IST ISTpure SR30-30V User manual
2022-06-17
INSTALLATION GUIDE
INNOVATION AND LEADING TECHNOLOGY
SOLVENT RECYCLERS
SR30-30V & SR60-60V
2
SR30-60 & SR30V-60V Installation guide
BEYOND THE SURFACE
TABLE OF CONTENTS
Page
GENERAL SAFETY......................................................................................................................3
TOOLS REQUIRED FOR INSTALLATION OF VACUUM................................................................4
OPTION VACCUM : LIST OF PARTS INCLUDED IN THE KIT .......................................................7
OPTION VACCUM : PARTS TO ASSEMBLE.................................................................................8
OPTION VACCUM : INSTALLATION OF SOLENOID VALVE ........................................................9
OPTION VACCUM : INSTALLATION OF SOLENOID VALVE CONT’D...................................... 10
OPTION VACCUM : INSTALLATION OF SOLENOID VALVE END............................................ 11
OPTION VACCUM : INSTALLATION FOR VACUUM GENERATOR............................................. 12
OPERATION STEPS FOR THE SOLVENT RECYCLER ................................................................. 12
OPERATION STEPS FOR THE SOLVENT RECYCLER CONT’D................................................. 13
SECTION 8 TROUBLESHOOTING .......................................................................................... 14
SECTION 9 RECYCLER MAINTENANCE................................................................................. 14
SECTION 9 RECYCLER MAINTENANCE CONT’D ................................................................ 15
GENERAL ARRANGEMENT .................................................................................................. 16, 17
3
SR30-60 & SR30V-60V Installation guide
GENERAL SAFETY
Before operating the ISTpure Solvent Recycler, read this Instruction Manual completely. ISTpure products are
engineered and manufactured to the highest performance standards and have been subjected to detail testing
before shipment from the factory.
2 3 4
5 6 7 8
1
1. Presence of flammable vapors and solvents
2. No smoking or metal grinding nearby
3. Keep away from open flames
4. Wear breathing mask
5. Observe warnings at all times.
6. Read the Instruction Manual carefully.
7. Wear solvent-proof rubber gloves.
8. Wear protective eyewear before use.
DANGER AND WARNING LABELS
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SR30-60 & SR30V-60V Installation guide
TOOLS REQUIRED FOR INSTALLATION OF VACUUM
Hex 5/16 Screw Driver
Flat 1/8’’ screw driver
Flat Screw Driver or Snips for removal of Staples
Teon Tape
Adjustable Wrench
5
SR30-60 & SR30V-60V Installation guide
BEYOND THE SURFACE
TOOLS REQUIRED
Phillips Screw Driver for all Screws on The Unit Flat Screw
Driver or Snips for Removal of Staples Robertson Square
Screw Driver for Pallet Screws Teon
Tape Adjustable Wrench.
PARTS REQUIRED
•Hose and Fittings for connection to Regulator
•Disconnect per classication area (See General
Arrangement Drawings)
-220 Volt 1 Phase Power
-5 - 6 Ft from units at least
-18” above the ground
UNPACKAGING THE UNIT
Step 1 : Carefully inspect the shipping carton for any signs
of transport damage.
Step 2 : Begin by removing the staples attaching the box to
the skid (A Flat Screw Driver or Snips will do the job).
Step 3 : Carefully remove your solvent recycler from the
shipping carton. Remove the four screws from the bottom of
the solvent recycler screwed to the palette.
Step 4 : Remove the unit from the palette and place it in the
general area for installation.
Option vacuum : unpack the unit and assemble it on its
support with the provided bolts.
You are ready to begin with the installation of the
solvent recycler.
