ITT Goulds Pumps XHD User manual

Installation, Operation,
and Maintenance Manual
XHD

Table of Contents
Table of Contents
Introduction and Safety .......................................................................................................... 4
Introduction ............................................................................................................................. 4
Safety ...................................................................................................................................... 4
Safety terminology and symbols ........................................................................................... 4
Environmental safety ............................................................................................................ 5
User safety ........................................................................................................................... 6
Safety regulations for Ex-approved products in potentially explosive atmospheres ............. 7
Product approval standards .................................................................................................... 9
Product warranty ................................................................................................................... 10
Transportation and Storage ................................................................................................. 11
Inspect the delivery ............................................................................................................... 11
Inspect the package ........................................................................................................... 11
Inspect the unit ................................................................................................................... 11
Transportation guidelines ...................................................................................................... 11
Pump handling ................................................................................................................... 11
Lifting methods ................................................................................................................... 11
Storage guidelines ................................................................................................................ 14
Pump storage requirements .................................................................................................. 14
Frostproofing ......................................................................................................................... 14
Product Description .............................................................................................................. 15
General description ............................................................................................................... 15
General description i-ALERT™ Condition Monitor ................................................................ 17
Nameplate information .......................................................................................................... 18
Installation ............................................................................................................................. 20
Preinstallation ....................................................................................................................... 20
Pump location guidelines .................................................................................................... 20
Foundation requirements ................................................................................................... 20
Baseplate-mounting procedures ........................................................................................... 21
Prepare the baseplate for mounting ................................................................................... 21
Install the baseplate using shims or wedges ...................................................................... 22
Install the baseplate using jackscrews ................................................................................ 22
Direct-coupled baseplate-leveling worksheet ..................................................................... 26
Install pump, driver, and v-belt drive ..................................................................................... 27
Install and align the sheaves .............................................................................................. 27
Install and tension the belt .................................................................................................. 27
Install the pump, driver, and coupling .................................................................................... 28
Pump-to-driver alignment ...................................................................................................... 28
Alignment checks ............................................................................................................... 29
Permitted indicator values for alignment checks ................................................................ 29
Alignment measurement guidelines ................................................................................... 30
Attach the dial indicators for alignment ............................................................................... 30
Pump-to-driver alignment instructions ................................................................................ 30
Grout the baseplate .............................................................................................................. 33
Piping checklists ................................................................................................................... 34
General piping checklist ..................................................................................................... 34
Suction-piping checklist ...................................................................................................... 35
Discharge piping checklist .................................................................................................. 37
Bypass-piping considerations ............................................................................................. 38
Auxiliary-piping checklist .................................................................................................... 39
Final piping checklist .......................................................................................................... 39
XHD Installation, Operation, and Maintenance Manual 1

