ISTpure SR240-240V User manual

2023-10-16
INSTRUCTION MANUAL
INNOVATION AND LEADING TECHNOLOGY
SOLVENT RECYCLER
SR240-240V
Safety standards :
Manufactured according to
directive 98/37/CE – 7323EEC
– 89/336/EEC – 94/9/CE
Warranty
Safety
Operation
Service Parts
Accessory Information
Registration Form

INNOVATION AND LEADING TECHNOLOGY
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SR240 - Instruction Manual & Parts
TABLE OF CONTENTS Page
LIMITED WARRANTY.............................................................................................................................................................................................................
SOLVENT RECYCLER SPECIFICATIONS ..............................................................................................................................................................
SAFETY AND WARNINGS..........................................................................................................................................................................................
SAFETY RULES (CONT’D)...........................................................................................................................................................................................
DISTILLATION OPERATING PRINCIPLE.............................................................................................................................................................
GOALS ...............................................................................................................................................................................................................................................
WARNINGS....................................................................................................................................................................................................................................
ENVIRONMENTAL PROTECTION - INSTALLATION.................................................................................................................................. 
ELECTRICAL CONNECTIONS....................................................................................................................................................................................... 
INSTALLATION DRAWINGS AS PER NFPA ................................................................................................................................................... 
KEYBOARD OPERATIONS ..............................................................................................................................................................................to
STARTING PROCEDURES................................................................................................................................................................................to
TEMPERATURE AND CYCLE TIME SELECTION..........................................................................................................................................
SELECTING TEMPERATURE AND DURATION OF THE CYCLE........................................................................................... 
OPTION AUTO-FILL : STARTING PROCEDURES..............................................................................................................................
FLAMMABLE SOLVENTS - NON - FLAMMABLE CHLORINATED SOLVENTS.......................................................
THERMIC OIL CHANGING PROCEDURES.......................................................................................................................................................
KEYBOARD ERROR CODES - TROUBLESHOOTING..............................................................................................................to
SCHEMATIC OF UNIT - FRONT VIEW ............................................................................................................................................................... 
SCHEMATIC OF UNIT - SIDE VIEW.......................................................................................................................................................................
SCHEMATIC OF UNIT - OIL CHAMBER ........................................................................................................................................................... 
SCHEMATIC OF UNIT - REAR VIEW................................................................................................................................................................... 
SCHEMATIC OF UNIT - CONTROL BOARD....................................................................................................................................................
SCHEMATIC OF UNIT - POWER SUPPLY KIT............................................................................................................................................
OPTIONAL CRANE LIFTING DEVICE ...................................................................................................................................................................
........................................................
OPTIONAL EQUIPMENT SECTION - OPTION OIL COOLING...........................................................................................to
.............................................................................. 

INNOVATION AND LEADING TECHNOLOGY
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SR240 - Instruction Manual & Parts
TABLE OF CONTENTS Page
DOUBLE DIAPHRAGM PUMP MODEL A050 M 12.7 mm
................................................................................................................................................................... 
 ............................................................ 
PRINCIPLES OF OPERATION ....................................................................................................................................................
.............................................................................................. 
INSTALLATION ....................................................................................................................................................................................
TROUBLESHOOTING........................................................................................................................................................................
MAINTENANCE ....................................................................................................................................................................................
REPAIR AND ASSEMBLY : PUMP WET END REMOVAL....................................................................................
REPAIR AND ASSEMBLY : AIR VALVE .......................................................................................................................
REPAIR AND ASSEMBLY : PILOT VALVE ................................................................................................................ 
EXPLODED VIEW .............................................................................................................................................................................. 
ÀPARTS LIST ............................................................................................................................................................................... 
WETTED ELASTOMERS.................................................................................................................................................................
WARRANTY AND REGISTRATION ..........................................................................................................................................
---------------------------------
...........................................................................................................................................................
 .....................................................................................................................................................................................
....................................................................................................................................................................................
 ...................................................................................................................................................................................
.................................................................................................................................................................................. 
LIGHT OPTION KIT...............................................................................................................................................................................................................
LOADING AND UNLOADING DIAGRAM.............................................................................................................................................................
VACUUM OPTION DIAGRAM.......................................................................................................................................................................................
SLUDGE OPTION TEMPERATURE DIAGRAM..............................................................................................................................................
................................................................................................................
OPTION OIL COOLING - PNEUMATIC DIAGRAM ...................................................................................................................................
OPTIONAL VACUUM DISTILLATION SECTION .................................................................................................................................. 
 ....................................................... 
OPERATING PRINCIPLES - VACUUM DISTILLATION TROUBLESHOOTING....................................................................
WARRANTY REGISTRATION........................................................................................................................................................................................
INFORMATION / TECHNICAL ASSISTANCE..................................................................................................................................................
OUR MAP LOCATION..........................................................................................................................................................................................................
ABOUT THE COMPANY....................................................................................................................................................................................................

