ivanko IVK 5500 User manual

NOTE:
Please read all instructions
carefully before using this
product
Table of Contents
Safety Notice
Hardware Pack
Assembly Instruction
Parts List
Resistance Chart
Warranty
Ordering Parts
Model
IVK 5500
Retain This
Manual for
Reference
10-1-04
OWNER'S
MANUAL
IVK 5500
PERSONAL TRAINER
IMPEX FITNESS PRODUCTS
14777 DON JULIAN RD., CITY OF INDUSTRY, CA 91746
Tel: [phone] Fax: [phone]
www.impex-fitness.com
[email protected]

TABLE OF CONTENTS
BEFORE YOU BEGIN...................................................................................... 1
IMPORTANT SAFETY NOTICE....................................................................… 2
HARDWARE PACK…….......….....................................................................… 4
ASSEMBLY INSTRUCTIONS........................................................................... 8
EXPLODED DIAGRAM……………………………………………………………… 29
PARTS LIST...................................................................................................... 30
RESISTANCE CHART…………........................................................................ 32
WARRANTY.................................................................................................…. 33
ORDERING PARTS.......................................................................................… 33
BEFORE YOU BEGIN
Thank you for selecting the IVANKO IVK-5500 PERSONAL TRAINER
by IMPEX FITNESS PRODUCTS. For your safety and benefit, read this
manual carefully before using the machine. As a manufacturer, we are
committed to provide you complete customer satisfaction. If you have
any questions, or find there are missing or damaged parts, we
guarantee you complete satisfaction through direct assistance from our
factory. To avoid unnecessary delays, please call our TOLL-FREE
customer service number. Our Customer Service Agents will provide
immediate assistance to you.
1
Toll-Free Customer Service Number
1-800-999-8899
Mon. - Fri. 9 a.m. - 5 p.m. PST
www.impex-fitness.com
[email protected]m

IMPORTANT SAFETY NOTICE
PRECAUTIONS
This exercise machine is built for optimum safety. However, certain precautions apply
whenever you operate a piece of exercise equipment. Be sure to read the entire
manual before you assemble or operate your machine. In particular, note the following
safety precautions:
1. Keep children and pets away from the machine at all times. DO NOT
leave children unattended in the same room with the machine.
2. Only one person at a time should use the machine.
3. If the user experiences dizziness, nausea, chest pain, or any other abnormal
symptoms, STOP the workout at once. CONSULT A PHYSICIAN IMMEDIATELY.
4. Position the machine on a clear, leveled surface. DO NOT use the machine
near water or outdoors.
5. Keep hands away from all moving parts.
6. Always wear appropriate workout clothing when exercising. DO NOT wear
robes or other clothing that could become caught in the machine. Running
or aerobic shoes are also required when using the machine.
7. Use the machine only for its intended use. DO NOT use attachments not
recommended by the manufacturer.
8. Do not place any sharp object around the machine.
9. Disabled person should not use the machine without a qualified person or
physician in attendance.
10. Before using the machine to exercise, always do stretching exercises to
properly warm up.
11. Never operate the machine if the machine is not functioning properly.
12. Maximum user weight capacity: 300 lbs.
WARNING: BEFORE BEGINNING ANY EXERCISE PROGRAM, CONSULT YOUR
PHYSICIAN. THIS IS ESPECIALLY IMPORTANT FOR INDIVIDUALS OVER THE
AGE OF 35 OR PERSONS WITH PRE-EXISTING HEALTH PROBLEMS. READ ALL
INSTRUCTIONS BEFORE USING ANY FITNESS EQUIPMENT. IMPEX INC.
ASSUMES NO RESPONSIBILITY FOR PERSONAL INJURY OR PROPERTY
DAMAGE SUSTAINED BY OR THROUGH THE USE OF THIS PRODUCT.
SAVE THESE INSTRUCTIONS.
2

WARNING LABELS PLACEMENT
The Warning Labels shown here have been placed on Rear Base and Upper Frame. If the labels are missing or
illegible, please call customer service at 1-800-999-8899 for replacement. Apply the label in the location shown.
3