Table of Contents
Commissioning, Startup, Operation, and Shutdown ......................................................... 40
Preparation for startup .......................................................................................................... 40
Remove the V-belt drive guard ............................................................................................. 40
Remove the coupling guard .................................................................................................. 41
Check the rotation ................................................................................................................. 42
Impeller-clearance check ...................................................................................................... 42
Impeller axial clearances .................................................................................................... 42
Impeller-clearance setting ..................................................................................................... 42
Set impeller to Suction Seal Ring Clearance Dial Indicator Method ............................ 44
Set impeller clearance dial indicator method - XHD ........................................................... 46
Suction seal ring clearance check - XHD only .................................................................... 47
Install the V-belt drive guard ................................................................................................. 47
V-Belt drive operation ........................................................................................................... 48
V belt drive installation checks ............................................................................................ 48
V-belt drive monitoring and protection ................................................................................ 48
Couple the pump and driver .................................................................................................. 49
Install the coupling guard .................................................................................................... 50
Bearing lubrication ................................................................................................................ 52
Lubricate the bearings with oil ............................................................................................ 53
Shaft-sealing options ............................................................................................................ 53
Mechanical seal options ..................................................................................................... 53
Connection of sealing liquid for mechanical seals .............................................................. 53
Packed stuffing box option ................................................................................................. 54
Connection of sealing liquid for a packed stuffing box ........................................................ 54
Seal the shaft with a packed stuffing box ............................................................................ 54
Pump priming ........................................................................................................................ 57
Prime the pump with the suction supply above the pump ................................................... 57
Prime the pump with the suction supply below the pump ................................................... 57
Other methods of priming the pump ................................................................................... 59
Start the pump ...................................................................................................................... 59
Activate the i-ALERT Condition Monitor ................................................................................ 59
i-ALERT™ Condition Monitor routine operation .................................................................... 60
Pump operation precautions ................................................................................................. 61
Shut down the pump ............................................................................................................. 61
Deactivate the i-ALERT™ Condition Monitor ........................................................................ 61
Reset the i-ALERT™ Condition Monitor ................................................................................ 62
Make the final alignment of the pump and driver ................................................................... 62
Maintenance ........................................................................................................................... 63
Maintenance schedule .......................................................................................................... 63
Bearing maintenance ......................................................................................................... 64
Lubricating oil requirements ............................................................................................... 64
Oil volumes ......................................................................................................................... 64
Acceptable oil for lubricating bearings ................................................................................ 64
Lubricating-grease requirements ........................................................................................ 64
Shaft-seal maintenance ...................................................................................................... 66
Disassembly ......................................................................................................................... 68
Disassembly precautions ................................................................................................... 68
Tools required .................................................................................................................... 68
Typical disassembly ........................................................................................................... 68
Wet end disassembly instructions ...................................................................................... 69
Remove the power end - quick disconnect option for XHD ................................................. 78
Remove the power end- XHD and XHD Value Option ........................................................ 79
Disassemble the power end - XHD, oil lubrication .............................................................. 81
Disassembly of other power end configurations ................................................................. 83
Preassembly inspections ...................................................................................................... 84
Replacement guidelines ..................................................................................................... 84
2 XHD Installation, Operation, and Maintenance Manual

Table of Contents
Power end inspection ......................................................................................................... 84
Reassembly .......................................................................................................................... 85
Assemble the power end- XHD, oil lubrication .................................................................... 85
Assemble the power end to the pedestal ............................................................................ 87
Assembly of other power end configurations ...................................................................... 89
Wet end assembly instructions ........................................................................................... 90
Complete wet end connection - XHD .................................................................................. 90
Wet end assembly instructions ........................................................................................... 91
Assembly references ........................................................................................................ 101
Troubleshooting .................................................................................................................. 109
Operation troubleshooting ................................................................................................... 109
Alignment troubleshooting .................................................................................................. 110
Assembly troubleshooting ................................................................................................... 110
i-ALERT™ Condition Monitor troubleshooting .................................................................... 110
Parts Listings and Cross-Sectional Drawings .................................................................. 111
Assembly drawings (exploded views) ................................................................................. 111
Certification: CE or CE ATEX ............................................................................................. 117
Certificates of conformance ................................................................................................ 117
Other Relevant Documentation or Manuals ...................................................................... 123
Local ITT Contacts .............................................................................................................. 124
Regional offices .................................................................................................................. 124
XHD Installation, Operation, and Maintenance Manual 3

