ITC MF User manual
MODULE
MF - MFD
SAFETY RULES
To avoid personal or enviromental damages and to guarantee a proper
operation of the equipment, the staff in charge of the installation, set up and
maintenance of the equipment must follow the instructions of this manual,
specially those recommendations and warnings explicitly detailed. In addition,
specific instructions for the chemical products to be dosed should be followed.
INDEX
1.-GENERAL DESCRIPTION 4
2.-CARRIAGE AND MAINTENANCE 4
3.-TECHNICAL FEATURES
5.- INSTALLATION 6
Support position 7
Assembling 7
Hydraulic connection 9
6.- START UP 11
7.- MAINTENANCE 12
4
4.-OPERATION 6
Module MF list of parts 13
List of parts MF module 14
Module MFD list of parts 16
List of parts MFD module 17
Problems: Cause and solution 18
SAFETY RULES
To avoid personal or enviromental damages and to guarantee a proper
operation of the equipment, the staff in charge of the installation, set up and
maintenance of the equipment must follow the instructions of this manual,
specially those recommendations and warnings explicitly detailed. In addition,
specific instructions for the chemical products to be dosed should be followed.
INDEX
1.-GENERAL DESCRIPTION 4
2.-CARRIAGE AND MAINTENANCE 4
3.-TECHNICAL FEATURES
5.- INSTALLATION 6
Support position 7
Assembling 7
Hydraulic connection 9
6.- START UP 11
7.- MAINTENANCE 12
4
4.-OPERATION 6
Module MF list of parts 13
List of parts MF module 14
Module MFD list of parts 16
List of parts MFD module 17
Problems: Cause and solution 18
1-GENERAL DESCRIPTION
MI or MID injection module allows the modular ampliation of MULTIFERTIC
electrical injector. It is possible to assemble up to 4 independently regulated
injection modules. From 25 to 250 l/h for model MF1, from 50 to 500 l/h for
model MF2 , from 25 to 150 l/h for model MFD1 and from 50 to 300 l/h for
model MFD2.
There are two models of piston injection module (MI1 or MI2), and two models
for diaphragm injection module (MID1 or MID2) independently from the used
MULTIFERTIC pump.
3.-TECHNICAL FEATURES
2.- CARRIAGE AND MAINTENANCE
The original packing is prepared so that carriage and storing of the product do
not cause any damage to the product, as long as this is done far from heat
sources and in dry, ventilated spaces.
Inside packing we include:
- Base injection module model MI
- Mesh filter for the suction of the product to be dosed
- Non-return valve
- 6 stainless steel clamps
- Extractor
- Oil
- 4 M8 X 103 screws for second module
- 4 M8 X 110 screws for the third and fourth module
- Handbook
NOTE: Anti-syphon valve is not provided, therefore in case it is needed, it must be
explicitly ordered.
MATERIALS:(MF) Piston: P.E.U.A.P.M. / Ceramic
(MFD) Diaphragm: Elastometer base strengthened with fiber and
P.T.F.E clothing
Shaft : P.E.T.P.
Cylinder: P.P. / PVDF / AISI 316
Valves(body) :P.P. / PVDF / AISI 316
Valves(ball) : glass/ borosilicate glass / Ceramic
Ring gear: BRONZE .
Pinion: F-154 CEM.
Block : ALUMINIUM FOUNDRY
Eccentric: F-154 CEM
Oil : SAE 80 W 90
(MF) Retention: FPM
DIMENSIONS
C
B
A
MI1-250
MID2-50
MID2-100
MID2-200
MID2-300
MID1-50
MID1-100
MI1-500
MID1-150
MID1-25
B C WEIGHT
270mm
A
2.7 Kg
4.7 in
195mm
7.6 in 10.6 in
120mm
6 Lb
271mm 2.5 Kg
4 in
162mm
6.3 in 10.6 in
102mm
5.5 Lb
MI2-50
MI2-100
MI2-200
MI2-300
MI1-50
MI1-100
MI1-150
MI1-25
162mm
6.3 in
230mm
9 in
102mm
4 in
2.5 Kg
5.5 Lb
1 MPa = 10 Bar
MID1-50
MID1-100
MID1-150
MID1-25
50 (13)
25 (7)
100 (26)
150 (39)
MID2-100
MID2-200
MID2-300
MID2-50 50 (13)
200 (53)
100 (26)
300 (79)
1 MPa = 10 Bar
MI1-50
MI1-100
MI1-150
MF 1
50 (13)
100 (26)
150 (39)
MI2-100
MI2-200
MI2-300
MF 2
200 (53)
100 (26)
300 (79)
8
15
5
MI1-250 250 (65) MI2-500 500 (132) 3
54
MFD 1 MFD 2
8
MODULE
l/h (GPH)
FLOW PRESSURE
MI1-25 25 (7)
MODULE
l/h (GPH) Bars.
FLOW PRESSURE
MI2-50 50 (13) 15
Bars.
15
15
5
3
6
10
10
4
6
10
10
4
6
10
10
4
6
10
10
4
MODULE
l/h (GPH)
FLOW PRESSURE MODULE
l/h (GPH) Bars.
FLOW PRESSURE
Bars.