HARDWARE PACK
4

HARDWARE PACK
5

HARDWARE PACK
6

HARDWARE PACK
7

ASSEMBLY INSTRUCTION
Tools Required Assembling the Machine: Two Adjustable Wrenches and five Allen
Wrenches. NOTE: It is strongly recommended this machine be assembled by two or more
people to avoid possible injury.
STEP 1 (See Diagram 1)
A.) Place the Main Base Frame (#2) on a flat surface.
B.) Attach two Pulleys (#84) to the open oblique pulley brackets on the center of the Main Base
Frame. Secure each Pulley with one M10 x 2” Allen Bolt (#102), two Ø ¾” Washers (#118),
and one M10 Aircraft Nut (#125).
C.)Attach four Pulleys (#84) to the other four open brackets on the Main Base Frame. Secure
each Pulley with one M10 x 1 ¾” Allen Bolt (#101), two Ø ¾” Washers (#118), and one M10
Aircraft Nut (#125). DIAGRAM 1
8

STEP 2 (See Diagram 2)
A.) Attach the Main Base Frame (#2) and the Rear Base (#18) to the bottom of the Rear Vertical
Beam (#4). Align the holes and secure them together with two M10 x 3” Carriage Bolts (#105),
Ø ¾” Washers (#118), and M10 Aircraft Nuts (#125). Do not tighten the nuts and bolts yet.
B.) Attach two Pulleys (#84) to the top & bottom open brackets on the Rear Vertical Beam (#4).
Secure each Pulley with one M10 x 1 ¾” Allen Bolt (#101), two Ø ¾” Washers (#118), and one
M10 Aircraft Nut (#125).
C.) Push two Stabilizer End Caps (#86) onto each end of the base on the Rear Vertical Beam. After
completing the entire assembling of the machine, check the stability. If the base was not
leveled, adjust the M10 x 1” Socket Cap Screws (#109) on the Caps to level the base.
9

STEP 3 (See Diagram 3)
A.) Attach the Front Vertical Beam (#3) to the Main Base Frame (#2). Secure it with one M10 x 2 ¾”
Allen Bolt (#104), two Ø ¾” Washers (#118), and one M10 Aircraft Nut (#125). Do not tighten the
nut and bolt yet.
B.) Attach a Pulley to the bracket on the upper Front Vertical Beam. Attach a L-shaped Bracket
(#28) to the Pulley. Secure them with one M10 x 2” Allen Bolt (#102), two Ø ¾” Washers (#118),
and one M10 Aircraft Nut (#125).
C.)Place two Pulleys in the two openings on the Front Vertical Beam. Secure each Pulley with one
M10 x 2 ½” Allen Bolt (#103), two Ø ¾” Washers (#118), and one M10 Aircraft Nut (#125).
D.)Insert a Pulley Pre-tensioner (#24) through the hole on the back of Front Vertical Beam. Secure
it with two Ø 1 1/8” x Ø ½” Washers (#120) and M12 Regular Nuts (#127).
10

STEP 4 (See Diagram 4)
A.) Attach the Seat Support (#11) to the Front Vertical Beam (#3) and Main Base Frame (#2).
Secure it to the Front Vertical Beam with one M10 x 2 ¾” Allen Bolt (#104), two Ø ¾” Washers
(#118), and one M10 Aircraft Nut (#125). Secure it to the Main Base Frame with one M10 x 4 ½”
Allen Bolt (#108), two Ø ¾” Washers (#118), and one M10 Aircraft Nut (#125).
B.) Attach the Leg Developer (#12) to the Seat Support. Align the holes and insert a 2 ¾” Leg
Developer Axle (#43). Secure the Axle with two M6 x 3/8” Socket Set Screws (#112). Insert a 4”
L-shaped Pin (#39) to lock the Leg Developer in place. Remove the Pin when doing Leg
Developer exercises.
C.)Insert a Foam Tube (#37) halfway through the hole on the Leg Developer. Push two Foam Rolls
(#62) onto the Tube from both ends. Push two Foam Roll End Caps (#90) into the ends.
D.)Attach a Pulley to the open bracket on the Leg Developer. Secure it with one M10 x 1 ¾” Allen
Bolt (#101), two Ø ¾” Washers (#118), and one M10 Aircraft Nut (#125). Insert a M6 x 1 5/8”
Allen Bolt (#96) through the holes on the bracket and secure it with two Ø ½” Washers (#117)
and one M6 Aircraft Nut (#123).
DIAGRAM 4
11

