Isuzu 2008 N Series Instruction manual

WORKSHOP MANUAL
GENERAL INFORMATION
No.LGGEN-WE-0871
mechanikar

This Workshop Manual deals only with the screen toned section(s) in the table below.
Section Sub Section
0 GENERAL INFORMATION 0A General Information
1 ENGINE 1A Engine Control System
1B Engine Mechanical
1C Engine Cooling
1D Engine Fuel
1E Engine Electrical
1F Emission Control
1G Engine Exhaust
1H Engine Lubrication
1I Engine Speed Control System
1J Induction
1K Pre-Heating System
2 SUSPENSION 2B Front Suspension
2C Rear Suspension
2D Wheel and Tire System
3 DRIVELINE/AXLE 3A1 Front Differential
3A2 Rear Differential
3C1 Propeller Shaft
3C2 Front Axle
3C3 Rear Axle
3D1 Transfer Case (Part Time)
4 BRAKES 4B Brake
4C1 Anti-Lock Brake (ABS)/Anti-Slip Regulator (ASR)
4D Parking Brake
4E Hill Start Aid (HSA)
5 TRANSMISSION/TRANSAXLE 5A Transmission Control System
5B Automatic Transmission
5C Manual Transmission
5E Clutch
5G1 Side Power Take-Off
6 STEERING 6B Power Steering
7 HVAC 7A Heating and Ventilation
7B Manual Air Conditioning
7C Automatic Air Conditioning
8 RESTRAINTS 8A Seat Belt
8B Supplemental Restraint System (SRS)
8C SRS Control System
9 BODY, CAB AND ACCESSORIES 9A Lighting System
9B Wiper/Washer System
9C Entertainment
9D Wiring System
9E Instrumentation/Driver Info.
9F Body Structure
9G Cab
9H Seats
9I Security and Lock
9K Exterior/Interior Trim
9L Cab Mounting
10 CONTROL SYSTEMS 10B Vehicle Control
11 FRAME 11A Frame
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General Information 0A-1
GENERAL INFORMATION
General Information
TABLE OF CONTENTS
General Information . . . . . . . . . . . . . . . . . . . . . . . 0A-2
General Repair Instructions . . . . . . . . . . . . . . . 0A-2
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-3
Chassis Number/Engine Number Stamping
Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-3
Option Code List . . . . . . . . . . . . . . . . . . . . . . . . 0A-4
Vehicle Identification Number (VIN) . . . . . . . . 0A-11
General Precaution . . . . . . . . . . . . . . . . . . . . . . 0A-14
General Precautions . . . . . . . . . . . . . . . . . . . . 0A-14
Lifting Instruction . . . . . . . . . . . . . . . . . . . . . . . . 0A-16
Lifting Instruction . . . . . . . . . . . . . . . . . . . . . . . 0A-16
Caution for The Maintenance of Electrical Parts 0A-18
Battery Cable . . . . . . . . . . . . . . . . . . . . . . . . . 0A-18
Connector Handling Requirements . . . . . . . . . 0A-18
Handling Electronic Parts . . . . . . . . . . . . . . . . 0A-21
Cable Harness . . . . . . . . . . . . . . . . . . . . . . . . 0A-21
Regarding the Scan Tool . . . . . . . . . . . . . . . . . . 0A-23
Trouble Diagnosis Using the Scan Tool . . . . . 0A-23
Recommended Liquid Gasket . . . . . . . . . . . . . . 0A-29
Recommended Liquid Gasket. . . . . . . . . . . . . 0A-29
Recommended Thread Locking Agent. . . . . . . . 0A-31
Recommended Thread Locking Agent . . . . . . 0A-31
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . 0A-32
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-32
Maintenance Schedule . . . . . . . . . . . . . . . . . . 0A-33
Maintenance Schedule for Severe-condition . . . 0A-46
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-46
Maintenance Schedule for Severe-condition . 0A-46
Recommended Fluids, Lubricants and
Diesel Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-49
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A-49
Diesel Engine Crankcase with DPD
(Low Ash Oil). . . . . . . . . . . . . . . . . . . . . . . . . . 0A-49
Diesel Engine Crankcase without DPD. . . . . . 0A-50
CNG Engine Crankcase (For Thailand) . . . . . 0A-50
CNG Engine Crankcase (For Australia) . . . . . 0A-50
Manual Transmission, Transfer Case . . . . . . . 0A-51
Clutch Oil (Smoother) . . . . . . . . . . . . . . . . . . . 0A-51
Differential (without LSD) . . . . . . . . . . . . . . . . 0A-51
Differential (with LSD) . . . . . . . . . . . . . . . . . . . 0A-52
Power Steering, Hydro Brake Booster . . . . . . 0A-52
Center Bearing, Kingpins . . . . . . . . . . . . . . . . 0A-52
Propeller Shaft Sliding Yoke, Universal Joint . 0A-53
Engine Cooling System. . . . . . . . . . . . . . . . . . 0A-53
Clutch and Brake Fluid Reservoir . . . . . . . . . . 0A-54
Diesel Fuel / Applicable Standard . . . . . . . . . . 0A-54
Oil Viscosity Chart . . . . . . . . . . . . . . . . . . . . . . . 0A-55
Oil Viscosity Chart. . . . . . . . . . . . . . . . . . . . . . 0A-55
Lubrication Chart . . . . . . . . . . . . . . . . . . . . . . . . 0A-57
Lubrication Chart. . . . . . . . . . . . . . . . . . . . . . . 0A-57
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0A-2 General Information
General Information
General Repair Instructions
1. Park the vehicle on level ground and chock the
front or rear wheels before lifting the vehicle.
