iwc UNDINE HD.500.BHEV.4x4 User manual
Assembly Manual - HD Washing just behind Eviscerator in & outside - super narrow - art.no. HD.500.BHEV.4x4
Article No.: HD.500.BHEV.4x4
HD WASHING JUST BEHIND EVISCERATOR IN & OUTSIDE - SUPER NARROW PL021
ASSEMBLY MANUAL
®
UNDINE
CLEANING TECHNOLOGY
Assembly Manual - HD Washing just behind Eviscerator in & outside - super narrow - art.no. HD.500.BHEV.4x4
INTRODUCTION
ASSEMBLY GUIDE SYMBOLS
Bolt/screw
Welding
Liquid gasket
(included in package)
Spare gasket rings
for use in the UNDINE®
unit are included.
MAINTENANCE
This is the assembly manual for the:
HD Washing just behind Eviscerator in & outside - super narrow
Article No. HD.BHEV.4x4
The working principle of this equipment is based on the unique UNDINE® water/air mixing technique.
See for details of this technique our introduction movie at www.iwc-international.com
Installation must be performed by qualified technical personnel familiar with poultry slaughter- and
cleaning systems.
Start by checking all parts are available as mentioned in the part list on the next page.
SPECIFICATIONS
Consumption Pressure
Water 1.750 - 2.250 ltrs/hour 10 bar
Air 400 ltrs/min 6 - 8 bar
(actual size)
If the water- and airpressure as
advised are not applied,
the equipment may not function in
accordance with your requirements.
IMPORTANT NOTICE
PARTS MOUNTING MATERIAL
1. G-rail
2. Le cabin cover
3. Right cabin cover
4. Back cover LHS
5. Back cover RHS
6. Front cover LHS
7. Front cover RHS
8a. Manifold LHS
8b. Mounting plate
9. Mounting bracket
10a. Manifold RHS
10b. Mounting plate
10c. Mounting plate
11. Upper manifold LHS
12. Upper manifold RHS
13. Inside air/water hoses LHS
14. Inside air/water hoses RHS
15. Air ball/safety valve (2x)
16. Water ball/safety valve (2x)
17. Divider manifold
18. Hose assembly
19. Guide rails (2x)
20. Drip tray
21a. Drain pipe
21b. Drain pipe gasket
22. Door
Bolt M8 x 15 34
Bolt M8 x 20 20
Bolt M8 x 30 7
Safety nut M8 58
Washer M8 119
Bolt M10 x 30 5
Nut M10 3
Safety nut M10 2
Washer M10 5
1
2
6
8a
8b
9
19
20
21a
21b
22
10a
13
14
11
15
15
16
16
12
17
18
10b
10c
7
4
5
3
Assembly Manual - HD Washing just behind Eviscerator in & outside - super narrow - art.no. HD.500.BHEV.4x4
INTRODUCTION
ASSEMBLY GUIDE SYMBOLS
Bolt/screw
Welding
Liquid gasket
(included in package)
Spare gasket rings
for use in the UNDINE®
unit are included.
MAINTENANCE
This is the assembly manual for the:
HD Washing just behind Eviscerator in & outside - super narrow
Article No. HD.BHEV.4x4
The working principle of this equipment is based on the unique UNDINE® water/air mixing technique.
See for details of this technique our introduction movie at www.iwc-international.com
Installation must be performed by qualified technical personnel familiar with poultry slaughter- and
cleaning systems.
Start by checking all parts are available as mentioned in the part list on the next page.
SPECIFICATIONS
Consumption Pressure
Water 1.750 - 2.250 ltrs/hour 10 bar
Air 400 ltrs/min 6 - 8 bar
(actual size)
If the water- and airpressure as
advised are not applied,
the equipment may not function in
accordance with your requirements.