STEP 5 (See Diagram 5)
A.) Place the Seat (#61) onto the Seat Incline Adjustment (#13). Secure it with two M10 x 1 ¾” Allen
Bolts (#101) and Ø ¾” Washers (#118).
B.) Insert the Seat Incline Adjustment into the opening on the Seat Support (#11). Use a Lock Knob
(#71) to secure the Seat at desired height.
C.)Insert a Foam Tube (#37) halfway through the hole on the Seat Incline Adjustment (#13). Push
two Foam Rolls (#62) onto the Tube from both ends. Push two Foam Roll End Caps (#90) into
the ends.
D.)Secure the Tube with one M6 x ¼” Socket Set Screw (#111).
E.) Push two Stabilizer End Caps (#86) onto the Front Stabilizer (#14).
F.) Attach the Front Stabilizer (#14) to the front opening on the Main Base Frame (#2). Secure it
with three M10 x ¾” Allen Bolts (#97) and Ø ¾” Washers (#118).
G.)Attach the Foot Plate (#31) to the Front Stabilizer. Secure it with two M10 x 1” Allen Bolts (#98),
Ø ¾” Spring Washers (#115), Ø ¾” Washers (#118), and Ø ½” Bushings (#46).DIAGRAM 5
12

STEP6 (See Diagram 6)
A.) Slide the Sliding Pulley Frame (#21) onto the Sliding Pulley Vertical Beam (#9) from the bottom.
Use a Lock Knob (#71) to secure the Frame at desired position.
B.) Attach the Sliding Pulley Vertical Beam (#9) onto the Rear Base (#18). Secure it with two M10 x
¾” Allen Bolts (#97) and Ø ¾” Washers (#118). Do not tighten the bolts yet.
C.)Place the Upper Frame (#5) onto the Front Vertical Beam (#3). Secure it with two M10 x 4”
Carriage Bolts (#107), Ø ¾” Washers (#118), and M10 Aircraft Nuts (#125). Do not tighten the
nuts and bolts yet.
D.)Attach the Upper Frame (#5) to the Rear Vertical Frame (#4). Align them to the Sliding Pulley
Vertical Beam (#9). Secure them together with two M10 x 3” Carriage Bolts (#105), Ø ¾”
Washers (#118), and M10 Aircraft Nuts (#125). Do not tighten the nuts and bolts yet.
E.) Insert the axle on the Sliding Pulley Bracket (#22) into the pivot on the Sliding Pulley Frame
(#21). Secure it with one Ø 1 ¼” x Ø 5/8” Washer (#121) and M16 Regular Nut (#128). Make
sure the Bracket is able to swivel.
13

STEP 7 (See Diagram 7)
A.) Attach a Pulley to the front opening on the Upper Frame (#5). Secure it with one M10 x 2 ½”
Allen Bolt (#103), two Ø ¾” Washers (#118), and one M10 Aircraft Nut (#125). Do not tighten
the nut and bolt yet. The Pulley needs to be removed to install the cable later.
B.) Attach the Lat Bar Holder (#19) to the Upper Frame. Secure it with one M10 x 2 ¾” Allen Bolt
(#104), two Ø ¾” Washers (#118), and one M10 Aircraft Nut (#125).
C.) Attach two Pulleys to the open bracket underneath the Upper Frame. Secure them with one
M10 x 2 ¾” Allen Bolt (#104), two Ø ¾” Washers (#118), and one M10 Aircraft Nut (#125).
Repeat the same step to install the other two Pulleys to the other open bracket underneath the
Upper Frame.
D.) Attach a Pulley to the opening on the Upper Frame and top of Sliding Pulley Vertical Beam (#9).
Secure each Pulley with one M10 x 1 ¾” Allen Bolt (#101), two Ø ¾” Washers (#118), and one
M10 Aircraft Nut (#125).
E.) Thread a Pulley Pre-tensioner (#24) into the hole underneath the Upper Frame and secure it
with one M12 Regular Nut (#127) and Ø1 1/8”xØ ½” Washer (#120). Do not tighten the nut yet.
F.) Attach a Pulley to the Adjustable Single Pulley Bracket (#25). Secure it with one M10 x 1 ¾”
Allen Bolt (#101), two Ø ¾” Washers (#118), and one M10 Aircraft Nut (#125).
G.) Insert the Adjustable Single Pulley Bracket (#25) through the hole on the Upper Frame. Secure
it with two Ø 1 1/8” x Ø ½” Washers (#120), one M12 Regular Nut (#127) and one M12 Aircraft
Nut (#126). Do not tighten the nuts yet.
14

