ITT Industries PumpSmart PS200 Quick guide

®
PUMPSMART
CONTROL SOLUTIONS
PS200
Version 4.0
Configuration
& Operation
Guide

PS200 Configuration & Operation Guide
Page 1
Index
Getting Started Section 1
Single Pump Process Configuration Section 2A
Multi-Pump Process Configuration Section 2B
Single Pump Speed Control Configuration Section 2C
Options & Features Section 3
Appendices
Keypad Use A-1
Fault Tracing A-2
Parameter Listing A-3
Basic Instrument Wiring A-4
Quick Reference A-5
Installation Drawings

PS200 Configuration & Operation Guide
GETTING STARTED
Page 3
GETTING STARTED
How to use this guide
This guide has been organized to make setting-up and
configuration of the PumpSmart PS200 easy. Set-up has been
divided into three main sections that include all the
information needed to get up-and-running. The three
sections are:
xSingle Pump - Where one pump is used with a single
process instrument to control on pressure, flow, level, or
temperature.
xMulti-Pump - Where several pumps are used in a
coordinated fashion to meet a pressure, flow, level, or
temperature setpoint.
xSpeed Control - Where a speed setpoint or signal is used
to control PumpSmart.
Each section has been laid out to speed you through the
configuration process, while providing enough background
information to help understand the process.
1. Step Number - The step number helps to keep track of
where you are in the configuration process when used in
conjunction with the process map.
2. Process Map - The process map is a visual guide of what
needs to be done in the step.
3. Background Information - This information explains what
the upcoming steps are and why they are being
performed. Examples are provided to assist in
understanding the concept.
4. Special Notes - These highlighted sections contain
comments that are important to the configuration
process.
5. Key Step - The key step box details the actual parameter
that must be entered into PumpSmart. It includes the
basic keys necessary to input the information.
6. Keypad View - The keypad view shows what you will see
as you perform the configuration outlined in the Key
Step.
Following the initial configuration steps, are sections related
to tuning the PumpSmart PS200 once its running, enabling
additional options and features, and troubleshooting if you
are having problems.
2
Motor Setup
The PumpSmart PS200 variable frequency drive utilizes
Direct Torque Control [DTC] rather than a scalar speed
control variable such as Volts/Hertz. Direct Torque
Control provides more precise speed control, hence
more responsive and accurate control to your set point.
Specific motor data must be ente red into the
PumpSmart drive to enable it to properly control the
motor using DTC.
Steps to be performed are:
1. Enteri ng motor data for characterization
2. Identification of the Motor starting method
3. Establishment of the Maximum and Minimum
speed limits
MOTOR DATA
The motor data will allow the PumpSmart drive to
characterize the motor during its first start-up. During
characterization, PumpSmart will automatically magnetize
the motor windings for 20Æ60 seconds to develo p a
mathematical model of the motor. Entry of the foll owing
parameters is all that is required.
NOTE - If the motor is changed in the future, this data must
be re-entered and a new characterization performed.
NOTE - The information required for this section can be
found on the motor nameplate.
11.04 MOTOR NOM VOLTAGE
KEY SEQUENCE
[From parameter group: 10-
LOCKS/PASSWORDS]
OR
Scroll to parameter group
11
OR
Scroll to parameter 11.04
“MOTOR NOM VOLTAGE”
ENTER
Press to enter the
parameter setting mode
OR
OR
Use a combination of the
arrow keys to scroll to the
nameplate motor voltage.
Enter the value for the
voltage as it appears on
the motor na meplate.
Most commo n voltages
are:
380
460
575
ENTER
Press to complete the
entry
ACT PAR FUNC DRIVE
ENTER
1 L Æ100 GP M 0
11 START-UP DATA
4 MOTOR NOM VOLTAGE
460
!
Motor Data
Maximum
Minimum Speeds
Start/Stop
Method
2
1
3
4
Key Step
Background
Information
Special Notes
Step Number
Keypad View
Process Map
Figure A - Typical Configuration Page
Language Selection
The PumpSmart PS200 drive display
supports the following languages:
English
English (American) - Default
French (Francais)
German (Deutsch)
Italian (Italiano)
Portuguese
Spanish (Espanol)
Language selection may be
performed using parameter 11.01
LANGUAGE, see OPTIONS &
FEATURES for further details.