Introduction and Safety
Introduction and Safety
Introduction
Purpose of this manual
The purpose of this manual is to provide necessary information for:
• Installation
• Operation
• Maintenance
CAUTION:
Read this manual carefully before installing and using the product. Improper use of the product can
cause personal injury and damage to property, and may void the warranty.
NOTICE:
Save this manual for future reference, and keep it readily available at the location of the unit.
Requesting other information
Special versions can be supplied with supplementary instruction leaflets. See the sales
contract for any modifications or special version characteristics. For instructions, situations, or
events that are not considered in this manual or in the sales documents, please contact the
nearest ITT representative.
Always specify the exact product type and identification code when requesting technical
information or spare parts.
Safety
WARNING:
• The operator must be aware of safety precautions to prevent physical injury.
• Any pressure-containing device can explode, rupture, or discharge its contents if it is over-
pressurized. Take all necessary measures to avoid over-pressurization.
• Operating, installing, or maintaining the unit in any way that is not covered in this manual could
cause death, serious personal injury, or damage to the equipment. This includes any modification to
the equipment or use of parts not provided by ITT. If there is a question regarding the intended use of
the equipment, please contact an ITT representative before proceeding.
• Do not change the service application without the approval of an authorized ITT representative.
• Never operate the pump without safety devices installed.
• Never operate the pump with the discharge valve closed.
Safety terminology and symbols
About safety messages
It is extremely important that you read, understand, and follow the safety messages and
regulations carefully before handling the product. They are published to help prevent these
hazards:
• Personal accidents and health problems
• Damage to the product
• Product malfunction
4 XHD Installation, Operation, and Maintenance Manual

Introduction and Safety
Hazard levels
Hazard level Indication
A hazardous situation which, if not avoided, will
DANGER: result in death or serious injury
A hazardous situation which, if not avoided, could
WARNING: result in death or serious injury
A hazardous situation which, if not avoided, could
CAUTION: result in minor or moderate injury
• A potential situation which, if not avoided,
NOTICE: could result in undesirable conditions
• A practice not related to personal injury
Hazard categories
Hazard categories can either fall under hazard levels or let specific symbols replace the
ordinary hazard level symbols.
Electrical hazards are indicated by the following specific symbol:
Electrical Hazard:
These are examples of other categories that can occur. They fall under the ordinary hazard
levels and may use complementing symbols:
• Crush hazard
• Cutting hazard
• Arc flash hazard
Environmental safety
The work area
Always keep the station clean to avoid and/or discover emissions.
Waste and emissions regulations
Observe these safety regulations regarding waste and emissions:
• Appropriately dispose of all waste.
• Handle and dispose of the processed liquid in compliance with applicable environmental
regulations.
• Clean up all spills in accordance with safety and environmental procedures.
• Report all environmental emissions to the appropriate authorities.
WARNING:
Do NOT send the product to the ITT manufacturer if it has been contaminated by any nuclear radiation.
Inform ITT so that accurate actions can take place.
Electrical installation
For electrical installation recycling requirements, consult your local electric utility.
XHD Installation, Operation, and Maintenance Manual 5

Introduction and Safety
Recycling guidelines
Always follow local laws and regulations regarding recycling.
User safety
General safety rules
These safety rules apply:
• Always keep the work area clean.
• Pay attention to the risks presented by gas and vapors in the work area.
• Avoid all electrical dangers. Pay attention to the risks of electric shock or arc flash hazards.
• Always bear in mind the risk of drowning, electrical accidents, and burn injuries.
Safety equipment
Use safety equipment according to the company regulations. Use this safety equipment within
the work area:
• Helmet
• Safety goggles, preferably with side shields
• Protective shoes
• Protective gloves
• Gas mask
• Hearing protection
• First-aid kit
• Safety devices
NOTICE:
Never operate a unit unless safety devices are installed. Also see specific information
about safety devices in other chapters of this manual.
Electrical connections
Electrical connections must be made by certified electricians in compliance with all internation-
al, national, state, and local regulations. For more information about requirements, see sections
dealing specifically with electrical connections.
Precautions before work
Observe these safety precautions before you work with the product or are in connection with
the product:
• Provide a suitable barrier around the work area, for example, a guard rail.
• Make sure that all safety guards are in place and secure.
• Allow all system and pump components to cool before you handle them.
• Make sure that you have a clear path of retreat.
• Make sure that the product cannot roll or fall over and injure people or damage property.
• Make sure that the lifting equipment is in good condition.
• Use a lifting harness, a safety line, and a breathing device as required.
• Make sure that the product is thoroughly clean.
• Make sure that there are no poisonous gases within the work area.
• Make sure that you have quick access to a first-aid kit.
• Disconnect and lock out power before servicing.
• Check the explosion risk before you weld or use electric hand tools.
6 XHD Installation, Operation, and Maintenance Manual