UNPACKING UNITS
Vacuums
6
SR30-60 & SR30V-60V Installation guide
BEYOND THE SURFACE
ELECTRICAL CONNECTION
Step 5 : Now we are ready to have the electrician wire the solvent
recycler for model SR30 connect to 220 volts / 1 phase power to
the electrical junction box 1 that is provided in the back of the
unit. The 7.5 gallons recycler requires 15 Amp service.
for model SR60 connect to 220 volts / 1 phase power to the
electrical junction box that is provided in the back of the unit.
The 15 gallons recycler requires 30 Amp service.
Then connect a ground wire 2to the back of the unit ans use
the ground wire with a clip to ground the 55 gallons drum.
For units that come with the optional used solvent ll pump you
will need to connect with an ½ air line to the pump and suggest
to put a lter regulator before the air inlet of the pump and then
adjust the air pressure on the regulator to 80 PSI.
Note : Please Review the “General Arrangement”
Drawing
.
MAKE SURE ALL CODE REQUIREMENTS
ARE FOLLOWED
.
You are now ready to
follow the Start-up Process.
Please follow the ISTpure Start-up
2
1
SR30 & 60 INSTALLATION
7
SR30-60 & SR30V-60V Installation guide
BEYOND THE SURFACE
OPTION VACCUM : LIST OF PARTS INCLUDED IN THE KIT
2
1
8
5
9
3
# STOCK DESCRIPTION QUANTITY
1324562 FILTER & REGULATOR 1
2911021 AIR GAUGE: 0 – 160 psi 1
3632202 CLOSE NIPPLE ¼’’ 1
5324560 90° PUSH IN FITTING 2
6324003 SOLENOID VALVE 1
7A 324503 BRASS BULK HEAD FITTING 1/4’’T x 1/4’’ FTP 1
7B 324502 BRASS BULK HEAD FITTING UNION 1/4’’ 1
8323135 ALUMINUM ½’’ CLOSE NIPPLE 1
9324571 POLYURETHANE BLUE TUBING 5’
6
7A
7B
8
SR30-60 & SR30V-60V Installation guide
BEYOND THE SURFACE
OPTION VACCUM : PARTS TO ASSEMBLE
2
1
7A
7B
3
6
1. Air regulator assembly : put Teon tape where required. Remove plug on the regulator 1and screw gauge
2 on. Then put close nipple ¼’’ 3on regulator with bulkhead push in tting 7A
2. Install close nipple 8on solenoid valve 6.
3. Plug the nylon white hose‘‘to vacuum’’ to the bulkhead push in tting 7B
8
Head recycler panel
To
vacuum
Customer
air inlet
Air
inlet
9
SR30-60 & SR30V-60V Installation guide
BEYOND THE SURFACE
OPTION VACCUM : INSTALLATION OF SOLENOID VALVE
A
B
C
D
1. Remove screws for top cover A.
2. Open top cover.
3. Open cover Bfrom ex proof box.
4. Remove the ½ plug Con the box.
5. Install the solenoid valve D
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SR30-60 & SR30V-60V Installation guide
BEYOND THE SURFACE
E
OPTION VACCUM : INSTALLATION OF SOLENOID VALVE CONT’D
G
F
G
H
6. Install the 2 push in ttings
E
on the solenoid valve.
Then install the 2 bulk head F
and
G
ttings. Note : the one with
the regulator ( G
)
is on the left side.
7. Install blue hose G
from the bulk head of the pressure regulator
to the air inlet of the solenoid valve then install the other hose
between the outlet of the solenoid and the signal out to the
vacuum tank.
8. Install the 2 red wires H
from the solenoid valve on the relay as
shown.
11
SR30-60 & SR30V-60V Installation guide
BEYOND THE SURFACE
OPTION VACCUM : INSTALLATION OF SOLENOID VALVE END
9. Install the 2 push in ttings
E
on the solenoid
valve.
Close the cover I
from the explosion proof box
10. put back the top cover and put back the 4 screws
J
with lock.
I
J
12
SR30-60 & SR30V-60V Installation guide
BEYOND THE SURFACE
1. Connect the blue tube A
between air outlet and vacuum generator on vacuum tank.