PS200 Configuration & Operation Guide
GETTING STARTED
Page 4
PumpSmart Keypad
The PumpSmart keypad serves as the primary means of
configuring and operating the drive. It consists of a four-line
display and 16 pushbutton keys. After configuration, all of
the drive parameters can be saved to the keypad.
Basic Configuration
Configuring a typical parameter would involve the following
key-strokes:
TYPICAL PARAMETER ENTRY KEY SEQUENCE
PAR
Press the Parameter Mode key to enter
parameter setting mode.
OR
Use the double arrow keys to scroll through
Parameter Groups.
OR
Use the single arrow keys to scroll through
Parameters in each group.
ENTER
Press to enter the parameter setting mode
OR
OR
Use a combination of the arrow keys to scroll
through selections or enter values.
Double arrow keys are used for fast scrolling,
while single arrow keys are for slow scrolling.
ENTER
Press to complete parameter entry
ACT PAR FUNC DRIVE
ENTER
I 0
REFRESETLOC
REM
MODE Keys
Scrolling & Selection
Keys
Operational
Command Keys
Display
!
For more detail into using
the PumpSmart keypad, see
the Appendix section
entitled:
KEYPAD USE
Figure B - PumpSmart Keypad

PS200 Configuration & Operation Guide
GETTING STARTED
Page 5
Before you Start
Before you begin to field-program your PumpSmart PS200
drive, the following activities are expected to have been
completed:
xPump has been installed, aligned, and
prepared for start-up
xPumpSmart drive has been mounted
properly
[Refer to the hardware manual
for installation details]
xPower has been properly wired to the
drive and from the drive to the motor.
xProcess transmitter(s) and optional
appurtenances have been installed and
correctly wired.
If these steps have not been completed, please stop and
complete them before proceeding.
Once these steps are completed, select the configuration section
that applies (SINGLE PUMP, MULTI-PUMP, SPEED CONTROL) and
begin with Step 1.

PS200 Configuration & Operation Guide
SINGLE PUMP PROCESS
Page 7
SINGLE PUMP-PROCESS
This section is devoted to starting your PumpSmart PS200 in single
pump process control mode. In this mode, a single pump is
connected to your system with a transmitter (pressure, level,
flowmeter, etc.) wired to the PS200 to provide process condition
feedback.
Step Description Parameters
Single-Pump Overview
1
Locks/Passwords
10.02
2
Motor Setup
Drive data for the First Motor Run ID is
entered here in addition to start/stop
methods, and MAX and MIN drive speeds
12.01
11.04
11.05
11.07
11.08
14.01
14.02
3
Operating Mode & Units
Selects the mode of operation and the
primary process transmitter setup.
11.03
15.01
16.03
16.04
4
Setpoint
!
Pump Protection Limit 25.01
25.02
Start/Stop
CHECK & GO STEP
Some parameters may not need to be changed from the
default parameters allowing you to speed through the set-
up process. These parameters have been marked with a
check mark.

PS200 Configuration & Operation Guide
SINGLE PUMP PROCESS
Page 8
1
Locks and Passwords
Operating parameters on the PumpSmart PS200 are
protected by a 3-digit passcode to prevent casual users or
unauthorized users from inadvertently changing the
operating and protection limits that have been set. All PS200
units utilize the same passcode; it cannot be changed by the
user/owner.
When the PS200 keypad is locked, functionality is limited to
starting, stopping, and changing the operating setpoint.
10.02 PASS CODE
KEY SEQUENCE
[From parameter group: 99 INFORMATION]
PAR
Press to enter
parameter mode
OR
Scroll to parameter
group 10 LOCKS /
PASSWORDS
OR
Scroll to parameter
10.02 PASS CODE
ENTER
Press to enter the
parameter setting
mode
OR
OR
Use a combination of
the arrow keys to scroll
to the number 358.
To open the Parameter
lock, scroll to parameter
10.02 and enter the
passcode 358. The
display value will
automatically return to 0
after the three-digit
code has been entered.
To check on the status
of the parameter lock:
scroll to parameter
10.01. After correctly
entering the passcode, it
will read “OPEN”
ENTER
Press to complete the
passcode entry
ACT PAR FUNC DRIVE
ENTER
1 L Æ0 PSIG 0
10 LOCKS/PASSWORDS
2 PASS CODE
358
Single Pump Application Macro
The Single Pump Application Macro is
the default setting on new PumpSmart
units. If you are re-applying this unit
from some other application, check
parameter 11.02 APPLICATION MACRO
and make sure it is set to SINGLE PUMP.