IMPORTANT NOTICE
PARTS MOUNTING MATERIAL
1. G-rail
2. Le cabin cover
3. Right cabin cover
4. Back cover LHS
5. Back cover RHS
6. Front cover LHS
7. Front cover RHS
8a. Manifold LHS
8b. Mounting plate
9. Mounting bracket
10a. Manifold RHS
10b. Mounting plate
10c. Mounting plate
11. Upper manifold LHS
12. Upper manifold RHS
13. Inside air/water hoses LHS
14. Inside air/water hoses RHS
15. Air ball/safety valve (2x)
16. Water ball/safety valve (2x)
17. Divider manifold
18. Hose assembly
19. Guide rails (2x)
20. Drip tray
21a. Drain pipe
21b. Drain pipe gasket
22. Door
Bolt M8 x 15 34
Bolt M8 x 20 20
Bolt M8 x 30 7
Safety nut M8 58
Washer M8 119
Bolt M10 x 30 5
Nut M10 3
Safety nut M10 2
Washer M10 5
1
2
6
8a
8b
9
19
20
21a
21b
22
10a
13
14
11
15
15
16
16
12
17
18
10b
10c
7
4
5
3
Assembly Manual - HD Washing just behind Eviscerator in & outside - super narrow - art.no. HD.500.BHEV.4x4
1. WELDING THE G-RAIL 3. RIGHT CABIN COVER
2. LEFT CABIN COVER 4. BACK COVER LHS
3 x M10x30 bolt
• Check product direction
• Check horizontal level
• Prevent heat or burn damage
3x M10 nut
3x M10 washer
CAUTION
11 x M8x15
11 x M8 safety nut
22 x M8 washer
Assembly Manual - HD Washing just behind Eviscerator in & outside - super narrow - art.no. HD.500.BHEV.4x4
1. WELDING THE G-RAIL 3. RIGHT CABIN COVER
2. LEFT CABIN COVER 4. BACK COVER LHS
3 x M10x30 bolt
• Check product direction
• Check horizontal level
• Prevent heat or burn damage
3x M10 nut
3x M10 washer
CAUTION
11 x M8x15
11 x M8 safety nut
22 x M8 washer
Assembly Manual - HD Washing just behind Eviscerator in & outside - super narrow - art.no. HD.500.BHEV.4x4
5. BACK COVER RHS
6. FRONT COVER LHS
7. FRONT COVER RHS
8. LOWER MANIFOLD LHS
6 x M8x15
6 x M8 safety nut
12 x M8 washer
6 x M8x15
6 x M8 safety nut
12 x M8 washer
2 x M8x20
2 x M8 safety nut
4 x M8 washer
Mounting
plate 8b
11 x M8x15
11 x M8 safety nut
22 x M8 washer
A
A
B
B
Assembly Manual - HD Washing just behind Eviscerator in & outside - super narrow - art.no. HD.500.BHEV.4x4
5. BACK COVER RHS
6. FRONT COVER LHS
7. FRONT COVER RHS
8. LOWER MANIFOLD LHS
6 x M8x15
6 x M8 safety nut
12 x M8 washer
6 x M8x15
6 x M8 safety nut
12 x M8 washer
2 x M8x20
2 x M8 safety nut
4 x M8 washer
Mounting
plate 8b
11 x M8x15
11 x M8 safety nut
22 x M8 washer
A
A
B
B
Assembly Manual - HD Washing just behind Eviscerator in & outside - super narrow - art.no. HD.500.BHEV.4x4
9. MOUNTING BRACKET 11. UPPER MANIFOLD LHS
12. UPPER MANIFOLD RHS
2 x M8x20
2 x M8 safety nut
4 x M8 washer
2 x M8x20
2 x M8 safety nut
4 x M8 washer
2 x M8x20
2 x M8 safety nut
4 x M8 washer
10. MANIFOLD RHS A
A
B
M8 x 30 bolt
M8 washer
Plate 10b
Plate 10c
B
Assembly Manual - HD Washing just behind Eviscerator in & outside - super narrow - art.no. HD.500.BHEV.4x4
9. MOUNTING BRACKET 11. UPPER MANIFOLD LHS
12. UPPER MANIFOLD RHS
2 x M8x20
2 x M8 safety nut
4 x M8 washer
2 x M8x20
2 x M8 safety nut
4 x M8 washer
2 x M8x20
2 x M8 safety nut
4 x M8 washer
10. MANIFOLD RHS A
A
B
M8 x 30 bolt
M8 washer
Plate 10b
Plate 10c
B
Assembly Manual - HD Washing just behind Eviscerator in & outside - super narrow - art.no. HD.500.BHEV.4x4
2x
15. AIR BALL/SAFETY VALVES
16. WATER BALL/SAFETY VALVES
2x
13. INSIDE AIR AND WATER HOSES LHS
14. INSIDE AIR AND WATER HOSES RHS
water
water
air
air
air
air
water
water
PRODUCT DIRECTION
PRODUCT DIRECTION
Assembly Manual - HD Washing just behind Eviscerator in & outside - super narrow - art.no. HD.500.BHEV.4x4
2x
15. AIR BALL/SAFETY VALVES
16. WATER BALL/SAFETY VALVES
2x
13. INSIDE AIR AND WATER HOSES LHS
14. INSIDE AIR AND WATER HOSES RHS
water
water
air
air
air
air
water
water
PRODUCT DIRECTION
PRODUCT DIRECTION
Assembly Manual - HD Washing just behind Eviscerator in & outside - super narrow - art.no. HD.500.BHEV.4x4
19. GUIDE RAILS
2 x M8x20
2 x M8 safety nut
4 x M8 washer
2 x M8x20
2 x M8 safety nut
4 x M8 washer
AB
A
B
17. DIVIDER MANIFOLD
18. HOSE
ASSEMBLY
3x
!