2. Use covers on the vehicle body, seats, and floor to
prevent damage and/or contaminations.
3. Disconnect the grounding cable from the battery
before performing service operations.
This will prevent cable damage or burning due to
short-circuit.
4. Raise the vehicle with a jack set against the axle or
the frame.
5. Support the vehicle on chassis stands.
6. Handle brake fluid and antifreeze solution with
great care.
Spilling these liquids on painted surfaces will
damage the paint.
7. The use of the proper tool(s) and special tool(s)
where specified is efficient, reliable, and safe
service operations.
8. Always use genuine ISUZU replacement parts.
9. Discard used cotter pins, gasket, O-rings, oil seals,
lock washers, and self-locking nuts at disassembly.
Normal function of these parts cannot be
guaranteed if they are reused.
10. Keep the disassembled parts neatly in groups.
This will facilitate smooth and correct reassembly.
11. Keep fixing nuts and bolts separate.
Fixing nuts and bolts vary in hardness and design
according to installation positions.
12. Clean all parts before inspection or reassembly.
13. Clean the oil ports and other openings with
compressed air to make certain that they are free
of dirt and obstructions.
14. Lubricate the rotating and sliding faces of all
moving parts with oil or grease before installation.
15. Use the recommended liquid gasket to prevent
leakage.
16. Be sure to tighten nuts and bolts to the specified
torque, using a properly maintained torque wrench.
17. When service operation is completed, male a final
check to be sure service has been done properly
and problem has been corrected.
18. When removing or replacing parts that require
refrigerant to the discharged from the Air
conditioning system, be sure to use the ACR4 or
equivalent to recover and recycle Refrigerant -
134a (HFC-134a), to promote the movement for
the protection of the ozone layer covering the
earth.
19. To assure safety, always slowly release air
pressure from the air tanks before disconnecting
pipes, hoses or other parts from any unit under
pressure.
20. Prior to start the welding work, the following
operations are required:
• Disconnect all connectors of electronic control
unit.
• Disconnect battery ground terminal.
• Welding machine ground cable must be
connected near the welding point.
• Turn off the all switches.
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General Information 0A-3
Identification
Chassis Number/Engine Number Stamping
Position
Chassis number
It is stamped on the front right-hand side face of the
chassis side member.
Engine number (4JJ1 Engine)
The engine number is stamped on the left side rear of
the cylinder body.
Legend
1. Engine model
2. Engine number
Engine number (4HK1 Engine)
The engine number is stamped on the right side of the
cylinder body.
Legend
1. Engine model
2. Engine number
Engine number (4JB1 Engine)
The engine number is stamped on the left side rear of
the cylinder body.
LNW70ASH000201
LNW70ASH001801
2
1
LNW70ASH001901
21
RTW36ASH000401
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0A-4 General Information
Engine number (4HG1 Engine)
The engine number is stamped on the right side front of
the cylinder body.
Engine number(4HV1 Engine)
The engine number is stamped on the right side of the
cylinder body.
Legend
1. Engine model
2. Engine number
Vehicle identification plate
The vehicle identification plate is attached to the interior
side of the cab side panel on the right side.
The vehicle identification plate has the following
information;
• Vehicle identification number (VIN)
• Paint information
• Three-digit option codes which means production
options or special equipment installed on the
vehicle at the factory
Refer to the vehicle identification plate when ordering
replacement parts.