1-GENERAL DESCRIPTION
MI or MID injection module allows the modular ampliation of MULTIFERTIC
electrical injector. It is possible to assemble up to 4 independently regulated
injection modules. From 25 to 250 l/h for model MF1, from 50 to 500 l/h for
model MF2 , from 25 to 150 l/h for model MFD1 and from 50 to 300 l/h for
model MFD2.
There are two models of piston injection module (MI1 or MI2), and two models
for diaphragm injection module (MID1 or MID2) independently from the used
MULTIFERTIC pump.
3.-TECHNICAL FEATURES
2.- CARRIAGE AND MAINTENANCE
The original packing is prepared so that carriage and storing of the product do
not cause any damage to the product, as long as this is done far from heat
sources and in dry, ventilated spaces.
Inside packing we include:
- Base injection module model MI
- Mesh filter for the suction of the product to be dosed
- Non-return valve
- 6 stainless steel clamps
- Extractor
- Oil
- 4 M8 X 103 screws for second module
- 4 M8 X 110 screws for the third and fourth module
- Handbook
NOTE: Anti-syphon valve is not provided, therefore in case it is needed, it must be
explicitly ordered.
MATERIALS:(MF) Piston: P.E.U.A.P.M. / Ceramic
(MFD) Diaphragm: Elastometer base strengthened with fiber and
P.T.F.E clothing
Shaft : P.E.T.P.
Cylinder: P.P. / PVDF / AISI 316
Valves(body) :P.P. / PVDF / AISI 316
Valves(ball) : glass/ borosilicate glass / Ceramic
Ring gear: BRONZE .
Pinion: F-154 CEM.
Block : ALUMINIUM FOUNDRY
Eccentric: F-154 CEM
Oil : SAE 80 W 90
(MF) Retention: FPM
DIMENSIONS
C
B
A
MI1-250
MID2-50
MID2-100
MID2-200
MID2-300
MID1-50
MID1-100
MI1-500
MID1-150
MID1-25
B C WEIGHT
270mm
A
2.7 Kg
4.7 in
195mm
7.6 in 10.6 in
120mm
6 Lb
271mm 2.5 Kg
4 in
162mm
6.3 in 10.6 in
102mm
5.5 Lb
MI2-50
MI2-100
MI2-200
MI2-300
MI1-50
MI1-100
MI1-150
MI1-25
162mm
6.3 in
230mm
9 in
102mm
4 in
2.5 Kg
5.5 Lb
1 MPa = 10 Bar
MID1-50
MID1-100
MID1-150
MID1-25
50 (13)
25 (7)
100 (26)
150 (39)
MID2-100
MID2-200
MID2-300
MID2-50 50 (13)
200 (53)
100 (26)
300 (79)
1 MPa = 10 Bar
MI1-50
MI1-100
MI1-150
MF 1
50 (13)
100 (26)
150 (39)
MI2-100
MI2-200
MI2-300
MF 2
200 (53)
100 (26)
300 (79)
8
15
5
MI1-250 250 (65) MI2-500 500 (132) 3
54
MFD 1 MFD 2
8
MODULE
l/h (GPH)
FLOW PRESSURE
MI1-25 25 (7)
MODULE
l/h (GPH) Bars.
FLOW PRESSURE
MI2-50 50 (13) 15
Bars.
15
15
5
3
6
10
10
4
6
10
10
4
6
10
10
4
6
10
10
4
MODULE
l/h (GPH)
FLOW PRESSURE MODULE
l/h (GPH) Bars.
FLOW PRESSURE
Bars.
STAND POSITION
The special stainless steel stand has eight holes in its upper part for
fastening the dosing pump, of which four will be used.
In the one and three module pumps the four side holes are used, and in the two
and four module middle holes are used. See drawing.
5.-INSTALLATION
In the same injector different injection modules can be assembled (MI1,MI2,
MID1, MID2) as long as they belong to the same injection model: MF1-MFD1
or MF2-MFD2.
Modules must we assembled in the positions shown in figure 5.1, being the
highest flow modules the ones that are assembled nearer the motor.
Modules MI1-250 and MI2-500 have a bigger diameter, and thus they can only
be assembled one on each side of the motor.
ASSEMBLING
Empty up the oil of the modules before assembling
1
62131
63125
63212
62131
76
Fig.5.1
4.-OPERATION
Example: Model MF2-300/3 with two piston modules, a MI300, and the other
MI200, and with a diaphragm module MID100.
Dosing pump of two injections per second, three-phase motor, with two 300 l/h
piston modules, one 200 l/h piston module and one 100 l/h diaphragm
module.
3 00 + 300 + 200 +2x100 = 1000
The maximum resulting pressure will be: 4.600/1000 = 4,6 bar
The maximum pressure of an MF or MFD dosing pump when
combined with one or more additional modules MI can be limited. It
will be the result of dividing 2.300 for model MF1-MFD1 or 4.600 for
model MF2-MFD2 by the total sum of the flows of the different
installed modules, as long as this is not superior to the one specified
for each module. For this calculation we must use the flow of the
diaphragm modules multiplied by 2.
STAND POSITION
The special stainless steel stand has eight holes in its upper part for
fastening the dosing pump, of which four will be used.
In the one and three module pumps the four side holes are used, and in the two
and four module middle holes are used. See drawing.