STEP 8 (See Diagram 8)
A.) Insert the Right Butterfly Arm (#6) into the pivot on the Front Vertical Beam (#3). Secure it
with one M10 x ¾” Allen Bolt (#97), Ø ¾” Spring Washer (#115), and Ø 1 ½” x Ø ½”
Washer (#122) from the bottom.
B.) Insert the Butterfly Swivel Handle (#8) into the pivot tube on the Right Butterfly Arm (#6).
Secure the bottom with a Ø 1” Clip Ring (#94).
C.) Repeat the above steps to install the other side. DIAGRAM 8
15

STEP 9 (See Diagram 9)
A.) Attach the Bench Press Base (#32) to the pivot on the Upper Frame (#5). Align the holes and
insert a 8” Bench Press Axle (#44) through the holes. Secure the Axle with two M10 x ½”
Socket Set Screws (#113).
B.) Attach the Bench Press Arm (#1) to the Bench Press Base (#32). Align the holes and insert a
8” Bench Press Axle (#44) through the holes. Secure the Axle with two M10 x ½” Socket Set
Screws (#113).
C.) Thread a T-shaped Pull Pin Set (#69) through the hole on the Bench Press Base (#32) to obtain
the desired Bench Press position.
D.) Attach two Pulleys (#84) to the open bracket on the back of Bench Press Base (#32). Secure
them with one M10 x 2 ¾” Allen Bolt (#104), two Ø ¾” Washers (#118), and one M10 Aircraft
Nut (#125).
16

STEP 10 (See Diagram 10)
A.) Attach the Backrest Adjustment Frame (#10) to the Front Vertical Beam (#3). Secure the
bottom of the Frame to the Front Vertical Beam with one M10 x 3 1/8” Allen Bolt (#106), two Ø
¾” Washers (#118), and one M10 Aircraft Nut (#125).
B.) Attach two Backrest Swivel Brackets (#38) to the pivot on the Frame. Attach the Backrest Board
(#60) to the Brackets. Secure the Board with two M10 x 1 1/8” Allen Bolts (#99) and Ø ¾”
Washers (#118).
C.) Thread a T-shaped Pull Pin Set (#69) through the hole on the Front Vertical Beam (#3) to obtain
the desired Backrest position.
D.) Attach the Angled Foam Tube (#30) to the Backrest Adjustment Frame (#10). Secure it with
one Bent Bracket (#29), M10 x 1 5/8” Allen Bolt (#100) and Ø 7/8” Bent Washer (#119).
E.) Push two Foam Rolls (#62) onto the Tube from both ends. Push two Foam Roll End Caps
(#90) into the ends.
17

STEP 11 (See Diagram 11)
A.) Now move the machine to its final rest position. After installing the weight plates, the machine
might be too heavy to move.
B.) Align two Ø 2 ½” x 1” Rubber Bumpers (#76) onto the holes on the Main Base Frame (#2).
Insert two Guide Rods (#15) through the Bumpers and into the Base Frame. Slide 19 Weight
Plates (#48) onto the Guide Rods.
C.) Slide the Selector Stem (#47) with the Selector Rod (#36) onto the Guide Rods. Insert the
Selector Rod (#36) through the center hole.
D.) Insert a Weight Plate Selector Pin (#72) through the selected hole on the Weight Plates.
E.) Place the Top Socket Assembly (#20) onto the Guide Rods. Secure it to the Upper Frame (#5)
with two M10 x 2 ¾” Allen Bolts (#104), four Ø ¾” Washers (#118), and two M10 Aircraft Nuts
(#125). Securely tighten all nuts and bolts previously installed.
18

STEP 12 (See Diagram 12)
A.) Attach two Pulleys to each Angled Double Floating Pulley Bracket (#26). Secure each Pulley
with one M10 x 1 ¾” Allen Bolt (#101), two ∅3/4” Washers (#118), and one M10 Aircraft Nut
(#125). Do not tighten the nuts and bolts yet. The Pulleys may need to be removed when
installing the Cables.
B.) Attach one Pulley to a Single Pulley Bracket (#23).
C.) Attach two Pulleys to the Double Floating Pulley Brackets (#27).
DIAGRAM 12
19