Option Code List
LNW90ASH000101
LNW90ASH000901
1
2
Option
Code Option Description
AJ3 Driver side air bag
AK5 Driver and passenger side air bag
APL Passenger seat delete
AQE Tire - front & rear 7-16-14
Disc wheel - 16x5.5F-115
AUJ
Tire - front & rear 215/75R17.5
Disc wheel - 17.5x6.00-127
(front - highway, rear - mud & snow,
MICHELIN)
AU4 Automatic door lock
AYS Tire - front & rear 215/75R16C
Disc wheel - 16x5.5J-127
AYX Tire - front & rear 205/75R16C
Disc wheel - 16x5.5J-85 white
A31 Power window - front & rear door
A32 Power window - front door
A83 Vinyl seat
BQN Tire - front & rear 7R-16-10
Disc wheel - 5.5F-16-115
BQQ Tire - front & rear 7.5R-16-10
Disc wheel - 6.00GSx16-127
LNW80ASH000401
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General Information 0A-5
BQU Tire - front & rear 195/75R16C
Disc wheel - 16x5.5J-116.5
BQV Tire - front & rear 195/75R16C
Disc wheel - 16x5.5J-116.5 white
BUM Tire - front & rear 7.5R-16-12
Disc wheel - 16x6.00GS-127
B00 Indonesia equipment
B02 South Africa equipment
B03 Thailand equipment
B04 Taiwan equipment
B07 India equipment
B09 Egypt equipment
B10 Malaysia equipment
B11 Turkey equipment
B12 Russia equipment
B13 Australia equipment
B14 Hong Kong equipment
B15 Philippine equipment
B84 Body side molding
CB7 Colombia equipment
CJ6 Country - Ireland
CQB
Tire - front & rear 215/75R17.5
Disc wheel - 17.5x6.00-127
(front - highway, rear - mud & snow,
DUNLOP)
CQC
Tire - front & rear 215/75R17.5
Disc wheel - 17.5x6.00-127
(front & rear - highway, DUNLOP)
CQS Tire - front & rear 205/75R16C
Disc wheel - 16x5.5J-85 silver
CQT
Tire - front & rear 215/75R16C
Disc wheel - 16x5.5J-127
(low noise tire)
CQU
Tire - front & rear 215/75R17.5
Disc wheel - 17.5x6.00-127 silver
(front & rear - highway)
CRC Tire - front & rear 7.5R-16-10
Disc wheel - 16x6.00GS-127
CRR Tire - front & rear 225/70R19.5
Disc wheel - 19.5x6.00-127 white
CRU
Tire - front & rear 215/75R17.5
Disc wheel - 17.5x6.00-127
(front & rear - highway, MICHELIN)
Option
Code Option Description
CRV
Tire - front & rear 215/75R17.5
Disc wheel - 17.5x6.00-127 silver
(front & rear - highway, MICHELIN)
CRW
Tire - front & rear 215/75R17.5
Disc wheel - 17.5x6.00-127 white
(front & rear - highway, MICHELIN)
CSA Tire - front & rear 195/85R16
Disc wheel - 16x5.5J-116.5 silver
CSB Tire - front & rear 205/85R16
Disc wheel - 16x5.5J-116.5 silver
CSC Tire - front & rear 215/85R16
Disc wheel - 16x6K-128 silver
CSK
Tire - front & rear 195/85R16
Disc wheel - 16x5.5J-116.5 silver
(MICHELIN)
CSM
Tire - front & rear 205/75R17.5
Disc wheel - 17.5x6.00-127 silver
(MICHELIN)
CSZ Tire - front & rear 185/85R16
Disc wheel - 16x5.5J-116.5 silver
CTE
Tire - front 205/70R16 rear 175R14-8
Disc wheel - front 16x5.5J-116.5
rear 14-4.0J-100 silver
CTF Tire - front & rear 7.5R-16-14
Disc wheel - 16x6.00GS-127
CTP Tire - front & rear 6.5R-15-10
Disc wheel - 5.5F-25-170
CTQ Tire - front 7R-15-8 rear 7.5R-15-10
Disc wheel - 5.5F-15-25
CTV
Tire - front & rear 215/75R17.5
Disc wheel - 17.5x6.00-127 silver
(front - highway, rear - mud & snow,
MICHELIN)
CTX
Tire - front & rear 8.50R17.5
Disc wheel - 17.5x6.00-127 silver
(MICHELIN)
CTZ Tire - front & rear 225/85R16
Disc wheel 16x6K-128 silver
CT6 Country - Italy
CUA Tire - front & rear 205/85R16
Disc wheel - 16x5.5J-116.5 silver
CUB Tire - front & rear 215/85R16
Disc wheel - 16x6K-128 silver
CUC Tire - front & rear 195/85R16
Disc wheel - 16x5.5J-116.5 silver
CUD Tire - front & rear 205/75R16C