INNOVATION AND LEADING TECHNOLOGY
4
SR240 - Instruction Manual & Parts
LIMITED WARRANTY
ISTpure warrants all equipment led in this manual which is manufactured by ISTpure and bearing its

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
any part of the equipment determined by ISTpure to be defective. This warranty applies only when the

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
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


supplied by ISTpure .
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an
                
ISTpure will repair or replace free of charge any defective parts. The equipment will be returned to the

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

INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR
A PARTICULAR PURPOSE.
ISTpure’s sole obligation and the buyer’s sole remedy for any breach of warranty shall be as set forth



the date of sale.





breach of these warranties.
LIMITATION OF LIABILITY



or otherwise.

-Technical Assistance
The following items are not covered under the ISTpure warranty policy :
-Parts or chassis replacement due to normal wears.
Report all accidents or negligence involving ISTpure products to our Service Department :
1 877 629-8202

INNOVATION AND LEADING TECHNOLOGY
5
SR240 - Instruction Manual & Parts
SPECIFICATIONS
Units system Metric
Geometrical capacity of boiler 292 L
Useful capacity of boiler 240 L
Operating temperature 40-180 ºC
Solvent protection Solvent protection ( zone 1)
Solvent temperature 310 ºC
Absolute operating pressure
223 − 1,000 hPa
170 −760 mmHg
-0.223 − 1 bar
Relative operating pressure
-776 − 0 hPa
-590 − 0 mmHg
-0.776 − 0 bar
Time per cycle of distillation 3.5 to 4.5 hours (estimate)
Yield 85 % — 97 %
Cooling system Motor Fan 746 W
Boiler material Stainless steel AISI 304
Cover material Stainless steel AISI 304
Condenser material Copper (standard) / Stainless steel (optional)
Voltage 380 V - 30 A – 3 Ph – 50 Hz
Power consumtion 18,000 W
Nominal amperage (380 V) 40 A
Thermic oil capacity Refer to the Nameplate
Dimensions (D x W x H) (mm) 1190 x 2100 x 2020
Weight 586 kg
Warranty 12 month standard, warranty additional 12 month extension with
returned warranty card on parts only.
SOLVENT RECYCLER SPECIFICATIONS

INNOVATION AND LEADING TECHNOLOGY
6
SR240 - Instruction Manual & Parts
GENERAL SAFETY
1. Carefully inspect the shipping crate for any signs of transport damage. The damage to the create often
indicates possibility of transport damage to the equipment inside.
2. Carefully remove your ISTpure Recycler Cabinet from the shipping crate.
3.                

equipment after it leaves our warehouse.
4. 
the supplier you purchased the equipment from.
-
              
before shipment from the factory.
DANGER AND WARNING LABELS
SAFETY AND WARNINGS
1
5
2
6
3
7
4
8
1. Presence of flammable vapors and solvents
2. No smoking or metal grinding nearby
3. Keep away from open flames
4. Wear breathing mask
5. Observe warnings at all times.
6. Read the Instruction Manual carefully.
7. Wear solvent-proof rubber gloves.
8. Wear protective eyewear before use.

