Janser Panda User manual

USE AND MAINTENANCE MANUAL FOR THE PANDA MACHINE
This manual contains important information for safe use and operation of this machine.
Failure to read this manual before starting up, adjusting or carrying out maintenance operations on this
machine may cause damage to persons and/or things. The operator must be trained to use the machine
before starting it up. Keep this manual for future reference. For new manuals, apply to:
Max Janser
Maschinen- und Gerätebau
Böblinger Straße 91
D-71139 Ehningen
GERMANY
Janser GmbH - Maschinen- und Gerätebau
Böblinger Straße 91 - D-71139 Ehningen
Tel. 07034 / 127-0 - Telefax 07034 / 8838
http:// www.janser.com Email: service@janser.com

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INSTRUCTION MANUAL
INDEX
Storing 3
Carrying and handling of the machine 3
Starting
Instructions for electrical connection
wires, extensions, plugs
instruction for removal of sawdust caused by working
5
5
5
6
Instructions for operator safety
individual protective measures
respect of protective measures and warning
instruction for correct usage of machines
6
6
7
8
Machine characteristics 9
Indications concerning the machine
non-allowed usage
9
9
Description for starting the machines 10
Compliance declaration 11
Adjustment
procedure:
sanding pressure
12
12
Procedures for the setting of the abrasive 12
Routine maintenance
belt tensioner (for user
sanding chamber (for user)
roller (for user)
disk (for user)
wheels (for user)
dust bag (for user)
graphite’s brushes (for assistance only)
greasing (for assistance only)
13
13
13
13
13
13
14
14
14
Spare parts 14
Emergency situation:
Problems/Causes/Remedies (for user) 15

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INSTRUCTION MANUAL
DANGER: means The operator or other people may be seriously injured or die if the
DANGER warnings found on this machine or in this manual are ignored
or not kept to. Read and comply with all DANGER warnings found on
this machine or in this manual.
WARNING
:
means The operator or other people may be injured if the WARNING found on
this machine or in this manual are ignored or not kept to. Read and comply
with all WARNING found on this machine or in this manual.
CAUTION: means The operator or other people may be hurt if CAUTION warnings found on
this machine or in this manual are ignored or not kept to. Read and comply
with all CAUTION warnings found on this machine or in this manual
DANGER
Failure to read the PANDA machine manual before starting up, adjusting or carrying out
maintenance operations on the machine itself may cause injury to people and/or damage to things.
The operator must be trained to use the machine before starting it up.
STORING UP
We advice you to store up the machine without removing it from the original packing. This way you
can make a column of three packings maximum one above the other.
If the machine is removed from the original packing and is not used for some time it is necessary to
avoid that wheels and disk remains in strict contact with the floor. Make use of two stands 20 mm
high at least to lay the machine on being careful that contact takes place on the floor directly.
Store up the machine in a dry place, if you don’t, damages might occur to the machine.
Storage temperature from – 20 °C to 50 °C.
CARRYING THE MACHINE
1 Make sure that the power supply cable is disconnected from the mains and the machine.
2 Always carry the sander using both handles. Protect the sanding disc with an abrasive disc
and make sure the abrasive disc fixing screw is screwed down well. When transporting the
machine in a vehicle, always make sure the sander is well tied and cannot move. Since the
machine is heavy, lift and carry it with care

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INSTRUCTION MANUAL

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INSTRUCTION MANUAL
SETTING THE MACHINE UP
INSTRUCTIONS FOR ELECTRICAL CONNECTION
CAUTION: This machine only works with the voltage and frequency shown on the
machine plate. Before connecting the cable to the power supply grid, make
sure that the voltage and frequency available are correct.
DANGER: Exposing the machine to water or rain leads to a risk of electrocution. Keep
the machine in a dry building.
DANGER: Incorrect mains connection of the machine leads to a risk of electrocution.
In order to prevent possible electric shocks, always use a three-wire electric
system connected to an electrical earth. For maximum protection against
electric shocks, use a circuit protected with a differential earth fault
interrupter.
DANGER: Do not try to insert a two-pin plug into a socket or connector which does
not have two holes. If the plug does not fit the socket, consult an authorized
electrician.
DANGER: Using the machine with a damaged plug or power supply cable may lead to
electrocution. If cables or plugs are worn out or damaged in any way, have
them replaced by an electrician or authorized service staff.
CABLES, EXTENSIONS AND PLUGS
The maximum recommended length of the cable is 7 m; for lengths exceeding 7 m use cables with
larger cross- section.
DANGER If the machine is used with cables of insufficient cross-section and/or
excessive length, damages to people and/or things may occur.
MACHINE WITH SINGLE-PHASE MOTOR 230/240V∼
∼∼
∼50Hz
Only use approved two-conductors cables.
For Europe, the power supply cable must be of HAR approved type, namely HO5VV-F2x1.5 mm2,
and the plug must be of the 2P16A-250V approved type.
For non-European versions, consult an authorized JANSER distributor.