Disc wheel - 16x5.5J-116.5 silver
Option
Code Option Description
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0A-6 General Information
CUE
Tire - front 195/85R16 rear 185/80R15
Disc wheel - front 16x5.5J-116.5
rear 15x5J-116.5 silver
CUG Tire - front & rear 205/75R16C-8
Disc wheel - 16x5.5J-116.5 silver
CUH Tire - front & rear 195/75R16C,
Disc wheel - 16x5.5J-116.5 white
CUL
Tire - front 6.5R-15-10 rear 155R-13-8
Disc wheel - front 15x5.5F-25
rear 13x4J-98
CUN Tire - front & rear 205/75R16C
Disc wheel - 16x5.5J-116.5 silver
CUP Tire - front 6.5R-15-10 rear 7R-15-10
Disc wheel - 5.5F-25-170
CUQ Tire - front 7R-15-8 rear 7.5R-15-12
Disc wheel - 5.5F-15-25
CUR Tire - front & rear 205/75R16C-8
Disc wheel - 16x5.5J-116.5 white
CUS Tire - front & rear 195/75R16C
Disc wheel - 16x5.5J-116.5 silver
CUT Tire - front & rear 7.00R-15-10
Disc wheel - 15x5.50F-25-170
CUU Tire - front & rear 7R-16-10
Disc wheel - 5.5F-16-25
CUV Tire - front & rear 7.50R-16-10
Disc wheel - 16x6.00GS-127
CUW Tire - front & rear 7.00R-16-10
Disc wheel - 16x5.50F-115
CUX
Tire - front & rear 7.50R-16-12
Disc wheel - 16x6.00GS-127
(6 wheel nuts)
CUZ Tire - front & rear 8.25R-16-14
Disc wheel - 16x6.00GS-135
CU9 Country - United Kingdom
CVG Tire - front & rear 205/85R16
Disc wheel - 16x5.5J-116.5
CVK Tire - front & rear 205/75R16
Disc wheel - 16x5.5J-85
CVH
Tire - front & rear 7.50R-16-12
Disc wheel - 16x6.00GS-127
(5 wheel nuts)
CV4 Country - Israel
CX1 Country - Argentina
CX6 Country - New Zealand
C13 Wiper with intermittent
Option
Code Option Description
C35 Rear heater
C39 Forged air ventilation
C41 Heater & defroster
C60 Manual air conditioning
C65 Manual air conditioning
without heater
C68 Automatic air conditioning
DH2 O/S rear view mirror - long arm
DL8 O/S rear view mirror - remote control
with heated
D20 Assist side sun visor
D37 O/S rear view mirror - short stay
D8T Iran equipment
D94 Touch-up paint
EBB Digital tachograph
EE2 Governor with high altitude
compensator
EG5 Assist grip
EQ9 Front bumper - gray
EX9 Tail gate decal - ISUZU
E09 Europe equipment
E11 Mexico equipment
E14 Venezuela equipment
E4K KD breakdown - Venezuela
E7N Idle stop system
FE1 Soft ride suspension system
FF0 Front suspension - Wishbone
F59 Front stabilizer
GH3 Saudi Arabia equipment
GNA Final drive gear ratio - 3.909 (43/11)
GN1 Rear stabilizer
GT5 Final drive gear ratio - 4.100 (41/10)
GV1 Final drive gear ratio - 5.571 (39/7)
G73 Rear axle - heavy duty
HC6 Final drive gear ratio - 4.556 (41/9)
JE5 Anti-lock brake system
JF9 Front & rear disc brake
J52 Front disc brake
KE1 Chile equipment
Option
Code Option Description
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General Information 0A-7
KF0 Fuel filter - low quality
KG2 Generator 24V60A
KM6 Glow system - fast
K46 Air cleaner - heavy duty
LFB 4JJ1-TCS engine
M9A Owner’s manual - not required
NA8 Emission system - Mexico domestic
NF8 Exhaust brake
NMJ Speed limiter - 90km/h
NMT High idle switch - engine speed control
NT1 Emission system - Euro1
NT2 Emission system - Euro2
NT3 Emission system - Euro3
NT4 Emission system - Euro4
NT5 Emission system - Euro5
N02 Fuel tank - 100L frame side
N05 Fuel tank cap with key lock
N19 Fuel tank - 140L frame side
N2D Owner’s manual - Chinese language
N33 Tilt steering with telescopic
P10 Spare tire carrier - frame rear mount
P15 Spare tire carrier - inside mount
P38 Tire delete
RC4 Dump control lever
RDN 4HV1 CNG engine
RDQ 4HK1-TCN engine
RDT 4JB1-TC engine