5.-INSTALLATION
In the same injector different injection modules can be assembled (MI1,MI2,
MID1, MID2) as long as they belong to the same injection model: MF1-MFD1
or MF2-MFD2.
Modules must we assembled in the positions shown in figure 5.1, being the
highest flow modules the ones that are assembled nearer the motor.
Modules MI1-250 and MI2-500 have a bigger diameter, and thus they can only
be assembled one on each side of the motor.
ASSEMBLING
Empty up the oil of the modules before assembling
1
62131
63125
63212
62131
76
Fig.5.1
4.-OPERATION
Example: Model MF2-300/3 with two piston modules, a MI300, and the other
MI200, and with a diaphragm module MID100.
Dosing pump of two injections per second, three-phase motor, with two 300 l/h
piston modules, one 200 l/h piston module and one 100 l/h diaphragm
module.
3 00 + 300 + 200 +2x100 = 1000
The maximum resulting pressure will be: 4.600/1000 = 4,6 bar
The maximum pressure of an MF or MFD dosing pump when
combined with one or more additional modules MI can be limited. It
will be the result of dividing 2.300 for model MF1-MFD1 or 4.600 for
model MF2-MFD2 by the total sum of the flows of the different
installed modules, as long as this is not superior to the one specified
for each module. For this calculation we must use the flow of the
diaphragm modules multiplied by 2.
Fix the cylinder, taking into account that the front number of flow indication is placed
vertically.
If regulator graduation (in red) does not coincide with that of the module, stick in its
place the served graduation sticker, having in mind that the zero of the sticker (0)
must coincide withthe ten of the module (10).
HYDRAULIC CONNECTION
To evacuate leaks through the detector hole placed in the lowest
part of the cylinder, connect a pipe or a hose of a compatible
material, and collect the liquid in a safe place.
2
EXTRACTOR
62401
62307 62142 (3rd and 4th module)
62141 (2nd module)
MI1-25
MI1-50
MI1-100
MI1-150
MI1-250
MID2-50
MID2-100
MID2-200
MID2-300
MID1-25
MID1-50
MID1-100
MID1-150
MI2-50
MI2-100
MI2-200
MI2-300
MI2-500
3
63212
62401
63125
4
63125
5
(MI) 63332
(MID) 85308
OIL
63124
98
Fix the cylinder, taking into account that the front number of flow indication is placed
vertically.
If regulator graduation (in red) does not coincide with that of the module, stick in its
place the served graduation sticker, having in mind that the zero of the sticker (0)
must coincide withthe ten of the module (10).
HYDRAULIC CONNECTION
To evacuate leaks through the detector hole placed in the lowest
part of the cylinder, connect a pipe or a hose of a compatible
material, and collect the liquid in a safe place.
2
EXTRACTOR
62401
62307 62142 (3rd and 4th module)
62141 (2nd module)
MI1-25
MI1-50
MI1-100
MI1-150
MI1-250
MID2-50
MID2-100
MID2-200
MID2-300
MID1-25
MID1-50
MID1-100
MID1-150
MI2-50
MI2-100
MI2-200
MI2-300
MI2-500
3
63212
62401
63125
4
63125
5
(MI) 63332
(MID) 85308
OIL
63124
98
SUCTION
It is essential to fit in the suction of the dosing liquid the filter of 100 mesh
supplied with the dosing pumpr.
To help suction the piping must be as short as possible, the pipe diameter must
be in keeping with that of the valve. For pipes over 3m, diameter must be
increased.
Couple the suction pipe to the lower connecter of the cylinder, putting the mesh
filter in between. The stuff at the bottom of the tank must never be suctioned, to
avoid taking up undiluted particles.
The piping must be stiff enough so that it does not lose its shape when there is
suction.
INJECTION
Fix the check valve supplied with the pump at the input of the water network, as
shown in the drawing, and couple the injection hose to the upper connecter of
the cylinder.
To protect the piping from the pressure variations or to achieve a continuous
flow, we suggest fitting a pulsation damper as near as possible to the pump.
In order to make priming easier, we suggest fitting a priming valve. You should
anticipate an adequate dispositive in order to collect the liquid that can get out
when priming, and derive it where it can not be harmful.
The pipe diameter will have to be the same as the valve diameter. For pipes over
15m length the diameter shall be increased. Do never insert a shutoff valve.
Install a safety valve in a derivation as near as possible from the
pump, in order to protect it and the whole installation from possible
over-pressures. This derivation must derive liquid to a safe place.
6.- START UP AND REGULATION
STAND: Check that the pump is properly installed in its stand.
OIL: Take off re-filling lid and fill the pump with the provided oil
dipstick. Approximate capacity: 100cm3 per module.
Lubricants list:
CEPSA SAE 80W 90
REPSOL EP 80W/90
SHELL SPIRLAX HD OIL 80W/90
ESSO GEAR OIL 80W/90
AGIP ROTRA MP 80W-90
MOBILUDE HD 80W-90
BP ENERGEAR HT 80W-90
CASTROL HYPOYC
GULF GEAR MP SAE 80W 90
ELF TRANSGEAR HD 80W-90
CHECKING THE HYDRAULIC CIRCUIT: Check that all valves are
opened and that escapes from priming valves derive the liquid to a
proper receptacle.