Introduction and Safety
Precautions during work
Observe these safety precautions when you work with the product or are in connection with the
product:
• Never work alone.
• Always wear protective clothing and hand protection.
• Stay clear of suspended loads.
• Always lift the product by its lifting device.
• Beware of the risk of a sudden start if the product is used with an automatic level control.
• Beware of the starting jerk, which can be powerful.
• Rinse the components in water after you disassemble the pump.
• Do not exceed the maximum working pressure of the pump.
• Do not open any vent or drain valve or remove any plugs while the system is pressurized.
Make sure that the pump is isolated from the system and that pressure is relieved before
you disassemble the pump, remove plugs, or disconnect piping.
• Never operate a pump without a properly installed
v-belt or
coupling guard.
• Always bear in mind the risk of drowning, electrical accidents, and burn injuries.
• Never heat the condition monitor to temperatures in excess of 300°F (149°C).
• Never expose the condition monitor to open flames.
• Do not use the condition monitor in atmospheres containing acetic acid.
• Always wear protective gloves. The pump and condition monitor can be hot.
Hazardous liquids
The product is designed for use in liquids that can be hazardous to your health. Observe these
rules when you work with the product:
• Make sure that all personnel who work with biologically hazardous liquids are vaccinated
against diseases to which they may be exposed.
• Observe strict personal cleanliness.
Wash the skin and eyes
1. Follow these procedures for chemicals or hazardous fluids that have come into contact with
your eyes or your skin:
Condition Action
Chemicals or hazardous 1. Hold your eyelids apart forcibly with your fingers.
fluids in eyes 2. Rinse the eyes with eyewash or running water for at least
15 minutes.
3. Seek medical attention.
Chemicals or hazardous 1. Remove contaminated clothing.
fluids on skin 2. Wash the skin with soap and water for at least 1 minute.
3. Seek medical attention, if necessary.
Safety regulations for Ex-approved products in potentially explosive
atmospheres
Description of ATEX
The ATEX directives are a specification enforced in Europe for electrical and non-electrical
equipment. ATEX deals with the control of potentially explosive atmospheres and the
standards of equipment and protective systems used within these atmospheres. The relevance
of the ATEX requirements is not limited to Europe. You can apply these guidelines to
equipment installed in any potentially explosive atmosphere.
XHD Installation, Operation, and Maintenance Manual 7

Introduction and Safety
Guidelines for compliance
Compliance is only fulfilled when the pump is operated within its intended use, for example
within its intended hydraulic range. The conditions of the service must not be changed without
approval of an authorized ITT representative. When installing or maintaining explosion-proof
pumps, follow these guidelines:
• Always install ATEX-approved equipment in compliance with the directive and applicable
standards (IEC/EN 60079–14).
• Do not install explosion proof products in locations that are classified as hazardous in the
national electric code, ANSI/NFPA 70–2005.
WARNING:
This manual clearly identifies accepted methods for disassembling units. These methods must be
adhered to. Trapped liquid can rapidly expand and result in a violent explosion and injury. Never apply
heat to impellers, propellers, or their retaining devices to aid in their removal.
If there are any questions regarding these requirements, the intended use, or if the equipment
requires modification, contact an ITT representative before you proceed.
Personnel requirements
ITT disclaims all responsibility for work done by untrained and unauthorized personnel.
These are the personnel requirements for Ex-approved products in potentially explosive
atmospheres:
• All work on the product must be carried out by certified electricians and ITT-authorized
mechanics. Special rules apply to installations in explosive atmospheres.
• All users must know about the risks of electric current and the chemical and physical
characteristics of the gas and/or vapor present in hazardous areas.
• Any maintenance for Ex-approved products must conform to international and national
standards (for example IEC/EN 60079-17).
Product and product handling requirements
These are the product and product handling requirements for Ex-approved products in
potentially explosive atmospheres:
• Only use the product in accordance with the approved motor data stated on the
nameplates.
• The Ex-approved product must never run dry during normal operation. Dry running during
service and inspection is only permitted outside the classified area.
• Never start a pump without the proper priming.
• Before you start working with the product, make sure that the product and the control panel
are isolated from the power supply and the control circuit, so they cannot be energized.
• Do not open the product while it is energized or in an explosive gas atmosphere.
• Make sure that thermal contacts are connected to a protection circuit according to the
approval classification of the product.
• Intrinsically safe circuits are normally required for the automatic level-control system by the
level regulator if mounted in zone 0.
• The yield stress of fasteners must be in accordance with the approval drawing and the
product specification.
• Make sure that the equipment is properly maintained:
• Monitor the pump components and the end temperature of the liquid.
• Maintain proper bearing lubrication.
• Do not modify the equipment without approval from an authorized ITT representative.
• Only use parts that have been provided by an authorized ITT representative.
8 XHD Installation, Operation, and Maintenance Manual