RDU 4JJ1-TCC engine
RJH 4HG1 engine
RJS 4HK1-TCS engine
RM5 Manual transmission - MSB5M
RPP G.V.W. 3.0-3.5 ton
RPQ G.V.W. 3.5-4.0 ton
RPR G.V.W. 4.0-4.5 ton
RPS G.V.W. 4.5-5.0 ton
RPT G.V.W. 5.0-5.5 ton
RPU G.V.W. 5.5-6.0 ton
RPV G.V.W. 6.0-6.5 ton
Option
Code Option Description
RPW G.V.W. 6.5-7.0 ton
RPX G.V.W. 7.0-7.5 ton
RPY G.V.W. 7.5-8.0 ton
RPZ G.V.W. 8.0-8.5 ton
RR9 O/S rear view mirror - under
RSF Manual transmission - MZZ6U
RSM Manual transmission - MYY5T
RSR Manual transmission - MZZ6F
RSS Manual transmission - MYY5S
RST Manual transmission - MYY6S
RSL Manual transmission - MYY5A
RS6 Rear body - flat bed
RS7 Rear body - dump 2.8m (Shinmeiwa)
RS9 Rear body - dump long (Shinmeiwa)
RU1 Final drive gear ratio - 5.125 (41/8)
RV9 Final drive gear ratio - 4.875 (39/8)
RWA KD package - STD breakdown
RWE Chevrolet brand
RWK KD breakdown - Kenya
RWZ Manual tilt cab
RW1 KD breakdown - South Africa
RW5 KD breakdown - Thailand Var.1
RW7 KD breakdown - Philippine
RW8 KD breakdown - Indonesia
RXA KD breakdown - Egypt Var.2
RXB KD breakdown - Morocco
RXC KD breakdown - West Malaysia
RZT KD breakdown - cab floor
RZU KD breakdown - bus
RZV KD breakdown - cab
RZX Engine breakdown
R32 KD breakdown - frame
R39 Rear axle - standard
R4H KD breakdown - Colombia
R4L KD breakdown - Venezuela
R4M KD breakdown - Taiwan
R4R KD breakdown - Taiwan Var.2
R4S KD breakdown - Colombia Var.2
Option
Code Option Description
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0A-8 General Information
R40 Final drive gear ratio - 5.375 (43/8)
R41 Final drive gear ratio - 5.857 (41/7)
R42 Final drive gear ratio - 6.142 (43/7)
R45 Manual transmission - MSB5S
R46 Spare tire & disc wheel
R5E KD breakdown - Indonesia Var.2
R5F KD breakdown - Vietnam
R5G KD breakdown - Turkey Var.2
R5R KD breakdown - Guatemala
R5T KD breakdown - Iran
R5U KD breakdown - Turkey Var.3
R5V KD breakdown - Uzbekistan
R5W KD breakdown - Pakistan Var.2
R9A Service cab - with electric
R9B Service cab - without electric
R9C Deletion - service cab with electric
R9D Deletion - service cab without electric
R9Z Thai localization spec
SAY Standard cab
SA3 Suspension seat
SDF Room lamp with all door switch
SGX Vietnam equipment
SMS Rear bumper - wide steel
SM8 Tachograph
S2J Final drive gear ratio - 4.777 (43/9)
S2T Power assist clutch
S3V Shimmy damper
S6B Dual fuel filter
S7C Final drive gear ratio - 4.300 (43/10)
S9M Coat hook
S9Z Leyland equipment
TEC Roof marker lamp
TM1 Battery - 80D26L
TQ8 Battery - 95D31L
TRQ Voltage spec. - 12V
TR6 Headlamp leveling system - manual
TT5 Halogen head lamp
T62 Dry battery
Option
Code Option Description
T64 Battery delete
T79 Rear fog lamp
T87 Cornering lamp
T96 Front fog lamp
UC1 Speedometer - miles per hour (MPH)
UL5 Radio delete
UT3 AM/FM radio with CD player
U69 AM/FM radio
U73 Antenna
U95 2 speaker system
VB5 Front bumper - painted
VG1 Underbody protective wax
VK2 Tool & storage box
VTK Owner’s manual - Arabic language
VTL Owner’s manual - French language
VTS Owner’s manual - Spanish language
VT7 Owner’s manual - English language
V22 Radiator grille - chrome
V4B Chassis for mini-bus
V4D Chassis for dump
V4T Rear wide tread
V4U Under slung
V66 Power take off - transmission side
WM3 Interior trim - full trimming
W31 Venezuela KD special
W56 Header tray - driver side
X61 GM brand
X9C Manual transmission
YL3 Frigid zone package
YM8 Custom package
YM9 Reversing warning buzzer
YN1 Caution - Spanish
YT9 Pakistan KD special