CHECKING THE PUMP: Check visually / auditorily the proper
working of the pump.
PRIMING: To prime the pump easily, especially for not very important flows
and if we do not have priming valve, we suggest to lower pressure up to the
minimum injection point. If that is not possible, fill up the cylinder and the
suction pipe with liquid.
OVER-PRESSURE PROTECTION: Adjust the safety valve over-pressure
or relief to the wished pressure to protect the installation without exceeding
the pump nominal flow.
REGULATION: Adjust the electric dispositive of electric protection to the
motor nominal current.
1110
SUCTION
It is essential to fit in the suction of the dosing liquid the filter of 100 mesh
supplied with the dosing pumpr.
To help suction the piping must be as short as possible, the pipe diameter must
be in keeping with that of the valve. For pipes over 3m, diameter must be
increased.
Couple the suction pipe to the lower connecter of the cylinder, putting the mesh
filter in between. The stuff at the bottom of the tank must never be suctioned, to
avoid taking up undiluted particles.
The piping must be stiff enough so that it does not lose its shape when there is
suction.
INJECTION
Fix the check valve supplied with the pump at the input of the water network, as
shown in the drawing, and couple the injection hose to the upper connecter of
the cylinder.
To protect the piping from the pressure variations or to achieve a continuous
flow, we suggest fitting a pulsation damper as near as possible to the pump.
In order to make priming easier, we suggest fitting a priming valve. You should
anticipate an adequate dispositive in order to collect the liquid that can get out
when priming, and derive it where it can not be harmful.
The pipe diameter will have to be the same as the valve diameter. For pipes over
15m length the diameter shall be increased. Do never insert a shutoff valve.
Install a safety valve in a derivation as near as possible from the
pump, in order to protect it and the whole installation from possible
over-pressures. This derivation must derive liquid to a safe place.
6.- START UP AND REGULATION
STAND: Check that the pump is properly installed in its stand.
OIL: Take off re-filling lid and fill the pump with the provided oil
dipstick. Approximate capacity: 100cm3 per module.
Lubricants list:
CEPSA SAE 80W 90
REPSOL EP 80W/90
SHELL SPIRLAX HD OIL 80W/90
ESSO GEAR OIL 80W/90
AGIP ROTRA MP 80W-90
MOBILUDE HD 80W-90
BP ENERGEAR HT 80W-90
CASTROL HYPOYC
GULF GEAR MP SAE 80W 90
ELF TRANSGEAR HD 80W-90
CHECKING THE HYDRAULIC CIRCUIT: Check that all valves are
opened and that escapes from priming valves derive the liquid to a
proper receptacle.
CHECKING THE PUMP: Check visually / auditorily the proper
working of the pump.
PRIMING: To prime the pump easily, especially for not very important flows
and if we do not have priming valve, we suggest to lower pressure up to the
minimum injection point. If that is not possible, fill up the cylinder and the
suction pipe with liquid.
OVER-PRESSURE PROTECTION: Adjust the safety valve over-pressure
or relief to the wished pressure to protect the installation without exceeding
the pump nominal flow.
REGULATION: Adjust the electric dispositive of electric protection to the
motor nominal current.
1110
7.- MAINTENANCE
Before any maintenance operation we will check:
That the pump is stopped and disconnected from the electric
supply.
There is no pressure neither inside the head nor in the impulsion
pipe. It is advisable to empty the head before opening it.
The staff in charge of the maintenance will use the adequate
protection means in order to manipulate the dosed liquid.
PERIODICAL MAINTENANCE:
Change oil after the first 500 hours. Next changes will be every 2000 hours
(minimum once a year).
Check the diaphragm every 3 months or 1000 hours. (MFD)
Check the piston every 3 months or 1000 hours.(MF)
Check the seals every 3 months or 1000 hours.(MF)
Check the oil bellows every 3 months or 1000 hours.
Check the suction filter once a month.
Check the valves every 3 months or 1000 hours.
It is advisable to clean periodically the injector, letting clean water flow through it
(we can make it coincide with the emptying of the tank), to eliminate precipitated
rests that can remain in the inner part of the cylinder or in suction / impulsion
pipes.
If we are using higly corrosive liquids it is advisable to double the
frequency of checkings.
MODULE MF LIST OF PARTS
12 13
63405
62450 63404
62141
62142
63125
63212
62521
63111
62451
62401
63503
62453
63124
62510
62500
62507
62506
63511
63508
63510
63109
62131
62147 (M20)
62129
63332
63420
63421
63422
63423
63424
62119
64310
62150
62301
62300
62-807-P/F
63-804-I
62-806-P-F
63-803-I
62120.1-P/ F/ I
62121.1
62122.1
62123.1
63350
-P/ F/ I
-P/ F/ I
-P/ F/ I
62132 / 62143
62133 / 62144
60125 / 62145
60126 / 62146
60127
P.E. Ceramico
Injection 3/4
62-807-P/ F
Suction 3/4
62-806-P/ F
62812-P/F
62813-P/ F
62811-P/F
63913
62810-P/F
62355
Injection 3/4 inox
804-I63-
63903-I
63911-I
63912-I
63816
63914
Suction 3/4 inox
803-I63-
63911-I
63903-I
63912-I
63816
62356
63914
62810-P/F
62811-P/F
62813-P/F
62356
62812-P/F
62355
63913
7.- MAINTENANCE
Before any maintenance operation we will check:
That the pump is stopped and disconnected from the electric
supply.