PS200 Configuration & Operation Guide
SINGLE PUMP PROCESS
Page 9
2
Motor Setup
The PumpSmart PS200 variable frequency drive utilizes Direct
Torque Control [DTC] rather than a scalar speed control variable
such as Volts/Hertz. Direct Torque Control provides more precise
speed control, hence more responsive and accurate control to
your set point. Specific motor data must be entered into the
PumpSmart drive to enable it to properly control the motor using
DTC.
Steps to be performed are:
1. Identification of the Motor starting method
2. Entering motor data for characterization
3. Establishment of the Maximum and Minimum speed
limits
START/STOP OPTIONS
The PumpSmart PS200 has three ways to start and stop:
Two-wire / HOA - This is the default start/stop method and is
common to "RUN/STOP" switch configurations. This setting is also
used when starting/stopping the PS200 through the keypad [i.e.
no external switch] or when an manual override switch is desired
Three-wire pulse start/pulse stop
Fieldbus control - PumpSmart may be remotely started through a
DCS system. This option does require the optional Fieldbus
communication module. Refer to the FIELDBUS CONTROL option
for further details.
12.01 START/STOP
KEY SEQUENCE
[From parameter group: 10 LOCKS /
PASSWORDS]
OR
Scroll to parameter group
12 START/STOP. Parameter
12.01 will be the first
selection
ENTER
Press to enter the
parameter setting mode
OR
Use the arrow keys to
scroll to the desired
parameter [Example
shown - 3 WIRE]
If you are using a two-
wire start-stop method
or the keypad only, skip
this step and proceed to
the next step (Motor
Data), otherwise select:
x3 WIRE, or
xFIELDBUS
ENTER
Press to complete the
entry
NOTE - If you are using a 3-Wire Start/Stop, you may see a "No
Motor Data" fault prior to making this entry. This fault may be
cleared by pressing the "Reset" button after parameter 12.01 has
been set to 3-WIRE.
!
Start/Stop
Method
Maximum
Minimum Speeds
Motor Data
2
1
3
4
ACT PAR FUNC DRIVE
ENTER
1 L Æ0 PSIG 0
12 START/STOP
1 START/STOP
3-WIRE

PS200 Configuration & Operation Guide
SINGLE PUMP PROCESS
Page 10
MOTOR DATA
The motor data will allow the PumpSmart drive to characterize
the motor prior to its first start-up. During characterization,
PumpSmart will automatically magnetize the motor windings for
20 - 60 seconds to develop a mathematical model of the motor.
Entry of the following parameters is all that is required.
NOTE - If the motor is changed in the future, this data must be re-
entered and a new characterization will be performed.
NOTE - The information required for this section can be found on
the motor nameplate.
11.04 MOTOR NOM VOLTAGE
KEY SEQUENCE
[From parameter group: 12 START /
STOP]
OR
Scroll to parameter group
11 START-UP DATA
OR
Scroll to parameter 11.04
MOTOR NOM VOLTAGE
ENTER
Press to enter the
parameter setting mode
OR
OR
Use a combination of the
arrow keys to scroll to the
nameplate motor voltage.
Enter the value for
motor voltage and
frequency as found on
the motor nameplate.
Available selections are
208 VAC - 60HZ
220 VAC - 50 Hz
220 VAC - 60 Hz
230 VAC - 60 Hz
380 VAC - 50 Hz
415 VAC - 50 Hz
460 VAC - 60 Hz (default)
575 VAC - 60 Hz
OTHER
Selecting OTHER will require
entry in parameters 11.06
MOTOR NOM FREQ and
11.12 OTHER MOTOR VOLT.
ENTER
Press to complete the
entry
11.05 MOTOR NOM CURRENT
KEY SEQUENCE
[From parameter: 11.04 MOTOR NOM
VOLTAGE]
OR
Scroll to parameter 11.05
MOTOR NOM CURRENT
ENTER
Press to enter the
parameter setting mode
OR
OR
Use a combination of the
arrow keys to scroll to the
nameplate motor current.
Enter the actual full load
amps (FLA) of the
motor here. Refer to the
motor nameplate for the
correct value.
ENTER
Press to complete the
entry
ACT PAR FUNC DRIVE
ENTER
1 L Æ0 PSIG 0
11 START-UP DATA
4 MOTOR NOM VOLTAGE
460VAC - 60 HZ
ACT PAR FUNC DRIVE
ENTER
1 L Æ0 PSIG 0
11 START-UP DATA
5 MOTOR NOM CURRENT
25

