ISHIDA Omni-4000ST User manual

Automatic Weigh/Wrap Labeling Machine
Omni-4000ST
User’s Manual
IMPORTANT
•Read this manual thoroughly, and do not perform
installation, operation, maintenance, or inspection
unless you fully understand all of the contents.
•Keep this manual in a safe place where you can
refer to it easily while installing, operating, and
carrying out maintenance or inspections.
Omni-4000ST User’s Manual

ISHIDA Co., Ltd., 2006
All rights are reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise,
without prior written permission of ISHIDA. No patent liability is assumed with respect to the use of the
information contained herein. Moreover, because ISHIDA is constantly striving to improve its high-quality
products, the information contained in this manual is subject to change without notice. Every precaution has
been taken in the preparation of this manual. Nevertheless, ISHIDA assumes no responsibility for errors or
omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.
Omni-4000ST User’s Manual

Important Notice
Thank you for purchasing the ISHIDA Omni-4000ST.
This manual explains the procedures to install, operate, and maintain the machine.
Those who handle the machine must be aware of the hazards involved. These dangers may not be
obvious, so it is imperative to follow the instructions detailed in this manual when installing, operating,
and maintaining the machine. Therefore, we recommend that you thoroughly read and understand this
manual before installing, operating, or maintaining the machine, and keep this manual in a safe place
where you can refer to it whenever necessary.
Safety countermeasures should be carefully considered and implemented before performing any
installation, operation, or maintenance procedure not specifically described in this manual or indicated
on the machine itself.
ISHIDA is not liable for any damage, loss or injury that results from incorrect operation, insufficient
caution, unauthorized modifications to the machine, or failure to follow the instructions contained in this
manual.
Change in Specifications
Machine specifications and accessories may be changed at any time due to improvements or other
reasons. Consult with your ISHIDA representative at any time to confirm the actual specifications of the
purchased machine.
Errors and Omissions
The information in this manual has been carefully checked and is believed to be accurate. However,
please understand that the descriptions in this manual may not agree with the actual machine due to
machine improvements. The information is subject to change without prior notice in the future. ISHIDA
assumes no responsibility for clerical, typographical or proofreading errors, or omissions.
Limitations of Liability
ISHIDA assumes no responsibility for special, indirect, or consequential damages, loss of profits or
commercial loss in any way connected with the machine, whether such claim is based on contract,
warranty, negligence, or strict liability.
SHIDA shall assume responsibility for problems with the machine or the system based on an individual
maintenance contract. However, ISHIDA shall not be responsible for secondary problems.
ISHIDA assumes no responsibility for the user's programming of this machine, or any consequence
thereof.
In no event shall ISHIDA be responsible for warranty, repair, or other claims regarding the machine
unless ISHIDA’s analysis confirms that the machines were properly handled, stored, installed, and
maintained and not subject to contamination, abuse, misuse, or inappropriate modification or repair.
Omni-4000ST User’s Manual page i

Precaution Symbols
This machine is manufactured for use according to proper procedures by a qualified operator and only
for the purposes described in this manual.
Warning symbols in this manual are divided into three categories, depending on the level of danger, or
seriousness of potential injury. The definition of each of these warnings and precautions is shown below.
Failure to heed these warnings or precautions may result in bodily injury or damage to the machine.
Indicates information that, if not heeded, is likely to result in loss of life or serious
injury.
Indicates information that, if not heeded, could possibly result in loss of life or
serious injury.
Indicates information that, if not heeded, could result in relatively serious or minor
injury, damage to the machine, or faulty operation.
Precaution Stickers
Warning stickers are affixed to the machine to warn operators of possible dangers.
Keep these stickers clean at all times.
Take precautions to ensure that they do not become unreadable or peel off.
This sticker indicates that the main power should
be disconnected when performing any type of
internal maintenance or service on the machine.
This sticker indicates that hands should be kept
away from hot surfaces.
This sticker indicates that there is a danger
hands may get caught when the lift comes down,
even after the emergency switch has been
pressed.
This sticker is placed on parts where there is a
danger of the operator being cut by a cutting
mechanism such as the cutter. Always press the
emergency stop button before starting work near
any cutting mechanism.
This sticker indicates that the maximum load at
full extension should not exceed 10 lbs. on the
in-feed conveyer cover.
This sticker indicates that there is a danger of
electric shock on the power supply unit cover.
page ii Omni-4000ST User’s Manual

Handling Precautions
 DO NOT PUT HANDS IN THE WEIGHING, INFEEDING,
OR WRAPPING AREAS.
When you need to put your hand inside to take something
out of the wrapping area, always press the Emergency
Stop Button first. Otherwise, your hand may be caught in
the machine.
 KEEP HANDS AWAY FROM THE FILM CUTTER.
When you need to change the film or do anything near the
film cutter, ensure to press the Emergency Stop Button
first. Otherwise, the film cutter may come out and cut your
hand.
 KEEP HANDS AWAY FROM THE FILM ROLLERS.
When you need to change the film or do anything near the
film rollers, ensure to press the Emergency Stop Button
first. Otherwise, your hand may get caught in the film
roller.
 DO NOT TOUCH, OR ALLOW CLOTHING TO TOUCH
THE HEATER CONVEYER.
The heater conveyer will remain hot for some time even
after the power is switched OFF, and can cause burns if
touched.
Omni-4000ST User’s Manual page iii