There is no pressure neither inside the head nor in the impulsion
pipe. It is advisable to empty the head before opening it.
The staff in charge of the maintenance will use the adequate
protection means in order to manipulate the dosed liquid.
PERIODICAL MAINTENANCE:
Change oil after the first 500 hours. Next changes will be every 2000 hours
(minimum once a year).
Check the diaphragm every 3 months or 1000 hours. (MFD)
Check the piston every 3 months or 1000 hours.(MF)
Check the seals every 3 months or 1000 hours.(MF)
Check the oil bellows every 3 months or 1000 hours.
Check the suction filter once a month.
Check the valves every 3 months or 1000 hours.
It is advisable to clean periodically the injector, letting clean water flow through it
(we can make it coincide with the emptying of the tank), to eliminate precipitated
rests that can remain in the inner part of the cylinder or in suction / impulsion
pipes.
If we are using higly corrosive liquids it is advisable to double the
frequency of checkings.
MODULE MF LIST OF PARTS
12 13
63405
62450 63404
62141
62142
63125
63212
62521
63111
62451
62401
63503
62453
63124
62510
62500
62507
62506
63511
63508
63510
63109
62131
62147 (M20)
62129
63332
63420
63421
63422
63423
63424
62119
64310
62150
62301
62300
62-807-P/F
63-804-I
62-806-P-F
63-803-I
62120.1-P/ F/ I
62121.1
62122.1
62123.1
63350
-P/ F/ I
-P/ F/ I
-P/ F/ I
62132 / 62143
62133 / 62144
60125 / 62145
60126 / 62146
60127
P.E. Ceramico
Injection 3/4
62-807-P/ F
Suction 3/4
62-806-P/ F
62812-P/F
62813-P/ F
62811-P/F
63913
62810-P/F
62355
Injection 3/4 inox
804-I63-
63903-I
63911-I
63912-I
63816
63914
Suction 3/4 inox
803-I63-
63911-I
63903-I
63912-I
63816
62356
63914
62810-P/F
62811-P/F
62813-P/F
62356
62812-P/F
62355
63913
1514
LIST OF PARTS MF MODULE
CODE DESCRIPTION QUANTITY
62119 CYLINDER SEPARATOR 1
62120.1-P/F/I CYLINDER 50/L-S 3/4 1
62121.1-P/F/I CYLINDER 100/L-S 3/4 1
62122.1-P/F/I CYLINDER 200/L-S 3/4 1
62123.1-P/F/I CYLINDER 300/L-S 3/4 1
62129 FPM BELLOWS MF 1
62131 ALLEN SCREW M8x10 DIN913 2
62132 PISTON 50/L-S 1
62133 PISTON 100/L-S 1
60125 PISTON 200/L-S M20 1
60126 PISTON 300/L-S M20 1
60127 PISTON 500/L-S M20 1
62141 ALLEN SCREW M8x102,5 DIN 912 4
62143 CERAMIC PISTON 50/L-S 1
62144 CERAMIC PISTON 100/L-S 1
62145 CERAMIC PISTON 200/L-S 1
62146 CERAMIC PISTON 300/L-S 1
62147 BELLOWS SHAFT M20 1
62150 MECHANIZED MULTIFERTIC MODULE 1
62300 O’RING 19x3 FPM 2
62301 O’RING 19x3 NBR 2
262307 O’RING 61x2 1
62401 AXIS EXTENSION 2
62450 MODULE AXIS MF 1
62451 BEARING 6202 2Z 2
62453 RETAINING RING DIN 471 15 1
62500 REGULATOR ROD GUIDE 1
62506 MULTIFERTIC ROD 1
62507 MULTIFERTIC REGULATOR 1
62510 O’RING 37x2,5 1
62521 MULTIFERTIC REGULATOR BUMPER 1
62590 MULTIFERTIC SUPPORT 1
63109 REGULATOR PLUG 3/8 1
63111 BRAKE 1
63115 ALLEN SCREW M6X12 DIN 912 8,8 4
63124 FILLER PLUG 3/8” 1
63125 DRAIN PLUG 3/8” 3
63211 2 STROKES PINION F 154 CEM 1
63212 ALLEN SCREW 5x12 DIN912 3
63213 WASHER 18x5x25 1
63214 1 STROKE PINION F 154 CEM 1
63331 ALLEN SCREW M8x20 DIN 912 I 4
63332 ALLEN SCREW M8x90DIN 912 I 4
63350 CYLINDER 500L/H 1
63351 ELECTRO FLANGE 500L 1
63401 WEDGING PIECE 5x5x15 1
63404 ECCENTRIC 1
63405 WEDGING PIECE DIN 6885 5x5x10 1
CODE DESCRIPTION QUANTITY
63405 WEDGING PIECE DIN 6885 5x5x10 1
63420 COLLAR 50L 2