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INSTRUCTION MANUAL
INSTRUCTIONS FOR REMOVAL OF SAWDUST ORIGINATED BY WORKING
WARNING: Clouds of sanding dust may form and be breathed in while the sanding
machine is being used. Always wear a dust mask when using the machine for
sanding.
WARNING: The eyes and/or body may be injured if protective clothing or devices are not
worn. Always wear safety glasses, protective clothing and a dust mask during
any sanding operation.
WARNING: During sanding operations, loud noises may occur which may damage
hearing after long exposure. Always use acoustic protection during any
sanding operation.
Do not empty the contents of the bag over a fire.
ADVICES ON PREVENTIVE MEASURES FOR USERS
INDIVIDUALS PROTECTIVE MEASURES
WARNING: Clouds of sanding dust may form and be breathed in while the sanding
machine is being used. Always wear a dust mask when using the machine for
sanding.
WARNING: The eyes and/or body may be injured if protective clothing or devices are not
worn. Always wear safety glasses, protective clothing and a dust mask during
any sanding operation.
WARNING: During sanding operations, loud noises may occur which may damage
hearing after long exposure. Always use acoustic protection during any
sanding operation.

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INSTRUCTION MANUAL
RESPECT OF PROTECTIONS AND DANGER SIGNALS
DANGER: Use of the machine before it is completely assembled may cause injuries to
people and/or damage to things. Do not use a machine which is not
completely assembled. Keep all fastenings closed. Adjust the machine
according to specifications.
DANGER: Injuries or damages may be caused by using the sander without its guards
and covers in place. Always make sure that all guards and covers are in
their places and well attached.
DANGER: Sanding wooden floors may lead to an explosive environment.
Cigarettes, cigars, pipes, lighters, pilot lights and all other sources of fire
may cause explosion if they are used while sanding. Sources of fire must be
completely removed from the work area.
DANGER: Poorly ventilated work areas may lead to an explosive environment when
certain combustible materials are present in the air, such as, for example,
solvents, thinners, alcohol, fuels, some paints, sawdust and other
combustible materials. Machines for sanding floors can cause combustible
materials and vapours to ignite.
Read the instructions of the manufacturer of each chemical product used in
order to find out its combustibility. Keep working area well ventilated.
DANGER: Knocking against nails while sanding may cause explosion or start a fire.
Always sink all nails completely before sanding the surfaces.
DANGER: If the power supply circuit trips continuously or it provides insufficient
power, there is a risk of electrocution. Have an authorized electrician check
the fuses, protection circuit and power supply line.
DANGER: Maintenance or repairs carried out on a machine which is not duly
disconnected from the power supply line may cause electrocution.
Disconnect the power line before carrying out any maintenance work
and/or repairs.
DANGER: Use of this machine with a damaged power supply cable may cause electric
shock. Do not use the machine if the power supply cable is damaged. Do
not use the power supply cable for moving the machine.

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INSTRUCTION MANUAL
DANGER: Injury or electrocution may occur if the machine passes over the power
supply cable or damages it. Keep the cable away from the lower part of the
machine in order to avoid contact with the abrasive. Keep the power supply
cable up over the machine.
DANGER: The moving parts of this machine may cause serious injury and/or damage.
Keep hands, feet and loose clothing away from the moving parts of the
sander.
DANGER: Carrying out maintenance operations may cause injury to the operator
and/or surrounding people if the machine is connected to the power supply.
WARNING: Serious injuries or damages may occur if all instructions on this machine or
in this manual are not read and complied with. Read and abide by all safety
instructions. Make sure that all the plates, transfer printings, warnings,
cautions and instructions are fixed to the machine. New plates may be
obtained by your authorized JANSER retailer.
CAUTION: Injuries or damages may occur if maintenance and repairs are carried out
by unauthorized staff.
CAUTION: Damages may occur if the machine is not stored in dry place. Store the
machine in a dry place.
CAUTION: Injuries or damages may occur if maintenance and repairs are carried out
by unauthorized staff.
CAUTION: Damages may occur if the machine is not stored in dry place. Store the
machine in a dry place.
INSTRUCTIONS FOR A PROPER USE OF THE MACHINE
The following information highlights potentially dangerous conditions for the operator and/or
machine. Read this manual carefully in order to become familiar with the machine. Learn to know
when these conditions may occur. Set all the safety devices on the machine. Take all necessary
measures in order to train the staff who will use the machine. Immediately report damages to the
machine or incorrect operation.
1. Keep hands and clothing away from rotating parts.
2. Keep hands on the handles when the motor is running.
3. Do not run the machine with the belt and abrasive guards open.
4. Always run the machine with the dust bag in place.
5. Do not remove the dust bag while the motor is running.
6. Always disconnect the power supply cable before starting maintenance operations.
7. The machine must always be carried with care.
8. Always use the machine in a well-ventilated environment.
9. Always handle dust from sanding correctly (see page 6).