PS200 Configuration & Operation Guide
SINGLE PUMP PROCESS
Page 11
11.07 MOTOR FL RPM
KEY SEQUENCE
[From parameter: 11.05 MOTOR NOM
CURRENT]
OR
Scroll to parameter 11.07
MOTOR FL RPM
ENTER
Press to enter the
parameter setting mode
OR
OR
Use a combination of the
arrow keys to scroll to the
nameplate full load speed.
Enter the full load RPM
of the motor. Please
note this is the
nameplate value of the
full load RPM and not
the nominal speed of
the motor.
For Example: An 1800 RPM
motor might have a full
load RPM of 1770 RPM
ENTER
Press to complete the
entry
11.08 MOTOR NOM POWER
KEY SEQUENCE
[From parameter: 11.07 MOTOR FL RPM]
OR
Scroll to parameter
11.08 MOTOR NOM
POWER
ENTER
Press to enter the
parameter setting
mode
OR
OR
Use a combination of
the arrow keys to scroll
to the nameplate
power.
Enter the nominal power
(HP or kW) of the motor
as found on the motor
nameplate.
If you are using the
Default language of
ENGLISH(AM), then the
units of entry will be
Horsepower. Otherwise
kW will be the units of
entry.
ENTER
Press to complete the
entry
ACT PAR FUNC DRIVE
ENTER
1 L Æ0 PSIG 0
11 START-UP DATA
7 MOTOR FL RPM
1770
ACT PAR FUNC DRIVE
ENTER
1 L Æ0 PSIG 0
11 START-UP DATA
8 MOTOR NOM POWER
50

PS200 Configuration & Operation Guide
SINGLE PUMP PROCESS
Page 12
ID MAGN REQ
This warning is normal, proceed on to the step
INDENTIFICATION RUN
IDENTIFICATION RUN
PumpSmart uses specific motor detail to create a mathematical
motor model. This model enables more accurate motor control
and is created with the motor data you have just entered and by
magnetizing the motor for 20 to 60 seconds at zero speed. This is
called a First Start ID Run.
Once all the motor data has been entered, the following warning
will be displayed:
ID MAGN REQ
This warning indicates that a First Start ID Run is required before
the pump may be operated. Now is a good time to perform this
run.
With the motor connected to the drive and the keypad in Local (L)
mode, press the START button. FOLLOW ALL STANDARD SAFETY
PRACTICES FOR STARTING MACHINERY.
NOTE
ALLOW THE FIRST START ID RUN TO COMPLETE BEFORE
STOPPING/RESETTING THE DRIVE. Although the motor may not
appear to respond to the start command, it has. A warning
message “ID MAGN” will be displayed during the ID. Once the ID
run is complete, the message "ID DONE" will be displayed.
NOTE - If the motor is changed in the future, a First Start ID Run
must be performed again to maintain the accuracy of the
PumpSmart control.
Once the First Start ID Run has been completed, the following
message will appear:
ID DONE
Once this appears, proceed on to the next step DRIVE OPERATION
LIMITS.
E-Stop/Permissive
The PS200 will not operate unless
the E-Stop/Permissive switch [DI1L]
is closed. This includes performing
the First Start ID Run. If not closed
a warning message will appear on
the keypad display:
RUN DISABLED
See Appendix A-4, Instrument
Wiring, for details on wiring this
switch.
NOTE:
The E-Stop/Permissive switch can not
be defeated through parameter
setting. If your application does not
use an E-Stop / Permissive switch, DI1L
can be bypassed physically inside the
PumpSmart unit. Refer to Appendix A-
4, Instrument Wiring, for details.