Introduction and Safety
Equipment for monitoring
For additional safety, use condition-monitoring devices. Condition-monitoring devices include
but are not limited to these devices:
• Pressure gauges
• Flow meters
• Level indicators
• Motor load readings
• Temperature detectors
• Bearing monitors
• Leak detectors
• PumpSmart control system
Product approval standards
Regular standards
All standard products are approved according to CSA standards in Canada and UL standards
in USA. The drive unit degree of protection follows IP68. See the nameplate for maximum
submersion, according to standard IEC 60529.
All electrical ratings and performance of the motors comply with IEC 600341.
Explosion-proofing standards
All explosion-proof products for use in explosive atmospheres are designed in compliance with
one or more of the following approvals:
• EN, ATEX Directive 94/9/EC
• FM According to NEC
• Class 1 Div 1 Groups “C”, and “D”
• Class 2 Div 1 Groups “E”, “F”, and “G”
• Class 3 Div 1 Hazardous Locations
ATEX/IECEx:
• Group: IIC
• Category: Ex ia
• Temperature Class: T4 (for ambients up to 100ºC)
• ATEX Marking: Ex II 1 G
CSA certification
Intrinsically safe for:
• Class I, Div. 1, Groups A, B, C, D
• Class II, Div. 1, Groups E, F, G
• Class III
• Certified to Canadian and US requirements
XHD Installation, Operation, and Maintenance Manual 9

Introduction and Safety
Product warranty
Coverage
ITT undertakes to remedy faults in products from ITT under these conditions:
• The faults are due to defects in design, materials, or workmanship.
• The faults are reported to an ITT representative within the warranty period.
• The product is used only under the conditions described in this manual.
• The monitoring equipment incorporated in the product is correctly connected and in use.
• All service and repair work is done by ITT-authorized personnel.
• Genuine ITT parts are used.
• Only Ex-approved spare parts and accessories authorized by ITT are used in Ex-approved
products.
Limitations
The warranty does not cover faults caused by these situations:
• Deficient maintenance
• Improper installation
• Modifications or changes to the product and installation made without consulting ITT
• Incorrectly executed repair work
• Normal wear and tear
ITT assumes no liability for these situations:
• Bodily injuries
• Material damages
• Economic losses
Warranty claim
ITT products are high-quality products with expected reliable operation and long life. However,
should the need arise for a warranty claim, then contact your ITT representative.
10 XHD Installation, Operation, and Maintenance Manual