63421 COLLAR 100L 1
63422 COLLAR 200L 1
63423 COLLAR 300L 1
63424 COLLAR 500L 1
63503 BOLT 4x24 1
63508 O’RING 8,73x1,78 1
63510 SCREW M5x6 DIN912 I 1
63511 WASHER M5 DIN9021 A2 1
63603 SCREW M8X12 DIN 933 A2 4
64310 O’RING 55,5x3,5 2
66165 REMACHES 2X6 4
VALVES
ACCESSORIES
66402 CLAMP 16 X 25 STAINLESS STEEL 6
66110 FILTER 1/2" 1
62999 HANDBOOK 1
62590 MULTIFERTIC STAND 1
62007 MULTIFERTIC WALL STAND 1
66586 SCREW 6X40 4
63603 SCREW 8X 12 DIN933A2 4
62019 STOPPER 4
62-806-P/F SUCTION CHECK VALVE 3/4 1
62-807-P/F INJECTION CHECK VALVE 3/4 1
63-803-I SUCTION CHECK VALVE 3/4 INOX 1
63-804-I INJECTION CHECK VALVE 3/4 INOX 1
..-P= Polypropilen / ..-F= PVDF / ..-I= AISI 316
1514
LIST OF PARTS MF MODULE
CODE DESCRIPTION QUANTITY
62119 CYLINDER SEPARATOR 1
62120.1-P/F/I CYLINDER 50/L-S 3/4 1
62121.1-P/F/I CYLINDER 100/L-S 3/4 1
62122.1-P/F/I CYLINDER 200/L-S 3/4 1
62123.1-P/F/I CYLINDER 300/L-S 3/4 1
62129 FPM BELLOWS MF 1
62131 ALLEN SCREW M8x10 DIN913 2
62132 PISTON 50/L-S 1
62133 PISTON 100/L-S 1
60125 PISTON 200/L-S M20 1
60126 PISTON 300/L-S M20 1
60127 PISTON 500/L-S M20 1
62141 ALLEN SCREW M8x102,5 DIN 912 4
62143 CERAMIC PISTON 50/L-S 1
62144 CERAMIC PISTON 100/L-S 1
62145 CERAMIC PISTON 200/L-S 1
62146 CERAMIC PISTON 300/L-S 1
62147 BELLOWS SHAFT M20 1
62150 MECHANIZED MULTIFERTIC MODULE 1
62300 O’RING 19x3 FPM 2
62301 O’RING 19x3 NBR 2
262307 O’RING 61x2 1
62401 AXIS EXTENSION 2
62450 MODULE AXIS MF 1
62451 BEARING 6202 2Z 2
62453 RETAINING RING DIN 471 15 1
62500 REGULATOR ROD GUIDE 1
62506 MULTIFERTIC ROD 1
62507 MULTIFERTIC REGULATOR 1
62510 O’RING 37x2,5 1
62521 MULTIFERTIC REGULATOR BUMPER 1
62590 MULTIFERTIC SUPPORT 1
63109 REGULATOR PLUG 3/8 1
63111 BRAKE 1
63115 ALLEN SCREW M6X12 DIN 912 8,8 4
63124 FILLER PLUG 3/8” 1
63125 DRAIN PLUG 3/8” 3
63211 2 STROKES PINION F 154 CEM 1
63212 ALLEN SCREW 5x12 DIN912 3
63213 WASHER 18x5x25 1
63214 1 STROKE PINION F 154 CEM 1
63331 ALLEN SCREW M8x20 DIN 912 I 4
63332 ALLEN SCREW M8x90DIN 912 I 4
63350 CYLINDER 500L/H 1
63351 ELECTRO FLANGE 500L 1
63401 WEDGING PIECE 5x5x15 1
63404 ECCENTRIC 1
63405 WEDGING PIECE DIN 6885 5x5x10 1
CODE DESCRIPTION QUANTITY
63405 WEDGING PIECE DIN 6885 5x5x10 1
63420 COLLAR 50L 2
63421 COLLAR 100L 1
63422 COLLAR 200L 1
63423 COLLAR 300L 1
63424 COLLAR 500L 1
63503 BOLT 4x24 1
63508 O’RING 8,73x1,78 1
63510 SCREW M5x6 DIN912 I 1
63511 WASHER M5 DIN9021 A2 1
63603 SCREW M8X12 DIN 933 A2 4
64310 O’RING 55,5x3,5 2
66165 REMACHES 2X6 4
VALVES
ACCESSORIES
66402 CLAMP 16 X 25 STAINLESS STEEL 6
66110 FILTER 1/2" 1
62999 HANDBOOK 1
62590 MULTIFERTIC STAND 1
62007 MULTIFERTIC WALL STAND 1
66586 SCREW 6X40 4
63603 SCREW 8X 12 DIN933A2 4
62019 STOPPER 4
62-806-P/F SUCTION CHECK VALVE 3/4 1
62-807-P/F INJECTION CHECK VALVE 3/4 1
63-803-I SUCTION CHECK VALVE 3/4 INOX 1
63-804-I INJECTION CHECK VALVE 3/4 INOX 1
..-P= Polypropilen / ..-F= PVDF / ..-I= AISI 316
17
16
67103
63111
67110
67111
LIST OF PARTS MFD MODULE
CODE DESCRIPTION QTY
62129 OIL BELOWS 1
62131 8X10 DIN 913 ALLEN SCREW 4
62141 8.8 8X103 D.91 SCREW 4
62142 8X110 ALLEN SCREW 4
62150 MULTIFERTIC MODULE 1
62300 O'RING 19x3 FPM 2
62301 O'RING 19x3 NBR 2
62307 61X2 O'RING 1
62401 SUPPLEMENT AXIS 2
62450 MODULE AXIS 1
62451 6202 2Z BEARING 2
62453 DIN 471 15 RETAINING WASHER 2