Z1V Additional key equipment
01D KD package - South Africa
02E KD package - Taiwan
05C Tire - front & rear 7.50R-16-12
Disc wheel - 16x6.00GS-127
Option
Code Option Description
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General Information 0A-9
05E KD package - Myanmar
07H Tire - front & rear 7R-16-10
Disc wheel - 16x5.5F-115
08E KD package - Iran Var.2
08H Tire - front & rear 7R-16-12
Disc wheel - 16x5.5F-115
09D KD package - Tunisia
09V Tire - front & rear 7.5-15-10
Disc wheel - 5.5F-15-25
13D KD package - Morocco
155 Interior color - Charcoal gray
18D KD package - Pakistan
19D KD package - Pakistan Var.2
19H Tire - front & rear 7.50R-16-12,
Disc wheel - 16x6.00GS-127
100 Interior color - In white
155 Interior color - Charcoal gray
20D Thailand KD deletion
2G0 Singapore equipment
24W Wheel base 2,400mm
25D KD package - Bangladesh
27D KD package - Morocco Var.2
27W Wheel base 2,700mm
28W Wheel base 2,800mm
30D KD package - Philippine
33W Wheel base 3,300mm
34W Wheel base 3,400mm
34D KD package - Egypt
35D KD package - Indonesia
36D KD package - Indonesia (Bus)
38W Wheel base 3,800mm
39D KD package - Egypt (Bus)
41D KD package - India
41W Wheel base 4,100mm
44W Wheel base 4,400mm
46D KD package - Turkey (Truck)
47D KD package - Turkey (Bus)
508 Body color - Ebony black-2
517 Body color - Al. gray
Option
Code Option Description
534 Body color - Pl white
538 Body color - Toll-IPEC yellow
539 Body color - RAL4010 tele-magenta
57H Tire - front & rear 7R-15-18
Disc wheel - 5.5F-15-115
58H Tire - front & rear 7R-15-10
Disc wheel - 5.5F-15-115
6CP Rear axle - heavy duty 320mm
6EF Fuel tank - 63L
6EP HSA system
6GC KD breakdown - Turkey
6GL Full flat low
6GQ Chassis for mini-bus Var.2
6HF KD preparatory package
6HG Single heavy duty horn
6HU Fuel sedimenter with heater
6JJ Dealer installation option
6KK Dual heavy duty horn
6LV Limited slip differential
6MF KD breakdown - tire & disk
6MZ Catalysis control
6NF Remote control door lock
6NQ KD breakdown - Bangladesh
6PH LSPV - Load sensing proportioning
valve
6QN Generator 24V50A
6TD Rear single tire
6TF O/S rear view mirror - assist side
long stay
6UC Fluorescent lamp
6UJ Shipping package - steering column
& shaft
6UT Identification label for KD
6VE O/S rear view mirror - door mount
6WC Power take off - manual control
6XF Cab suspension
6XH ASR system
6YB Final drive gear ratio - 6.833 (41/6)
6YE Rear small double tire
60D KD package - Malaysia
Option
Code Option Description
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0A-10 General Information
609 Body color - FT orange
63E KD package - Italy
64E KD package - Vietnam
65D KD package - Kenya
66D KD package - Kenya (Bus)
66E KD package - Taiwan Var.2
668 Body color - Purplish blue
681 Body color - Geranium red
695 Body color - Dark blue
67E KD package - Turkey (Truck) Var.2
68E KD package - Turkey (Bus) Var.2
7DM Tuner band - Latin America
7DN Tuner band - Asia
7EW Kick up frame
7FL Seat material - cloth
7GR Power take off - electric control
7GV Front wide tread
7GX Fuel tank - 75L
7HZ Rear bumper
7KC Immobilizer system
7KJ Straight frame
7KZ Cup holder
7LB Radiator grille - non paint
7NY Multi information display
7QP Tire size - 8.25-16
7QQ Hydraulic brake booster
7RK Glow system - delete
7RY CNG engine package
7SV O/S rear view mirror - heated
7SW KD body - bus
7TF Noise pack for regulation
7TV KD preparatory package
7UG Front seat - long size
7WL Isuzu brand
7XK Anti-erosion spec.