Transportation and Storage
Transportation and Storage
Inspect the delivery
Inspect the package
1. Inspect the package for damaged or missing items upon delivery.
2. Note any damaged or missing items on the receipt and freight bill.
3. File a claim with the shipping company if anything is out of order.
If the product has been picked up at a distributor, make a claim directly to the distributor.
Inspect the unit
1. Remove packing materials from the product.
Dispose of all packing materials in accordance with local regulations.
2. Inspect the product to determine if any parts have been damaged or are missing.
3. If applicable, unfasten the product by removing any screws, bolts, or straps.
For your personal safety, be careful when you handle nails and straps.
4. Contact your sales representative if anything is out of order.
Transportation guidelines
Precautions
WARNING:
• Stay clear of suspended loads.
• Observe accident prevention regulations in force.
Pump handling
WARNING:
• Make sure that the unit cannot roll or fall over and injure people or damage property.
• These pumps might use carbon or ceramic silicon carbide components. Do not drop the pump or
subject it to shock loads as this can damage the internal ceramic components.
NOTICE:Use a forklift truck or an overhead crane with sufficient capacity to move the pallet
with the pump unit on top. Failure to do so can result in equipment damage.
Lifting methods
WARNING:
• Assembled units and their components are heavy. Failure to properly lift and support this equipment
can result in serious physical injury and/or equipment damage. Lift equipment only at the specifically
identified lifting points. Lifting devices such as eyebolts, slings, and spreaders must be rated,
selected, and used for the entire load being lifted.
• Crush hazard. The unit and the components can be heavy. Use proper lifting methods and wear
steel-toed shoes at all times.
• Do not attach sling ropes to shaft ends.
Table 1: Methods
Pump type Lifting method
A bare pump without lifting Use a suitable sling attached properly to solid points like the casing, the
handles flanges, or the frames.
A bare pump with lifting lugs Use a suitable sling attached to the lifting lugs in the casing and bearing
cartridge.
XHD Installation, Operation, and Maintenance Manual 11

Transportation and Storage
Pump type Lifting method
A base-mounted pump Use slings under the pump casing and the drive unit, under the base rails,
or through lifting lugs, when provided.
Examples
Figure 1: Example of bare pump proper lifting method
Figure 2: Example of base mounted pump proper lifting method
12 XHD Installation, Operation, and Maintenance Manual

Transportation and Storage
Figure 3: Example of overhead mounted pump proper lifting method
Figure 4: Example of offset overhead motor mount pump proper lifting method
XHD Installation, Operation, and Maintenance Manual 13

Transportation and Storage
Storage guidelines
Storage location
The product must be stored in a covered and dry location free from heat, dirt, and vibrations.
NOTICE:
• Protect the product against humidity, heat sources, and mechanical damage.
• Do not place heavy weights on the packed product.
Pump storage requirements
Storage requirements depend on the amount of time that you store the unit. The normal
packaging is designed only to protect the unit during shipping.
Length of time in storage Storage requirements
Upon receipt/short-term (less than six months) • Store in a covered and dry location.
• Store the unit free from dirt and vibrations.
Long-term (more than six months) • Store in a covered and dry location.
• Store the unit free from heat, dirt, and vibra-
tions.
• Rotate the shaft by hand several times at least
every three months.
Treat bearing and machined surfaces so that they are well preserved. Refer to drive unit and
coupling manufacturers for their long-term storage procedures.
You can purchase long-term storage treatment with the initial unit order or you can purchase it
and apply it after the units are already in the field. Contact your local ITT sales representative.
Frostproofing
This table shows to what degree the pump is frostproof:
When the pump is... Then...
Operating The pump is frostproof.
Immersed in a liquid The pump is frostproof.
Lifted out of a liquid into a temperature below freezing The impeller might freeze.
Sitting idle The pump might freeze.
14 XHD Installation, Operation, and Maintenance Manual