PS200 Configuration & Operation Guide
SINGLE PUMP PROCESS
Page 13
DRIVE OPERATION LIMITS
Drive operation limits safe-guard the pump and drive system
from operating in unstable over-speed and/or low-speed
conditions.
Maximum Speed - The PumpSmart System will adjust the
speed of the motor to achieve the desired operating setpoint.
Although the PumpSmart system can drive the motor to 2-3
times its nameplate speed, this is generally impractical for
several reasons. First, unless the pump and motor are
designed for overspeed operation, they could prematurely
wear or even catastrophically fail. Second, centrifugal pumps
generate pressure by the square of the speed and overspeed
operation may overpressure the pump or surrounding piping
system.
The maximum speed setting should never be set over the
full load RPM of the motor or the pump manufacturers
stated maximum speed of the pump.
14.01 MAXIMUM SPEED
KEY SEQUENCE
[From parameter group: 11 START UP
DATA]
OR
Scroll to parameter
group14, SPD LIM/STRT
LVL. Parameter 14.01 will
be the first selection.
ENTER
Press to enter the
parameter setting mode
OR
OR
Use a combination of the
arrow keys to scroll to the
maximum speed.
Enter the maximum
speed that the pump,
motor, and system can
operate at. In most
cases, the maximum
speed will be the same
as the previously entered
full load RPM.
MAX SPEED dFull Load
Motor RPM
and
dPump
maximum
speed
The default value is the
speed set in parameter
11.07 MOTOR FL RPM
ENTER
Press to complete the
entry
Minimum Speed - As the demand on the pump decreases,
PumpSmart will decrease the pump speed to match the new
demand. This Minimum Speed parameter sets the minimum
speed that the pump can operate at. It is also used to define
the safe speed to run the pump during a pump protection
fault. The default value for minimum speed is 25% of 11.07
MOTOR FL RPM.
When determining a minimum speed, consider the
following:
xMotor Minimum Speed [Turndown ratio] - Due to
motor loading and thermal effects, the motor
minimum speed on centrifugal pumps should not be
less than 1/10th its full-load speed.
ACT PAR FUNC DRIVE
ENTER
1 L Æ0 PSIG 0
14 SPD LIM/STRT LVL
1 MAXIMUM SPEED
1770

PS200 Configuration & Operation Guide
SINGLE PUMP PROCESS
Page 14
Example – if full load rpm = 3550, set min speed to
355. Use greater than 10% if either of the following
conditions exist:
xPump Minimum Speed - Some pumps have
minimum speed requirements, such as multistage
pumps (>2 stages) and sleeve bearing pumps.
Consult your pump operation manual to see if there
is a minimum speed limit for your pump. Note - 1&
2 stage pumps do not normally have minimum
speed requirements.
xStatic Head Conditions (minimum flow) - The
minimum speed should be set to assure that the
pump generates enough head to overcome static
resistance. In some cases, this can cause overheating
and possible vaporization of the liquid in the pump
casing.
14.02 MINIMUM SPEED
KEY SEQUENCE
[From parameter group: 14.01 MAXIMUM
SPEED]
OR
Scroll to parameter 14.02
MINIMUM SPEED
ENTER
Press to enter the
parameter setting mode
OR
OR
Use a combination of the
arrow keys to scroll to the
minimum speed.
Enter the minimum
speed that the pump
and motor can safely
operate at.
Consider-
xTurndown ratio
xPump minimum
speed
xMinimum flow
The default value is 25%
of the speed set in
parameter 11.07 MOTOR
FL RPM
ENTER
Press to complete the
entry
NOTES
The default settings of the PumpSmart drive will stop the
pump if the process demand requires the pump to operate
below the minimum speed. A LOW DEMAND Fault will be
displayed in this case. A delay can be set for up to 30
minutes (1800 sec) before shutting down. Alternatively the
drive may be set to operate at a minimum speed until it is
manually shut-off. If the process condition clears while
operating at minimum speed, PumpSmart will resume normal
operation. See the OPTIONS section for further details.
If PumpSmart shuts-down due to a pump protect fault, it can
be configured to try and restart multiple times before
shutting down completely. The interval between these times
can be adjusted for up to 250 seconds. The default value is
60 seconds. The AUTO RESTART and ERROR RESET features
must be set to "ON" See the OPTIONS section for further
details.
Once the PumpSmart unit shuts down completely, it must be
manually restarted.
ACT PAR FUNC DRIVE
ENTER
1 L Æ0 PSIG 0
14 SPD LIM/STRT LVL
2 MINIMUM SPEED
443