Installation Precautions
Avoid the following places when installing the machine:
•
•
•
•
•
•
•
•
Places subject to high
temperatures or high
humidity
Places exposed to direct
sunlight
Places where water or other
liquids are easily spilled on
the machine
Places subject to excessive
vibration or unstable
foundations
Places exposed to direct cold
air from air conditioners or
refrigerators
Places where the floor or
foundation is unstable
Places subject to a lot of dust
or dirt
Places with large voltage
fluctuations
Power Supply Precautions
Heed the following precautions about power supply:
•
•
•
Use a power supply with rated voltage ground.
Prepare a dedicated power source.
A power supply that generates voltage variation may cause a
malfunction.
Do not stand on the power cord, and do not place anything
heavy on the cord.
Doing so may damage the cord, resulting in accident or trouble.
page iv Omni-4000ST User’s Manual

Level Adjustment Precautions
• Always ensure that the machine is level.
If the level is not centered, weighing will not be accurate and wrapping will not be performed well.
Adjust the level adjusting feet until the bubble inside the level indicator is centered.
Omni-4000ST User’s Manual page v

Installation Space Precautions
Allow ample space on either side of the machine and behind the machine to ensure easy access for
maintenance.
page vi Omni-4000ST User’s Manual

CONTENTS
CHAPTER 1 BEFORE USING THIS MACHINE
1.1 NAME OF EACH PART........................................................ 1-2
1.2 STROKE KEYS.................................................................... 1-3
1.3 LABELS, TRAYS, AND FILM ............................................... 1-4
1.4 OPERATION START / END ................................................. 1-6
1.5 EMERGENCY STOP ON/OFF............................................. 1-7
1.6 FILM ROLL LOADING.......................................................... 1-8
1.7 FILM THEADING.................................................................. 1-9
1.8 LABEL SETTING................................................................ 1-12
1.9 DAILY MAINTENANCE ...................................................... 1-16
CHAPTER 2 NORMAL MODE
2.1 SCREENS IN NORMAL MODE ........................................... 2-2
2.2 PLU CALL UP ...................................................................... 2-4
2.3 WEIGHING / WRAPPING / LABELING................................ 2-8
2.4 WRAPPING ONLY ............................................................... 2-9
2.5 LABELING ONLY ............................................................... 2-10
2.6 TENTAIVE UNIT PRICE CHANGE .................................... 2-11
2.7 TENTATIVE CHANGE TO FIXED PRICE .......................... 2-12
2.8 TRAY CHANGE.................................................................. 2-13
2.9 MARKDOWN PRICE ......................................................... 2-14
2.10 MANUAL LABELING.......................................................... 2-16
2.11 DATE AND TIME CHANGE................................................ 2-18
2.12 CHECKING PRINT ITEMS FOR LABELING ..................... 2-21
2.13 MEMO PRESET BUTTON ................................................. 2-22
2.14 FUNCTION KEYS .............................................................. 2-26
CHAPTER 3 TOTAL MODE
3.1 TOTAL MENU....................................................................... 3-2
3.2 DAILY / ACCUMULATED TOTAL ......................................... 3-3
3.3 HOURLY + TRAY TOTALS................................................... 3-9
3.4 TOTAL CLEAR ................................................................... 3-15
Omni-4000ST User’s Manual page vii

CHAPTER 4 PROGRAMMING MODE
4.1 PROGRAMMING MODE...................................................... 4-2
4.2 PLU FILE REGISTRATION .................................................. 4-3
4.3 PLU NAME REGISTRATION ............................................. 4-15
4.4 EXTRA MESSAGE REGISTRATION ................................. 4-17
4.5 POP MESSAGE REGISTRATION ..................................... 4-19
4.6 COUPON MESSAGE REGISTRATION ............................. 4-21
4.7 STORE NAME/ADDRESS REGISTRATION ..................... 4-23
4.8 TRAY MESSAGE REGISTRATION.................................... 4-26
4.9 DEPARTMENT NAME REGISTRATION............................ 4-32
4.10 CATEGORY PRESET REGISTRATION ............................ 4-34
4.11 PLU PRESET REGISTRATION ......................................... 4-36
4.12 TEXT EDITING................................................................... 4-37
CHAPTER 5 SETUP MODE
5.1 STARTING PROCEDURE ................................................... 5-2
5.2 SETUP MENU...................................................................... 5-3
5.3 EXPIRY DATE SETTING ..................................................... 5-4
5.4 PASSWORD SETTING ........................................................ 5-6
5.5 WORD-WRAP WIDTH SETTING......................................... 5-7
5.6 REFERENCE DATA SETUP ................................................ 5-8
5.7 TOTAL ADD SETTING ....................................................... 5-11
page viii Omni-4000ST User’s Manual