INNOVATION AND LEADING TECHNOLOGY
7
SR240 - Instruction Manual & Parts
SAFETY AND WARNINGS (CONT’D)
GENERAL SAFETY RULES
• KEEP WORK AREA CLEAN.
• KEEP CHILDREN AWAY. Do not let visitors come in contact with the equipment. All visitors should

PERSONAL SAFETY
• DRESS PROPERLY.  
Wear protective hair covering to contain long hair.
• USE SAFETY EQUIPMENT. WEAR SAFETY GOGGLES
• STAY ALERT. USE YOUR COMMON SENSE. Concentrate on what you are doing. Do not operate the

• DO NOT OVERREACH. Keep proper footing and balance at all times.
UNIT USE AND CARE
• DO NOT FORCE THE UNIT. It will perform better and safer at the rate for which it was designed.
• THE USE OF ANY OTHER ACCESSORIES 
• CLOSE THE MAIN AIR SUPPLY VALVE AND MAIN POWER DISCONNECT BEFORE SERVICING or when
not in use.
• DO NOT ALTER OR MISUSE THE UNIT.

• ALL REPAIRS-



personal injury.
‘‘ SAVE THESE INSTRUCTIONS ‘‘

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SR240 - Instruction Manual & Parts
SAFETY RULES (CONT’D)
STAY ALERT
Immediately stop the using and replace the solvent whenever you note signs of corrosion on the unit.
IF EYES COME IN CONTACT WITH SOLVENTS rinse thoroughly with water.
BEFORE USING
BECOME FAMILIAR WITH THE CONTROLS
BE CAREFUL

THE OPERATOR MUST PERIODICALLY 
be sure to not run this pump dry.
DO NOT USE ELECTRICAL OR PNEUMATICAL TOOLS WITH THE UNIT. AVOID
GASEOUS AREAS.


ignite fumes.
DO NOT ALLOW FAMILIARITY GAINED FROM FREQUENT USE OF YOUR RECYCLER TO BECOME
COMPLACENT
DO NOT ALTER OR MISUSE THE UNIT. 

THE OPERATOR MUST WEAR protective water-proof rubber gloves to prevent
contact between his hands and the products used for cleaning.
THE OPERATOR MUST WEAR protective eyewear to prevent spatte from coming
in contact with his eyes.

INNOVATION AND LEADING TECHNOLOGY
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SR240 - Instruction Manual & Parts
COMPLY WITH LAWS IN THE COUNTRY where the washer is installed regarding the use and disposal

FIRE EXTINGUISHING SYSTEMS must be installed in the same room or
close to the unit in case of emergency.
These appliances must be well maintained and inspected every year
by a qualified personnel.
THE INSTALLATION SITE MUST PERMIT PERSONNEL TO EASILY AND
QUICKLY MOVE AWAY FROM DANGER ZONES IN CASE OF AN EMERGENCY.
DO NOT USE THE UNIT TO
COMPLY WITH LAWS IN THE COUNTRY where the Solvent Recycler is installed regarding the use

DO NOT USE UNSTABLE REACTIVE

THINK SAFETY! SAFETY IS A COMBINATION OF THE OPERATOR’S COMMON SENSE, KNOWLEDGE
OF THE SAFETY AND OPERATING INSTRUCTIONS AND ALERTNESS AT ALL TIMES
WHEN THE UNIT IS IN OPERATION.
SAFETY RULES (END)

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SR240 - Instruction Manual & Parts



3. Reducing intervention times and operator discomforts.

no general rules that can apply for all cases. This manual will provide general
            


Solvent or Reducer + Contaminated Products
• Solvent

a solution.


• Reducer



higher than the boiling point of the most high-boiling solvent.


contaminants from the original solvent.

by an electrical resistance. The solvent vapors produced in the boiler are eventually conveyed in an solvent



The residues remains inside the boiler and can be unloaded when cold. It is recommended to use a liner bag
(Part# 300026),              
facilitate the unloading of residues at the end of the distillation cycle.
START button and remove
theresidues at the end of the cycle.
STOPPED
and the recycler CANNOT be re-started until the problem has been resolved.
DISTILLATION OPERATING PRINCIPLES
GOALS