2. Then connect the clear nylon tube B
coming from the recycler to the top of the vacuum tank.
3. Remove the plug with hole on the brass elbow and replace by the new plug C
and connect
the clear
nylon tube B
OPTION VACCUM : INSTALLATION FOR VACUUM GENERATOR
OPERATION STEPS FOR THE SOLVENT RECYCLER
1. Before lling the recycler, place a new recycler bag A
in
the tank. Make sure the ring is rmly in the groove of the
tank and fold the excess bag material down over the ring.
2. Empty contents of Gun Washer ‘‘Used Solvent’’ container
into Recycler 1’’ inch below Recycler Bag Ring.
3. Pour Paint waste into Recycler make sure to stir waste
paint in Recycler bag to dilute the concentration.
A
B
B
C
Read the Instruction Manual to become familiar with all aspects of
the equipment.
Add no more than 128 oz. of paint waste for a 7.5 gal unit and 240 oz. for the 15 gal unit.
A
recycler bag ring
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SR30-60 & SR30V-60V Installation guide
BEYOND THE SURFACE
4. The system will initially be set a 330 ºF for 4 hours. Adjustments (see Operators Manual) to the time may be
required depending on the types of solvents, type of waste, the waste levels and the desired consistency of
the Waste material.
5. Assure there is an empty 5 or 55 Gallon metal container with the clear tube coming from the Condenser.
6. Push the Red button. The cycle is now initiated. The system
display will show Set Time, Set Temperature, & Elapsed Time.
7. We recommend not opening the unit until it shows 200ºF
or 1 – 2 Hours (depends on Temperature, Time settings &
the amount of waste) after the cycle has completed. This
allows the unit to cool down.
8. The resulting ‘‘Still Bottom’’ will range in consistency from
slurry to a marshmallow. All of this is again dependant on
the types of solvents, type of paint, the painter’s waste
levels, and Recycler settings (Time & Temperature).
9. Dispose of the‘‘Still Bottom’’ in an approved Hazardous
Waste container and assure proper labeling.
OPERATION STEPS FOR THE SOLVENT RECYCLER CONT’D
Make sure the ground strap is attached.
Larger amounts of paint will reduce the capabilities of the unit. This is
due to the large heat sink created by the access solid material.
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SR30-60 & SR30V-60V Installation guide
BEYOND THE SURFACE
SECTION 8 TROUBLESHOOTING
SECTION 9 RECYCLER MAINTENANCE
Each use
Replace Recycler Bag. Use only ISTpure Recycler Bags to assure performance (300006 for 7.5
Gallon),(300008 for 15 gallons)
Remove any contaminants from the bottom of the boiler.
Each day
Wipe-down the unit with solvent. The paint and decals are solvent resistant.
Remove any contaminants from the bottom of the Boiler .
1. Error Code“L Hi” – Liquid Temperature from
condenser is to hot coming out. See “Instruction
Manual”
2. Error Code “O Hi” – Oil Temperature is to hot.
See ‘‘Instruction Manual”
3. Weak Solvent – This is from the Spray Gun Cleaning process causing evaporation of“Acetone”. Add“Acetone”
– typical solvent used in Gun Cleaning formulations that starts to evaporate at 80ºF and Boils at 130ºF
15
SR30-60 & SR30V-60V Installation guide
BEYOND THE SURFACE
SECTION 9 RECYCLER MAINTENANCE CONT’D
Semi-Annually
Blow o condenser (externally) to move dust and
dirt
Replace IST Protect lm.