PS200 Configuration & Operation Guide
SINGLE PUMP PROCESS
Page 15
3
Select Operating Mode and Units
In this section, the operating mode is selected and the primary process
transmitter is configured.
OPERATING MODE
There are four modes for operating the PumpSmart PS200:
Pressure, Flow, Level, or Temperature/Other. This selection
pre-selects the defaults for units and PI control settings [See
TUNING].
xPressure – PumpSmart will work to maintain a pressure
setpoint based on a pressure transmitter signal.
xFlow – PumpSmart will work to maintain a flow setpoint
based on a flowmeter signal.
xLevel – used to maintain a defined tank level based on a
level transmitter feedback, although a pressure
transmitter at the pump suction can also be used.
PumpSmart can control the level in either a suction or
discharge tank.
xTemperature/OTHER – used to maintain defined
temperature of a process stream based on a temperature
transmitter signal. Also use this selection if a 4-20 ma
signal from a different type of transmitter is used.
11.03 MODE SELECT
KEY SEQUENCE
[From parameter group: 14.02 MINIMUM
SPEED]]
OR
Scroll to parameter group
11 START-UP DATA
OR
Scroll to parameter 11.03
“OPERATING MODE”
ENTER
Press to enter the
parameter setting mode
OR
Scroll to selection
Example – Pressure
Select the control mode
for your application. If
the control mode is
PRESSURE, skip to the
next step (Process
Variable selection).
Options:
Pressure
Flow
Level
Temperature/Other
ENTER
Press to complete the
entry
ACT PAR FUNC DRIVE
ENTER
1 L Æ0 PSIG 0
11 START-UP DATA
03 MODE SELECT
PRESSURE
Operating Mode
Select
Process
Transmitter
Configuration
Process Variable
Selection
3
1
2
4
!

PS200 Configuration & Operation Guide
SINGLE PUMP PROCESS
Page 16
PROCESS VARIABLE SELECTION
The process variable unit selection identifies what units your
operating mode is in. This parameter sets the units that are
used in the actual signal and setpoint display. The defaults
are shown for ENGLISH [AM] selection.
Operating Mode Available Units Selection
Pressure
PSIG [default]
BAR
FT– Feet
M– Meters
%
Flow
GPM – Gallons Per Minute [default]
M3Hr – Cubic meters per hour
LBM/SEC - Pounds mass per second
LBM/HR - Pounds mass per hour
KG/HR - Kilograms per hour
%
Level
PSIG
BAR
FT-Feet [default]
IN - Inches
CM - Centimeters
M– Meters
%
Temperature °F – Degrees Fahrenheit [default]
°C – Degrees Celsius
NOTE - If you are using a differential pressure flowmeter, please
see the OPTIONS & FEATURES section for assistance in selecting
the correct process variable.
15.01 AI2 UNIT
KEY SEQUENCE
[From parameter group 11.03 MODE
SELECT]
OR
Scroll to parameter group
15 PROCESS VAR UNIT.
Parameter 15.01 will be
the first selection
Select the proper units
of the operating mode.
Skip to the next step if
the default unit is okay,
otherwise select:
ENTER
Press to enter the
parameter setting mode
OR
Scroll to the appropriate
measurement units.
Example shown is PSIG
BAR
GPM
PSIG
(Default)
M3/HR
LBM/SEC
%
LBM/HR
KG/HR
FT
IN
CM
M
qF
qC
ENTER
Press to complete the
entry
NOTE - FOR PRESSURE/LEVEL MODES
If units of FT, IN, M or CM are used and Specific Gravity [SG] is
other than 1.0, parameter 17.04 must be completed. See Options
& Features.
NOTE - FOR PRESSURE/LEVEL MODES
If units of FT, IN, M or CM are used, Specific Gravity [SG] must be
constant. If SG varies widely, use units of PSIG or Bar.
ACT PAR FUNC DRIVE
ENTER
1 L Æ0 PSIG 0
15 PROCESS VAR UNIT
1 AI2 UNIT
PSIG
AI2 refers to the Analog Input
channel No. 2. This is where your
primary process transmitter should
be
p
h
y
sicall
y
connected