7YN Generator 24V80A
72E KD package - Ukraine (Bus)
729 Body color - Arc white
Option
Code Option Description
736 Body color - Cardinal red
73E KD package - Vietnam (Bus)
74E KD package - Guatemala (Bus)
75D KD package - Iran
76E KD package - Ukraine (Bus) Var.2
77E KD package - Turkey Var.3
78E KD package - Venezuela Var.3
78M Starter 24V4.5KW reduction
79E KD package - Venezuela Var.4
8AA Good quality ethylene glycol
antifreeze 50%
8BG Clutch auto adjuster
8CA Backlight glass delete
8EB O/S rear view mirror assist side -
extend long stay
8EH Rear body larger width
8EJ Battery - 65D23L
8GA Engine inspection cover
8GF Transmission with Smoother
8GJ Transmission without Smoother
8JJ Tail pipe - single and short type
8JM Diesel particulate diffuser
8KU Differential drive gear - noise control
8KZ Power take off - transmission side
direct pump
8LF Backlight glass
8LX Ash tray - assist side
8LY Header tray - driver & assist side
8LZ Battery 75D23L
8MA Battery 115E41L
8MC Battery 130E41L
8ML O/S rear view mirror - middle arm
8NG Decal - vehicle name / pet name
8NH Decal - pet name
8NK Fuel sedimenter - heated high capa
city
80D KD package - Colombia
80E KD package - Venezuela Var.5
800 Body color - In white
Option
Code Option Description
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General Information 0A-11
Vehicle Identification Number (VIN)
The ID plate indicates the vehicle identification number
(VIN).
This single number contains multiple pieces of
information including the vehicle and engine model
codes as shown below.
Type 1
Legend
1. World manufacturer identifier (WMI)
2. Vehicle model code
3. Engine code
4. Wheel base code
5. Model year code
6. Production sequential number
807 Body color - Woodland green
812 Body color - Wheatland yellow
829 Body color - Sahara beige
81D KD package - Colombia Var.3
81E KD package - Ukraine (Truck)
82D KD package - Venezuela
82E KD package - Uzbekistan (Bus)
83D KD package - Venezuela
83E KD package - Russia
83V Tire - front & rear 7.50R-16-10
Disc wheel - 16x6.00GS-127
84D KD package - Colombia Var.2
890 Body color - Marine blue
904 Body color - Golden yellow
916 Body color - Highway yellow
94D KD package - Colombia Var.4
95D KD package - Ireland
Option
Code Option Description
951 Body color - Arc white
96H Tire - front & rear 7-16-12
Disc wheel - 16x5.5F-115
97D KD package - Colombia Var.6
97V Tire - front & rear 7.5-16-10
Disc wheel - 6.00GSx16-127
99D KD package - United Kingdom
944 Body color - Highway orange
989 Body color - Sunbelt green
998 Body color - Quick silver metallic
999 Body color - Trans blue
Option
Code Option Description
LNW80ASF000101
JAANLR85E87000001
654321
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0A-12 General Information
1. World manufacturer identifier (WMI)
2. Vehicle model code
3. Engine code
4. Wheel base code
5. Model year code
Type 2
Legend
1. World manufacturer identifier (WMI)
2. Gross vehicle weight (GVW) and brake system
3. Chassis code
4. Series code
5. Body style code
6. Engine code
7. Check digit
8. Model year code
9. Plant code
10. Model code
Code
JAA
ISUZU BRAND
Light Duty
Complete Vehicle
Code
NHR 4x2 Truck NHR model
NLR 4x2 Truck NLR model
NMR 4x2 Truck NMR model
NNR 4x2 Truck NNR model
NPR 4x2 Truck NPR model
N1R 4x2 Truck NQR model
NLS 4x4 Truck NLS model
NPS 4x4 Truck NPS model
Code
55 4JB1 Engine
71 4HG1 Engine
75 4HK1 Engine
82 4HV1 Engine
85 4JJ1 Engine
Code
E2,451 - 2,600 mm
(96.50 - 102.36 in)
F2,601 - 2,900 mm
(102.40 - 114.17 in)
H3,201 - 3,500 mm
(126.02 - 137.80 in)
K3,801 - 4,100 mm
(149.65 - 161.42 in)
L4,101 - 4,400 mm
(161.46 - 173.23 in)
M4,401 - 4,700 mm
(173.27 - 185.04 in)
Code
8 2008MY
9 2009MY
Code
LNW80ASF000201
JAA P345 87P00001
118
P
109765
K
2 431
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mechanikar

General Information 0A-13
11. Production sequential number
1. World manufacturer identifier (WMI)
2. Gross vehicle weight (GVW) and brake system
3. Chassis code
4. Series code
5. Body style code
6. Engine code
8. Model year code
9. Plant code
10. Model code
Code
JAA
ISUZU BRAND
Light Duty
Complete Vehicle
JAM
ISUZU BRAND
Light Duty
Incomplete Vehicle
Code
F
3,176 - 3,629 kg
(7,001 - 8,000 lb)
Hydraulic brake system
G
3,630 - 4,082 kg
(8,001 - 9,000 lb)
Hydraulic brake system
H
4,083 - 4,536 kg
(9,001 - 10,000 lb)
Hydraulic brake system
J
4,537 - 6,350 kg
(10,001 - 14,000 lb)
Hydraulic brake system
K
6,351 - 7,257 kg
(14,001 - 16,000 lb)
Hydraulic brake system
L
7,258 - 8,845 kg
(16,001 - 19,500 lb)
Hydraulic brake system
Code
P4x2
Code
1NLR
2NMR
3NPR
4NQR
Code
3Crewcab
4 Single cab
Code
H 4HG1 engine
T 4JJ1 engine
5 4HK1 engine
Code
8 2008MY
9 2009MY
Code
7 Fujisawa
Code
H NLR model
K NMR model
P NPR/NQR model
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mechanikar

0A-14 General Information
General Precaution
General Precautions
Legend
1. Clean and safe costume
2. Installation of Chock blocks
3. Support by stand after jack up
Work preparations
• Prepare the tools, instruments, and special tools in
advance.