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INSTRUCTION MANUAL
MACHINE CHARACTERISTICS
ABRASIVE DISK DIMENSIONS Ø 150 mm
DISK DIAMETER Ø 150 mm
DISK SPEED 3200 giri/min
MOTOR SPEED 14000 giri/min
MOTOR (A40 ) EUROPEAN 230V-240V~50 Hz 1150 W
DISK INCLINATION CONTROL BY MEANS WHEEL HEIGHT ADJUSTMENT
BEARINGS LIFELONG LUBRICATED RADIAL BEARING
NET WEIGHT 7,9 Kg
NOISE OF THE MACHINE WORKING
IDLE (continuous and cautious level of
acoustic pressure A measured at the distance
of 0,4 m from handgrips and from 1,5 m from
ground level )
85 dB(A)
PACKAGE DIMENSIONS 450x300x480 mm
GROSS WEIGHT 11 Kg
STANDARD EQUIPMENT DUST BAG, ELECTRIC PLUG, USE KEYS, USE AND
MAINTENANCE MANUAL
INDICATIONS CONCERNING THE MACHINE
NON-ALLOWED USAGE
WARNING: Injuries or damages may occur if the machine is used to move other objects
or if it is moved on a slope. The machine must be used exclusively for
sanding dry wooden floors which are flat. Do not use the machine to sand
steps or pieces of furniture. Do not ride the moving machine.
WARNING: Serious damages may be caused to the surface being worked if the machine
is left running on the spot while the disk is in contact with the surface. In
order to avoid damaging the surface, always approach the cutting line
delicately. Do not stop while the disk lowers or rises, but always move at a
constant speed.

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INSTRUCTION MANUAL
HOW TO START UP THE MACHINE
In order to start up the machine, proceed as follows:
1. Familiarise yourself with the machine and read all the danger, warning and caution instructions.
Make sure that all operators have read this manual.
2. Take the machine to the work site. If the machine is removed from the original packing pull the
knob (B) and turn the tube according to fig. 2.
3. Place the dust bag on the tube and tie the cord on the tube
4. Fix the abrasive following the “PROCEDURES FOR THE SETTING OF THE
ABRASIVE” on page 12
WARNING: Only use 150 mm abrasive disks.
5. Find the power socket. The socket must be compatible with the plug. To avoid danger, the socket
must be protected by a fuse (10 amp). Put the plug into the socket.
6. Lift up the disc so that the machine rests on the floor with its wheels only.
7. Press start button A fig. 1.
8. Lower the disk towards the floor, by keeping pushed switch Aand sand.
9. To stop the machine release the switch A.

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INSTRUCTION MANUAL
EC DECLARATION OF CONFORMITY
73/23CEE, 89/392/CEE, 91/368/CEE
89/336/CEE, 92/31/CEE, 93/44/CEE
93/68/CEE
We
Max Janser
Maschinen- und Gerätebau
Böblinger Straße 91 D-71139 Ehningen
GERMANY
declare under our responsibility that the product
PANDA EDGER
to which this declaration relates is in conformity with the following standards or other
normative document(s):
•Safety of machinery - Basic concepts, general principles for design
Basic terminology, methodology EN 292 Part 1 -September 1991
•Safety of machinery - Basic concepts, general principles for design
Technical principles and specification EN 292 Part 2 September 1991
•Safety of machinery - Electrical equipment of machines
Part 1 : General requirements EN 60204-1 - October 1992
•Safety of household and electrical appliances - General requirements
EN 60335-1 - June 1988 + Modification 2, 5, 6, A51, A52, A53, A54, A55
•Limits and methods of measurements of radio disturbance characteristics of electrical motor-
operated and thermal appliances for households and similar purposes, electric tools and similar
electric apparatus - EN 55014 - Edit. 1987 + modification A2 (1990)
•General emission standard - Residential, commercial and light industry EN 50082-1 Edit. 1992
following the provisions of the Directives:
73/23CEE, 89/392/CEE, 89/336/CEE, 91/368/CEE 92/31/CEE, 93/44/CEE 93/68/CEE
_______________________ __________________________________
(place and date of issue) (signature)