Maintenance Coating (ECP 330104)
Review Ground Clamp (323078)
Annually
Replace Seal (304018 for 7.5 and 15 Gallon)
Blow out Condenser (internally)
Change Oil (330067)
Review & Replace any illegible or damaged Decals
Complete Electrical Diagnostic
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SR30-60 & SR30V-60V Installation guide
BEYOND THE SURFACE
GENERAL ARRANGEMENT
INFORMATION CODES
Electrical Requirements
Air Requirements
Recycler Bags
Amp Draw listed for entire unit — including motor and heating element
ISTpure offers a complete line of spray gun cleaners and solvents
recyclers that conform to the requirements of :
• NFPA-33 Standard for spray application using ammable and
combustible materials.
• NFPA-30 ammable and combustible liquid code
• IFC : International Fire Code
The recycler has been certied and listed :
• UL 2208 standard for solvent distillation unit
The recycler has been
reviewed
and approved by :
• QPS for U.S. & Canada requirements report #LR1558
Conformity of all these requirements is dependent upon the manner
in which the equipment is installed. The contractor will make cetain
that all of the electrical wiring and conduit, piping, gas supply, roof
penetrations, automatic re protection systems, and the location of
the equipment within the building also conforms to the cited codes
and the other references.
MODEL
Full load Amp Draw Location
Non-classied
are
a
In mix room/
classied area
220V 480V 600V
SR 30
11.7 — —
•
General purpose
disconnect
•
Min. 5 ft away
from unit
•
Min 18’’ off the
oor
Explosion proof
disconnect
required
SR 60
23.4 — —
SR 120
— 14.5 11.3
SR 180
— 20.8 15.0
SR 240
—
24.8 19.5
ITEM Air Line
Specications cfm Notes
SR30V-60V
3/8’’ @ 100 psi 5
Factory set at
85-90 psi
SR120V-180V
½’’ @ 100 psi 10
SR120V-180V
½’’ @ 100 psi 10
SR 240
½’’ @
100 psi 10
MODEL Part number
SR 30
300006
SR 60
300019
SR 120
300008
SR 180
300009
SR 240
300010
346 Allée du Golf, St-Eustache (Qc)
Tel.: 1 877 629-8202 / 450 963-4400 Fax : 450 963-5122
EXCLUSIVE RIGHTS
This drawing is the exclusive property of ISTpure and informations
contained herein can be used only when specifically authorized by ISTpure.
Possession of this drawing does not authorize use nor transmission to any
other organisation.
DATA & SPECIFICATIONS
Thermal Heat Transfer Oil
Model Oil Capacity Parts Number
SR30
TO
SR240
Please refer to your product
identication plate for
required oil volume.
Standard High Temp. Volume
330066 330166 1 gal / 4 L
330067 330167 2.5 gal / 9.5L
330068 330168 5 gal / 19 L
330069 330169 55 gal / 208 L
GENERAL ARRANGEMENT
GENERAL ARRANGEMENT
GENERAL ARRANGEMENT
Classifi cation zones as per :
A ) NFPA 33 standard for spray application using fl ammmable and combustible materials, sections 4.3.5
B) International fi re code, chapter 34 fl ammable and combustible liquids 3403.1.1
Zone requirements apply to both gun cleaners and recyclers together and stand alone.
EXCLUSIVE RIGHTS
This drawing is the exclusive property of ISTpure and informations
contained herein can be used only when specifi cally authorized
by ISTpure. Possession of this drawing does not authorize use nor
transmission to any other organisation.
INTERMEDIATE MIX ROOM
THREE SIDES MIX ROOM FREE STANDING MIX ROOM
ENTIRE SYSTEM OUTSIDE
MIX ROOM
ENTIRE SYSTEM INSIDE
MIX ROOM
LEGEND
Class 1 - Div 1
Class 1 - Div 2
Class 1 - Div 2
18’’ Height only
Recycler
Recycler Recycler
Wall of
building
or room
Recycler
Spray Booth
Spray Booth
Mixing Room
Recycler
346 Allée du Golf, St-Eustache (Qc) J7R 0M8 Canada
Tel 1 800 361-1185 • 450 963 -4400 Fax 450 963-5122
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