PS200 Configuration & Operation Guide
SINGLE PUMP PROCESS
Page 17
PROCESS TRANSMITTER CONFIGURATION
The primary process transmitter is the device that will measure
your process conditions. The PS200 requires information to
properly scale the 4-20 mA signal that the transmitter sends.
AI2 MAX - This refers to the process value that your transmitter is
calibrated to at its max signal [20 mA]. Refer to your transmitter
calibration sheet, or the instrument nameplate, for this value.
Example - a direct reading flowmeter [e.g. magmeter, vortex
flowmeter, etc…] that has a range of 0 - 2000 GPM would
be calibrated such that at 2000 GPM, the output of the
transmitter would be 20 mA. Parameter 16.03 would be set
to 2000 in this case. The units of 16.03 are the same as
selected in parameter 15.01.
NOTES
Differential pressure flowmeters [e.g. orifice plate, venturi] do
not produce 4-20 mA signals that are linear with the flow-
rate. PumpSmart refers to this as a QUADRATIC input -- Refer
to the section DIFFERENTIAL PRESSURE FLOWMETERS in the
options section for proper setup.
16.03 AI2 MAX
KEY SEQUENCE
[From parameter group: 15.01 AI2 UNIT]
OR
Scroll to parameter group
16 SETPOINT SELECT
OR
Scroll to parameter 16.03
AI2 MAX
ENTER
Press to enter the
parameter setting mode
OR
OR
Use a combination of the
arrow keys to scroll to the
correct value. Example
shown - 300 PSIG
Enter the reading of the
primary process
transmitter that
corresponds to its 20
mA signal.
Units are the same as
entered in 15.01.
ENTER
Press to complete the
entry
ACT PAR FUNC DRIVE
ENTER
1 L Æ0 PSIG 0
16 SETPOINT SELECT
3 AI2 MAX
300

PS200 Configuration & Operation Guide
SINGLE PUMP PROCESS
Page 18
AI2 MIN - This is the process value that corresponds to the
transmitter's minimum signal [4 mA]. This value is normally zero
on a pressure or flow transmitter. Refer to your transmitter
calibration sheet, or the instrument nameplate, for this value.
NOTE - Most pressure and flow transmitters are configured for a
reading of 0 [PSIG, GPM, etc…] at 4 mA. If so, this step may be
omitted since the default of parameter 16.04 is 0.
16.04 AI2 MIN
KEY SEQUENCE
[From parameter group: 16.03 AI2 MAX]
OR
Scroll to parameter 16.04
AI2 MIN
ENTER
Press to enter the
parameter setting mode
OR
OR
Use a combination of the
arrow keys to scroll to the
correct value. Example
shown - 0 PSIG
Enter the reading of the
primary process
transmitter that
corresponds to its 4-mA
signal.
If your transmitter signal
is zero (0) at 4mA, skip
to the next section
(Enter Setpoint).
Units are the same as
entered in 15.01.
ENTER
Press to complete the
entry
ACT PAR FUNC DRIVE
ENTER
1 L Æ0 PSIG 0
16 SETPOINT SELECT
4 AI2 MIN
0