Item no. 10404239, Revision 00 3 ( 40 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual ...................................................... 5
1.2 Explanation of symbols used .......................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle ........................................ 6
2.1.1 Service set................................................................. 6
2.1.2 Optional accessories............................................. 6
2.1.3 Documentation supplied.................................... 7
2.2 Packaging of HF spindle.................................................... 7
3 Designated use 8
3.1 Permissible types of machining ..................................... 8
3.2 Permissible materials ......................................................... 8
4 Safety instructions 9
4.1 Safe working........................................................................10
4.2 Shutdown of HF spindle .................................................11
4.3 Installation and maintenance .......................................11
4.4 Modification and repair...................................................11
4.5 Improper operation..........................................................11
5 Technical description 12
5.1 Connections of HF spindle.............................................12
5.2 Electrical connection........................................................12
5.3 Cooling..................................................................................13
5.4 Sealing air.............................................................................13
5.5 Taper cleaning....................................................................13
5.6 Pneumatic tool change ...................................................13
6 Technical Specifications 14
6.1 Dimensions..........................................................................15
6.2 Motor data ...........................................................................16
6.2.1 Performance Diagram........................................17
6.2.2 Equivalent circuit diagram data .....................17
Parameter.............................................................................18
6.3 Wiring diagram...................................................................19
6.4 Motor protection PTC 130°C..........................................20
6.5 Speed sensor (digital differential magneto resistor)
..................................................................................................21
6.6 Air-borne noise emissions..............................................21
7 Operating location 22
8 Installation 23
8.1 Installing the HF spindle .................................................23
8.2 Diameter of media supply line .....................................23
8.3 Cooling water......................................................................24
8.3.1 Quality of cooling water....................................24
8.3.2 Setting the cooling..............................................24
8.4 Compressed air...................................................................25
8.4.1 Air purity classes (ISO 8573-1).........................25
8.4.2 Setting the sealing air ........................................25
8.4.3 Setting values........................................................26
9 Commissioning 26
9.1 Running-in schedule ........................................................26
9.2 Daily start-up.......................................................................27
9.3 Shutdown signal................................................................27
9.4 Commissioning after storage........................................27
10 Tool change 28
10.1 Clockwise..............................................................................28
10.2 Pneumatic taper change ................................................28
10.2.1 Changing the tool................................................29
10.3 Tool changing station (optional accessory).............30
10.3.1 pneumatic taper change...................................30
10.3.2 Installing the changing station.......................30
10.3.3 Maintenance..........................................................30
11 Tools for high speed cutting 31
12 Maintenance 32
12.1 Ball bearings........................................................................32
12.2 Daily cleaning .....................................................................32
12.2.1 Before commencing work ................................32
12.2.2 With every tool change .....................................33
12.2.3 Every time the clamping device is changed
....................................................................................33
12.3 In the case of storage.......................................................33
12.4 Monthly maintenance .....................................................33
12.5 Long periods of storage..................................................33
12.6 Maximum storage time...................................................33
13 Dismantling 34
13.1 Disposal and environmental protection...................34
14 Service and repairs 35
14.1 Service partners .................................................................35
14.2 Malfunctions........................................................................36
15 Declaration of Incorporation 39
