal axis (+Y away from the operator; -Y towards the operator)
Z axis = vertical axis (+Z upwards; -Z downwards)
-With gantry machines:
X axis = transversal axis (+X to right; -X to the left)
Y axis = longitudinal axis (+Y towards the operator; -Y away from the operator)
Z axis = vertical axis (+Z upwards; -Z downwards)
6.1.3 Reference point and home position
The reference point of the machine (machine zero)
and the home position are specified by default as the top (Z)
left (X) rear (Y) corner by default.
The reference point is defined by way of hardware limit
switches; the home position is reported to the control system by
way of an electromagnetic switching contact.
The signalling magnet is fixed on the panelling; the reading
contact on the Z axis recognises the position by proximity when
it detects the magnet.
6.1.4 Clamping the workpiece
When setting up the machine, use only suitable, safe
clamping tools (see "Accessories").
Always ensure that the workpieces are clamped securely.

isel Gantry and Flat-Bed Machines
Page 11
6.1.5 Gantry machines
With gantry machines, the machine
table (Y axis) bears the clamping plate for the
workpiece and moves in the positive
Y direction with reference to the tool tip when
performing a movement towards
the operator.
6.1.6 Flat-bed machines
With flat-bed machines, the workpiece
clamping face is fixed on the machine frame.
Y movements of the tool in the
positive direction (+Y) are performed
away from the operator.
D The axis direction always refers to the tool tip so that the
coordinate system provides a right-handed system (right-hand rule).
Tool tip
Tool tip

isel Gantry and Flat-Bed Machines
Page 12
6.2 Cover lock
-Generally, the machine must stand in its home position (reference point) - as when
delivered - for the cover to be opened, unless the machine is in the test mode or you
have disabled the safety function using the triangular key.
-The machining spindle can only rotate with the cover closed.
-In special situations (if the switch is defective or in case of power failure, etc.), you
can open the cover lock manually using the triangular key.
1. Turn off the machine.
2. Turn the triangular key a half turn in the anti-clockwise
direction without applying any particular force and open
the cover.
Under no circumstances must the machine be started in
this condition!
The motors of the machine tools are not powered
in this condition.
3. Turn the triangular key back in the clockwise direction.

isel Gantry and Flat-Bed Machines
Page 13
6.3 Operator panel
6.3.1 Front side operator panel
The machine is operated using the operator controls on the operator panel, as well as by way
of the keyboard and mouse. They help you to set up and operate the machine according to
your requirements.
1Status LEDs of the PC
2 EMERGENCY STOP button
... turns off the drive control.
Unlocked by turning
CW.
3 Fault indicator
... signals a fault
in the drive control. The
motor output stages are not
powered.
4 Power button
... turns on the power electronics.
You can only turn on the operating
voltage of the output stages if the
EMERGENCY STOP button is
unlocked and the cover
(if installed) is closed.
5 Start button
... starts the user program
or resumes a stopped motion. The machine motion is continued from the exact point at
which it was interrupted by pressing the Stop button, unless the machining
was has been ended via the software.

isel Gantry and Flat-Bed Machines
Page 14
...Front side operator panel, cont'd
6Stop button
... immediately halts the program currently running immediately and stops at the
current (program) point. The machine tool remains turned on, and the cover (if
installed) remains locked.
7 Cover button
... deactivates the safety lock when actuated, thus allowing the cover to be opened
provided that all relevant requirements for the SC module are fulfilled. This button is
only operative when the button is lit.
8 Ack button
To traverse the axes in the TEST mode, the "Acknowledgement" button (enable
button)
... must be held down in the TEST mode when the cover is open. If you release the
button with the cover open, the SC module will turn off the drive control (power
section).
9 Keyswitch
Use the keyswitch to switch between the AUTO and TEST modes.
AUTO = machining mode (it is possible to turn on the machining spindle)
TEST = test mode (it is not possible to turn on the machining spindle)
In the TEST mode, you can open the cover at any time.
Switching AUTO ▬▬► TEST while machining a workpiece decelerates the
machining spindle. After switching back to the AUTO mode, the machining
spindle restarts. This may cause damage to the machining spindle or to the
workpiece if the mode change is not performed while the axes of motion are
stopped.
10 USB ports
The USB port is the interface via which the data exchange between user and
PC takes place. You can use the USB ports to transfer programs or drawings created
on another computer to be able to machine a workpiece. To be able to execute the user
program ProNC, the enable dongle (Wibu) must be connected to a USB hub.
6.3.2 Side operator controls
After you have turned on the main switch on the control
cubicle, you can start the PC. To this end, actuate the
button which is located on the side of the operator
panel.
The operator controls for the monitor are situated above
the button. Here you can make colour and contrast
settings using a sharp-pointed object (ball-point pen or
the like).

isel Gantry and Flat-Bed Machines
Page 15
6.4 Starting the program
You can choose between the user programs REMOTE and ProNC.
The software included in the scope of supply is included on the appropriate set-up CD
together with manuals in the PDF format.
For further information on how to install REMOTE, please refer to the REMOTE Instruction
Manual, Section 2.8.3.1 "Configuring".
For further information on how to install ProNC, please refer to the ProNC Instruction
Manual, Section 3.4.4 "Configuration dialog".
For further information regarding the software, please refer to the appropriate manuals
or to the readme files on the set-up CD.
Alternatively, you can also start the set-up wizard.
It will guide you through the set-up.

isel Gantry and Flat-Bed Machines
Page 16
6.5 Operating modes
-Auto
In the AUTO mode, you can run a selected (i.e. open) user program*, thus machining
your workpieces. The cover (where installed) is locked during machining. You will
only be able to open the cover if all axes of the machine have reached their HOME
position and the machine tool, in particular, the milling spindle motor, for example, is
turned off.
To open the cover, press the COVER key. The cover is relocked automatically
after closing.
* ISO / PAL / NCP or CNC files
-Test
For testing and checking purposes, you can run the (selected) user program with the
cover open if you turn the key in the keyswitch clockwise (test mode). The program is
now only continued until the "Ack" button (enable button) is released.
The Test mode has no influence on the feedrate / rapid traverse rate of the axes; the
current velocity is not changed. Releasing the "Ack" button (with the cover still open)
will turn off the power output stages. In the Test mode, the machining spindle (e.g.
milling spindle motor) is disabled by the SC module.
Injury hazard!
This key must only be used by qualified and authorised personnel,
since no protection from moving machine parts is provided in the Test
mode if the cover is open.