Chapter 1 BEFORE USING THIS MACHINE
BEFORE USING
THIS MACHINE
CONTENTS
1.1 NAME OF EACH PART ................................................ 1-2
1.2 STROKE KEYS ............................................................. 1-3
1.3 LABELS, TRAYS, AND FILM ....................................... 1-4
1.4 OPERATION START / END .......................................... 1-6
1.5 EMERGENCY STOP ON/OFF ...................................... 1-7
1.6 FILM ROLL LOADING .................................................. 1-8
1.7 FILM THEADING........................................................... 1-9
1.8 LABEL SETTING ........................................................ 1-12
1.9 DAILY MAINTENANCE............................................... 1-16
Omni-4000ST User’s Manual page 1-1
1

Chapter 1 BEFORE USING THIS MACHINE
1.1 NAME OF EACH PART

page 1-2 Omni-4000ST User’s Manual

Chapter 1 BEFORE USING THIS MACHINE
1.2 STROKE KEYS
Omni-4000ST User’s Manual page 1-3

Chapter 1 BEFORE USING THIS MACHINE
1.3 LABELS, TRAYS, AND FILM
1.3.1 LABELS
Use the designated labels for this machine.
•Label roll diameter:
φ 230mm or less
•Label width: 35-80mm
•Label length: 27-60mm
When wrong-sized labels or those other than the designated labels are used, the labels may
not be printed, not be fed correctly, or not be sucked by the applicator.
1.3.2 TRAYS
Use the designated trays for this machine.
Usable tray size
•Width: 95-360mm •Length: 80-250mm •Height: 10-50mm
Some trays might not be packed depending on the shape, material and weight even though
the tray sizes are within the acceptable ranges.
Unusable trays
Following trays cannot be used.
zFragile trays zDeformed trays
z
zRound or hollow-bottomed trays
zTrays made of transparent
materials
zDark blue trays zTrays other than square and
rectangular trays
page 1-4 Omni-4000ST User’s Manual

Chapter 1 BEFORE USING THIS MACHINE
Filling the trays
Appearance of a packed tray changes greatly depending on the filling.
Avoid filling the trays as shown below to maintain a consistent wrapping appearance.
zContents not fit in the tray zLopsided contents zOverfilled tray
1.3.3 FILM TYPE
Use the film designated by ISHIDA, as packing may not be performed if other films are used.
Contact your ISHIDA service representative for further details regarding usable films.
Omni-4000ST User’s Manual page 1-5

Chapter 1 BEFORE USING THIS MACHINE
1.4 OPERATION START / END
1.4.1 OPERATION START
1. Confirm that nothing remains on
the Weigh Platter or in the
wrapping area and turn ON the
Main Power Switch.
2. After a while, the return operation
confirmation screen is displayed.
Press the [Return] button on the
screen.
Movable units such as the
Applicator, Conveyers, Lifts start
moving to return to their original
positions.
The Fan and the
Applicator Arm will start
moving as soon as the
Main Power Switch is
turned ON.
Do not put your hand
inside the machine
while the Main Power
Switch is turned ON.
.
The Heater Conveyer
gets very hot and may
cause burns. Ensure to
keep your hand away
from the conveyer.
Do not put your hand
inside the machine
while performing the
return operation. 3. The initial screen is displayed.
1.4.2 OPERATION END
Do not touch the
Heater Conveyer, as it
remains very hot even
after the Main Power
Switch is turned OFF.
1.Confirm that nothing remains on
the Weigh Platter or in the
wrapping area and turn OFF the
Main Power Switch.
page 1-6 Omni-4000ST User’s Manual

Chapter 1 BEFORE USING THIS MACHINE
1.5 EMERGENCY STOP ON/OFF
1.5.1 EMERGENCY STOP ON
1.Press the Emergency Stop
button.
1.5.2 EMERGENCY STOP OFF
1. Turn the Emergency Stop button
clockwise to release.
Omni-4000ST User’s Manual page 1-7

Chapter 1 BEFORE USING THIS MACHINE
1.6 FILM ROLL LOADING
1. Before starting the film roll
setting, press the Emergency
Stop button.
2.Open the Film Replacement Door.
. 3.Make sure that the lever is parallel
with the film core and insert the
film roll around the holder until the
roll clicks.
With pushing the end of the film
core, align the near end with the
film on the film position decal.
Lever
Film core
4. Turn the lever vertical to the film
core to secure the film roll position. Lever
Film core
5.Close the Film Replacement Door.
page 1-8 Omni-4000ST User’s Manual

Chapter 1 BEFORE USING THIS MACHINE
1.7 FILM THEADING
1. Before starting to set the film,
press the Emergency Stop
button.
2. Open the Side Cover, and use
the handle to lift up the Film Set
Roller until it locks into position.
3. Open the Side Door.
4. Evenly cut the top edge of the
film, and pull it up.
Omni-4000ST User’s Manual page 1-9

Chapter 1 BEFORE USING THIS MACHINE
5. Confirm that the film edge is
exactly aligned with the line
appearing on the roll set position
decal.
6. Stick the film on both Film Feed
Belts.
7. Use the handle to slightly lift up to
release the lock condition and
lower the Film Set Roller.
Lower the Side Cover.
8. Close the side door.
page 1-10 Omni-4000ST User’s Manual