Product Description
Product Description
General description
The XHD is a fully metric, frame-mounted, single stage, end suction extra heavy duty metal-
lined slurry pump.
Pump discharge diameter
The metric size designation represents the pump discharge diameter.
Metric size designation Suction x discharge x Suction x discharge x Power frame size
impeller (mm) impeller (inches)
XHD 80 100 x 80 x 298 4x3-11.7 PF2
XHD 125 150 x 125 x 412 6x5-16.2 PF3
XHD 150 200 x 150 x 530 8x6-20.9 PF4
XHD 200 250 x 200 x 684 10x8-27 PF4
XHD 250 300 x 250 x 800 12x10-31.5 PF5
XHD 300 350 x 300 x 1000 14x12-39.4 PF5
Casing
Discharge Tangential with multiple positions for most pump and driver size combina-
tions.
• Vertical up (0º)
• Between vertical up and top horizontal (45º)
• Top horizontal (90º)
• Bottom horizontal (270º)
• Between bottom horizontal and vertical up (315º)
Mounting method Overhung configuration with casing attached to the pedestal.
Flanges Flanges are slotted to meet these standards:
• ANSI
• DIN
• SABS
• Table D
• Other existing slurry pump standards
Detachable split flanges for the XHD and XHD Value Option sizes 150 and
above
Outer casing halves Outer suction and gland casing halves are constructed of ductile iron and
designed to accommodate a standard rating of 250 PSIG at 20ºC.
Liners and seal ring For the XHD and XHD Value Option:
• Replaceable HC600 casing volute and suction side liners
• Options for 1269, 1650 and CD4MCuN liners
For the XHD:
• Adjustable HC600 suction seal ring for increased wear performance
of the suction side liner and other wet end components
Impeller
The chrome iron impeller is:
• Enclosed with front and rear "pump out" vanes
• Threaded onto the shaft
The threads are sealed by an impeller hub o-ring on the sleeve side for the XHD and XHD
Value Option.
Ease of impeller removal is facilitated by the two-piece knock-off collar seated on the shaft.
XHD Installation, Operation, and Maintenance Manual 15

Product Description
Heaviest pump component weight
Size Item no. Part name Weight (lb) Weight (kg) Wet end Bare pump
weight lbs (kg) weight less
motor base/
motor lbs (kg)
XHD80 100A Suction half 131 60 473 (215) 938 (431)
casing
XHD125 100A Suction half 267 121 1063 (483) 1750 (796)
casing
XHD150 100A Suction half 611 277 2566 (1164) 4016 (1826)
casing
XHD200 100A Suction half 1210 549 4590 (2081) 2823 (6210)
casing
XHD250 100A Suction half 1764 800 7130 (3234) 9800 (4445)
casing
XHD300 100A Suction half 3221 1461 12348 (5600) 15107 (6866)
casing
Seal cover / stuffing box
Both the XHD and XHD Value Option stuffing box are designed to accommodate multiple
packing configurations (full and low flush) as well as most conventional slurry mechanical
seals.
The XHD also features a fully detachable split stuffing box for ease of maintenance and
replacement of packing and lantern rings.
Part Description
Pedestal The ductile iron pedestal has:
• A compact footprint that can be easily adapted to new or existing
mounting requirements using a pedestal spacer.
• Adjustment plates and hardware for ease of impeller clearance
setting.
Bearing housing For the XHD and XHD Value Option:
• Oil lubrication is standard
• No machining is required to convert from oil to grease lubrication.
• Bellville washers and shims used to set bearing preload
For XHD:
• The power end is sealed with labyrinth seals
For XHD Value Option:
• The power end is sealed with grease-packed double lip seals.
Shaft and shaft sleeve • The shaft has an API-style tapered rapid release impeller thread
• The shaft is through-hardened 420 stainless steel providing 400 BHN
• The shaft sleeve is sealed with an o-ring to provide a "dry shaft"
design protecting the shaft fro slurry exposure
Bearings The inboard and outboard bearings:
• Are single row, tapered roller design
• Carry both radial and axial loads
• Mounted back-to-back in an opposed pair configuration on the shaft
shoulders
• Are the same size and type for each power frame
• Have L10 lives exceeding 100,000 hours
Hardware
All fasteners and tapped connections are metric.
Direction or rotation
The direction of rotation is clockwise (right hand) when viewed from the driver end.
16 XHD Installation, Operation, and Maintenance Manual