2 x M8x30 bolt
2 x M8 washer
Air: connector with hose clamp
Water: threaded coupling
water
air
Tighten clamps and couplers
20. DRIP TRAY
4 x M8x20
4 x M8 safety nut
8 x M8 washer
4 x M8x20
4 x M8 safety nut
8 x M8 washer
A
B
A
B
Assembly Manual - HD Washing just behind Eviscerator in & outside - super narrow - art.no. HD.500.BHEV.4x4
19. GUIDE RAILS
2 x M8x20
2 x M8 safety nut
4 x M8 washer
2 x M8x20
2 x M8 safety nut
4 x M8 washer
AB
A
B
17. DIVIDER MANIFOLD
18. HOSE
ASSEMBLY
3x
!
2 x M8x30 bolt
2 x M8 washer
Air: connector with hose clamp
Water: threaded coupling
water
air
Tighten clamps and couplers
20. DRIP TRAY
4 x M8x20
4 x M8 safety nut
8 x M8 washer
4 x M8x20
4 x M8 safety nut
8 x M8 washer
A
B
A
B
Assembly Manual - HD Washing just behind Eviscerator in & outside - super narrow - art.no. HD.500.BHEV.4x4
CHECK NOZZLE DIRECTION All nozzles must be leveled in vertical direction
8x LHS 8x RHS
!
21. DRAIN
PIPE
22. DOOR
4 x M10x30
4 x M10 safety nut
8 x M10 washer
Adjust
angle
2x
M10x30 bolt
M10 safety nut
2 x M10 washer
UPPER MANIFOLD ADJUSTMENT
2x
The upper manifolds must be directed (up and
down and by turning) and secured in such a way
that the inside of the bird is touched by the spray
in the optimal way:
1. The flow of one upper Manifold has to be
directed inwards the bird from tail to celiac;
2. The flow of the other upper Manifold has to be
directed inwards the bird from celiac towards
underside of tail;
3. The distance from the nozzles to the bird
should be 10 – 12 cm
Always avoid any contact
possibility between the
nozzles and the birds/shackles!
CAUTION
!
Assembly Manual - HD Washing just behind Eviscerator in & outside - super narrow - art.no. HD.500.BHEV.4x4
CHECK NOZZLE DIRECTION All nozzles must be leveled in vertical direction
8x LHS 8x RHS
!
21. DRAIN
PIPE
22. DOOR
4 x M10x30
4 x M10 safety nut
8 x M10 washer
Adjust
angle
2x
M10x30 bolt
M10 safety nut
2 x M10 washer
UPPER MANIFOLD ADJUSTMENT
2x
The upper manifolds must be directed (up and
down and by turning) and secured in such a way
that the inside of the bird is touched by the spray
in the optimal way:
1. The flow of one upper Manifold has to be
directed inwards the bird from tail to celiac;
2. The flow of the other upper Manifold has to be
directed inwards the bird from celiac towards
underside of tail;
3. The distance from the nozzles to the bird
should be 10 – 12 cm
Always avoid any contact
possibility between the
nozzles and the birds/shackles!
CAUTION
!
Assembly Manual - HD Washing just behind Eviscerator in & outside - super narrow - art.no. HD.500.BHEV.4x4
1. Close all valves before connecting to air and water
2. Apply water and air pressure
3. Open water valve, until water hits the product
4. Open air valve, until a powerful and regular flow appears
STARTING UP THE EQUIPMENT
SUPPORT AND CONTACT INFORMATION
If you have questions about the assembling procedure of this equipment
or any technical problem concerning our products, please contact us at:
IWC-Innovative Water Concepts
Bedrijfsweg 38
8304 AZ Emmeloord
The Netherlands
Email: TD@iwc-international.com
Phone: +31 622 105 619
The general terms and conditions of the Koninklijke Metaalunie shall apply.
Copyright © IWC-Innovative Water Concepts. All rights reserved.
Bedrijfsweg 38 - 8304 AZ Emmeloord - The Netherlands +31 (0) 527 745 932 info@iwc-international.com www.iwc-international.comT E W
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