• Prepare the parts that require replacement and
parts that cannot be re-used in advance.
Clothing
• The service technician must wear a clean service
technician uniform, hat, and safety footwear.
Protect the vehicle
• Make sure to use a seat cover, etc.
• Disconnect the terminal of the battery (–) in
advance.
Always focus on safety
• Make sure to use chock block when the vehicle is
jacked up.
• After jacking up, make sure to support the
specified position using a stand.
• When lifting up the vehicle using a lift, make sure
to set the safety device.
• When performing a procedure with two or more
people, make sure to ensure each other's safety
before performing an action.
• Do not leave the engine running for an extended
period of time or perform painting in a poorly
ventilated working environment.
• Make sure to use only the special tools if the
procedure requires them for the work. Performing
the procedure using other tools may cause
damage to parts or personal injury.
• Do not use tools such as a wrench that has lost its
edges, a hammer with frayed edges, or a chipped
chisel.
• When performing work using a device such as a
grinder, crane, or welder, make sure that a
qualified technician performs the procedure while
paying sufficient attention to the handling
precautions.
LNW70AMF000101
3
1
2
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General Information 0A-15
• When performing maintenance on fuel systems,
make sure that there is no fuel leakage. (may
possibly catch fire)
• When handling volatile materials, take care that
they do not catch fire.
Also make sure to wipe away any oil that sticks to
rubber parts, as it can cause deterioration.
Work precaution
• Arrange removed parts in the correct order and
ensure they do not get mixed up with parts that
cannot be re-used.
• Perform sufficient cleaning and washing when
performing assembly / installation.
Also perform sufficient grease removal for areas to
apply liquid gasket, etc.
After-procedure check
• After completing the procedure, perform a final
check to confirm that the problem has been solved.
• Check that there is no fuel, oil, or engine coolant
leakage.
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0A-16 General Information
Lifting Instruction
Lifting Instruction
If it necessary to use a lifting device other than the
original equipment jack, see illustration for acceptable
lifting points.
Lifting should only be done at the positions indicated to
prevent possible damage to the vehicle.
CAUTION:
Failure to observe the acceptable lift points may result
in unsatisfactory vehicle performance or a durability
failure which may result in loss of control of the vehicle.
Garage jack and safety stand
Lifting point and supportable point location - front
rigid suspension model
Legend
1. Front axle
2. Rear axle center
3. Side member front side
4. Side member rear side
Lifting point and supportable point location - front
wishbone suspension model
Legend
1. Suspension cross member
2. Rear axle center
3. Side member rear side
Lifting point positions - font side
CAUTION:
Do not lift or support on engine oil pan.
Rigid suspension model (2WD)
MFW70ASH000201
31 24
LNW80ASH000501
3
21
LNW80ASH000601
Front of vehicle
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General Information 0A-17
Wishbone suspension model
Rigid suspension model (4WD)
Lifting point positions - rear side
CAUTION:
Do not lift or support on rear axle tube.
Over-slung leaf spring suspension model
Under-slung leaf spring suspension model
LNW80ASH000701
Jacking point Front of vehicle
LNU8Z0SH016801
Front of vehicle
Axle
LNW80ASH000801
Front of
vehicle
Leaf spring
LNW80ASH000901
Band
section
Leaf spring
Front of vehicle
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