Product Description
General description i-ALERT™ Condition Monitor
Description
The i-ALERT Condition Monitor is a compact, battery-operated monitoring device that
continuously measures the vibration and temperature of the pump power end. The condition
monitor uses blinking red LEDs to alert the pump operator when the pump exceeds pre-set
vibration and temperature limits. This allows the pump operator to make changes to the
process or the pump before a catastrophic failure occurs. The condition monitor is also
equipped with a single green LED to indicate when it is operational and has sufficient battery
life.
Software License Agreement
BY USING THE i-Alert™ CONDITION MONITOR, YOU AGREE TO BE BOUND BY THE
TERMS AND CONDITIONS OF THE FOLLOWING LICENSE AGREEMENT. PLEASE READ
THIS AGREEMENT CAREFULLY.
ITT Corporation and its subsidiaries, affiliates, either directly, or through its authorized
sublicensees ("ITT") grants you a limited, non-exclusive license to use the software embedded
in this device ("Software") in binary executable form in the normal operation of the i-Alert™
condition monitor for monitoring the condition of an Goulds Pump Inc. model. Title, ownership
rights, and intellectual property rights in and to the Software remain in ITT or its third-party
providers. You agree that this license agreement does not need to be signed for it to take
effect.
You acknowledge that this Software is the property of ITT and is protected under United States
of America copyright laws and international copyright treaties. You further acknowledge that
the structure, organization, and code of the Software are valuable trade secrets of ITT and/or
its third-party providers and that the Software in source code form remains a valuable trade
secret of ITT. You agree not to decompile, disassemble, modify, reverse assemble, reverse
engineer, or reduce to human readable form the Software or any part thereof or create any
derivative works based on the Software. You agree not to export or re-export the Software to
any country in violation of the export control laws of the United States of America.
Alarm mode
The condition monitor enters alarm mode when either vibration or temperature limits are
exceeded over two consecutive readings within a ten minute period. Alarm mode is indicated
with two red flashing LEDs within two second intervals.
Temperature and vibration limits
Variable Limit
Temperature 195°F (91°C)
Vibration 100% increase over the baseline level
Battery life
The i-ALERT Condition Monitor battery is not replaceable. You must replace the entire unit
once the battery runs out of power.
The battery life is not covered as part of the standard five-year pump warranty.
This table shows the average condition monitor battery life under normal and alarm-mode operating
conditions.
Condition monitor operational state Battery life
Normal operating and environmental conditions Three to five years
Alarm mode One year
XHD Installation, Operation, and Maintenance Manual 17

Product Description
Nameplate information
Important information for ordering
Every pump has nameplates that provide information about the pump. The nameplates are
located on the casing and the bearing frame.
When you order spare parts, identify this pump information:
• Model
• Size
• Serial number
• Item numbers of the required parts
Refer to the nameplate on the pump casing for most of the information. See Parts List for item
numbers.
Nameplate on the pump casing using English units
Table 2: Explanation of nameplate on the pump casing
Nameplate field Explanation
IMPLR. DIA. Impeller diameter, in inches
MAX. DIA. Maximum impeller diameter, in inches
GPM Rated pump flow, in gallons per minute
FT HD Rated pump head, in feet
RPM Rated pump speed, revolutions per minute
MOD. Pump model
SIZE Size of the pump
STD. NO. Does not apply
MAT L. CONST. Material of which the pump is constructed
SER. NO. Serial number of the pump
MAX DSGN PSI Maximum pressure at 100ºF according to the pump design
@ 100F
Nameplate on the pump casing using metric units
Table 3: Explanation of the nameplate on the pump casing
Nameplate field Explanation
IMPLR. DIA. Impeller diameter
MAX. DIA. Maximum impeller diameter
M3/HR Rated pump flow, in cubic meters per hour
18 XHD Installation, Operation, and Maintenance Manual