62500 GUIDE ROD 1
62506 MULTIFERTIC ROD 1
62507 MULTIFERTIC REGULATOR 1
62510 37X2.5 O'RING 1
63109 REGULATEUR 3/8" PLUG 1
63111 BRAKE 1
63124 3/8" FILLER PLUG 1
63125 3/8" PLUG 1
63212 5X12 DIN 912 ALLEN SCREW 1
63405 DIN 6885 5X5X10 WEDGING 1
63503 4X24 ELASTIC BOLT 1
63508 8,73X1,78 O'RING 1
63510 5X6 DIN 912 I SCREW 1
64310 55.5X3.5 O'RING 1
66333 14X3 NBR O'RING 2
67100 DIAPHRAGM D69 1
67103 ROD 1
67104-P/F/I DIAPHRAGM BASE D69 1
67105.1-P/F/I DIAPHRAGM CYLINDER D69 1
67108 ECCENTRIC 10 1
67109 ECCENTRIC 5 1
67110 REGULATOR BUMPER MULTIFERTIC 5 1
67111 REGULATOR BUMPER MULTIFERTIC 10 1
67114 DIAPHRAGM D95 -
67115-P/F/I DIAPHRAGM CYLINDER D95 1
67116 DIAPHRAGM BASE D95 1
67117 DIAPHRAGM BRIDLE D95 1
67117-I DIAPHRAGM BRIDLE D95 INOX 1
67118 DIAPHRAGM D115 1
67119-P/F/I DIAPHRAGM CYLINDER D115 1
67121 DIAPHRAGM BRIDLE D115 1
67121-I DIAPHRAGM BRIDLE D115 INOX 1
67123 DIAPHRAGM BASE D115 1
67300 M8x40 DIN 912 I ALLEN SCREW 4
67301 M8x10 ISO 7380 I SCREW 4
85308 M8X50 DIN 912 ALLEN SCREW 4
MULTIFERTIC MFD LIST OF PARTS
67108
67109
63109
63510
63511
62506
63508
62507
62510
62510
63124
62141
62142
63125
62131
63212
63503
62451
62401
62453
63405
62450
62150
62307
67.300 67115-P/F/I (200l/h)
67119-P/F/I (300l/h)
67114 (200l/h)
67118 (300l/h)
67116 (200l/h)
67123 (300l/h)
67301
67117 (200l/h)
67121 (300l/h)
67104-P/F/I (50l/h)
67100 (50l/h)
67105.1-P/F/I (50l/h)
85308(50l/h)
62129
64310
62301
62300
62-807-P/F
63-804-I
62-806-P-F
63-803-I
..-P= Polypropilen / ..-F= PVDF / ..-I= AISI 316
17
16
67103
63111
67110
67111
LIST OF PARTS MFD MODULE
CODE DESCRIPTION QTY
62129 OIL BELOWS 1
62131 8X10 DIN 913 ALLEN SCREW 4
62141 8.8 8X103 D.91 SCREW 4
62142 8X110 ALLEN SCREW 4
62150 MULTIFERTIC MODULE 1
62300 O'RING 19x3 FPM 2
62301 O'RING 19x3 NBR 2
62307 61X2 O'RING 1
62401 SUPPLEMENT AXIS 2
62450 MODULE AXIS 1
62451 6202 2Z BEARING 2
62453 DIN 471 15 RETAINING WASHER 2
62500 GUIDE ROD 1
62506 MULTIFERTIC ROD 1
62507 MULTIFERTIC REGULATOR 1
62510 37X2.5 O'RING 1
63109 REGULATEUR 3/8" PLUG 1
63111 BRAKE 1
63124 3/8" FILLER PLUG 1
63125 3/8" PLUG 1
63212 5X12 DIN 912 ALLEN SCREW 1
63405 DIN 6885 5X5X10 WEDGING 1
63503 4X24 ELASTIC BOLT 1
63508 8,73X1,78 O'RING 1
63510 5X6 DIN 912 I SCREW 1
64310 55.5X3.5 O'RING 1
66333 14X3 NBR O'RING 2
67100 DIAPHRAGM D69 1
67103 ROD 1
67104-P/F/I DIAPHRAGM BASE D69 1
67105.1-P/F/I DIAPHRAGM CYLINDER D69 1
67108 ECCENTRIC 10 1
67109 ECCENTRIC 5 1
67110 REGULATOR BUMPER MULTIFERTIC 5 1
67111 REGULATOR BUMPER MULTIFERTIC 10 1
67114 DIAPHRAGM D95 -
67115-P/F/I DIAPHRAGM CYLINDER D95 1
67116 DIAPHRAGM BASE D95 1
67117 DIAPHRAGM BRIDLE D95 1
67117-I DIAPHRAGM BRIDLE D95 INOX 1
67118 DIAPHRAGM D115 1
67119-P/F/I DIAPHRAGM CYLINDER D115 1
67121 DIAPHRAGM BRIDLE D115 1
67121-I DIAPHRAGM BRIDLE D115 INOX 1
67123 DIAPHRAGM BASE D115 1
67300 M8x40 DIN 912 I ALLEN SCREW 4
67301 M8x10 ISO 7380 I SCREW 4
85308 M8X50 DIN 912 ALLEN SCREW 4
MULTIFERTIC MFD LIST OF PARTS
67108
67109
63109
63510
63511
62506
63508
62507
62510
62510
63124
62141
62142
63125
62131
63212
63503
62451
62401
62453
63405
62450
62150
62307
67.300 67115-P/F/I (200l/h)
67119-P/F/I (300l/h)
67114 (200l/h)
67118 (300l/h)
67116 (200l/h)
67123 (300l/h)
67301
67117 (200l/h)
67121 (300l/h)
67104-P/F/I (50l/h)
67100 (50l/h)
67105.1-P/F/I (50l/h)
85308(50l/h)
62129
64310
62301
62300
62-807-P/F
63-804-I
62-806-P-F
63-803-I
..-P= Polypropilen / ..-F= PVDF / ..-I= AISI 316
18
PROBLEM
MOTOR RUNS BUT
PUMP DOES NOT
INJECT OR
INJECTION IS
INFERIOR THAN
NOMINAL ONE
PUMP TRICKLES
LIQUID THROUGH
INFERIOR CYLINDER
HOLE
PUMP TRICKLES OIL
THROUGH INFERIOR
CYLINDER HOLE
PUMP LEAKS OIL
THROUGH
REGULATOR
CAUSE
PUMP HAS NOT BEEN PRIMED
SUCTION FILTER IS DIRTY
AIR COMES INTO SUCTION PIPE
CAVITATION IN SUCTION
DAMAGED SEALS(MF)
DAMAGED BELLOWS
DAMAGED REGULATOR O’RINGS
SUCTION / IMPULSION VALVES ARE
DIRTY OR DAMAGED
DAMAGED PISTON(MF)
DAMAGED DIAPHRAGM (MFD)
SOLUTION
· Prime the pump injecting at zero
pressure
-.Clean filter
- Check sealing in connection points
- Increase pipe diameter
- Reduce suction pipe length
- Reduce speed through an inverter
- Use a less viscous liquid
- Change seals
- Change diaphragm
- Change bellows
- Change o’rings
- Clean or change valves
- Change piston
I.T.C. S.L.Warrants the product specified in this document for a period of 1
year from the purchase date. This warranty obligation is limited to the free
replacement of the damaged parts due to any material or manufacture
defect. This warranty does not include periodic maintenance and damage
resulting from misuse.
The equipment must be sent to I.T.C. S.L. Service Center with prepaid
transport charges, and will be sent back with transport charges for
customer’s account.
The warranty document with sales date and shop stamp, or an invoice
copy, must be sent with equipment.
WARRANTY
Sales date and shop stamp
DATE:
SERIAL #
MODEL
19
18
PROBLEM
MOTOR RUNS BUT
PUMP DOES NOT
INJECT OR
INJECTION IS
INFERIOR THAN
NOMINAL ONE
PUMP TRICKLES
LIQUID THROUGH
INFERIOR CYLINDER
HOLE
PUMP TRICKLES OIL
THROUGH INFERIOR
CYLINDER HOLE
PUMP LEAKS OIL
THROUGH
REGULATOR
CAUSE
PUMP HAS NOT BEEN PRIMED
SUCTION FILTER IS DIRTY
AIR COMES INTO SUCTION PIPE
CAVITATION IN SUCTION
DAMAGED SEALS(MF)
DAMAGED BELLOWS
DAMAGED REGULATOR O’RINGS
SUCTION / IMPULSION VALVES ARE
DIRTY OR DAMAGED
DAMAGED PISTON(MF)
DAMAGED DIAPHRAGM (MFD)
SOLUTION
· Prime the pump injecting at zero
pressure
-.Clean filter
- Check sealing in connection points
- Increase pipe diameter
- Reduce suction pipe length
- Reduce speed through an inverter
- Use a less viscous liquid
- Change seals
- Change diaphragm
- Change bellows
- Change o’rings
- Clean or change valves
- Change piston
I.T.C. S.L.Warrants the product specified in this document for a period of 1
year from the purchase date. This warranty obligation is limited to the free
replacement of the damaged parts due to any material or manufacture
defect. This warranty does not include periodic maintenance and damage
resulting from misuse.
The equipment must be sent to I.T.C. S.L. Service Center with prepaid
transport charges, and will be sent back with transport charges for
customer’s account.
The warranty document with sales date and shop stamp, or an invoice
copy, must be sent with equipment.
WARRANTY
Sales date and shop stamp
DATE:
SERIAL #
MODEL
19
C/ Del Mar Adriàtic nº 1 Pol. Ind. Torre del Rector
P.O. Box 60
08130 STA. PERPETUA DE MOGODA
BARCELONA - SPAIN
Tel. 935 44 30 40 Fax 935 44 31 61
Ed:01/03/07-An
This manual suits for next models
19
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