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INSTRUCTION MANUAL
PROCEDURES FOR SETTING UP THE MACHINE
ADJUSTMENT OF THE WORK SURFACE ON THE FLOOR
For the plate to work at its best, its axis must slightly slope with respect to the floor.
Its slope is given by the position of the wheels which are fitted to 2 supports that runs in a guide.
By loosening the hexagonal ring, the wheel-carrying support can be lowered or raised to the
position required.
PROCEDURES FOR THE SETTING OF THE ABRASIVE
1. Make sure the electric cable is disconnected from the power supply.
2. Turn the machine upside down and rest the handles on the floor..
3. Remove screw D(fig. 1) and its relative lock washer while keeping plate E.
4. Make sure that the surface of the plate is clean and select an abrasive disk – ø 150 mm. -
of the correct fineness checking that its surface is not damaged.
5. Fix the abrasive disk using screw D (fig. 1) and its relative lock washer while keeping plate
Efirmly in position.

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INSTRUCTION MANUAL
PERIODICAL ROUTINE MAINTENANCE
In order to keep the machine in good working condition, it is necessary to maintain the following
items periodically:
BELT TENSIONING
1. By means of a screwdriver, remove screws (3 of them) that fix the belt protective guard to the
basement Pos. F figura 1.
2. Loosen screws Pos. G figura 1(2 of them) by means of a setscrew wrench ch. 5mm.
3. Tension the belt by turning the knob Pos. H figura 1 manually.
4. Tighten screws Pos. G figura 1 (2 of them) by means of setscrew wrench ch. 5mm
5. Check the tension of the belt that must deflect by 1,2 mm when a load of 1
±
±
±
±0 N. is placed
in the middle.
6. Put back the belt protective guard in position by tightening the screws (3 of them) Pos. F
figura 1.
WARNING: Excessive belt tension may cause the ball bearings to wear out
prematurely.
DANGER: Using the machine before it is completely assembled may cause injuries to
people and/or damages to things. Do not use a machine which is not
completely assembled. Keep all fastenings closed. Adjust the machine
according to specifications.
SANDING CHAMBER ( for users )
Periodically vacuum-clean the sanding chamber of dust to avoid dangerous dust heaps.
PLATE
Check the surface of the plate periodically. Remove any dirt.
WHEELS
Periodically remove dirt from the machine body and wheels. Dirt can cause ripples on the sanded
surface.

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INSTRUCTION MANUAL
DUST BAG
Remove the bag and shake it vigorously to empty out the sanding dust. Turn the bag inside out and
wash it in a washing machine in cold water in order to prevent the pores from blocking and its
ability to collect dust from decreasing.
GRAPHITE BRUSHES
The motor has two graphite brushes which must be checked every six months or after 500
hours of work. In order to check the brushes, proceed as follows:
1 Remove the screw fixing the motor side covers by means of a screwdriver.
2 Remove the screw fixing the cable and remove the brush with the spring.
3 Check the brushes. If either one of the brushes is shorter than 7 mm replace both brushes.
WARNING: When installing new brushes, before put the cover back make sure that
brushes are well assembled.
LUBRICATION
The machine does not need lubricating. All the moving parts, including the motor parts, are
mounted on sealed ball bearings lubricated for 10,000 hours of operation.
SPARE PARTS
Always use original JANSER spare parts. The guarantee and consequent responsibility are
forfeited if non-original JANSER spare parts are used, and if repairs and adjustments are carried
out by unauthorized personnel.

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EMERGENCY SITUATIONS ( for uses )
PROBLEMS CAUSES REMEDIES
Insufficient cut worn out or unsuitable abrasive replace abrasive
Insufficient motor speed insufficient voltage due to:
excessive length or unsuitable cable cross-section
precarious connections
faulty motor
use cable of suitable length and cross-section
set up suitable connections
contact an authorized JANSER distributor
Grooved work surface faulty abrasive
dirty or faulty roller surfaces
incorrect wheel adjustment
replace abrasive
clean, straighten or replace the rubber-coated drum
correct wheel position, see pg. 12
Insufficient dust collection dust bag over one-third full
dust bag dirty or with closed pores
intake and or outlet ducts blocked
empty out the contents of the bag
shake out the bag and wash it
clean the air ducts
The motor does not start faulty contactor
insufficient voltage due to precarious connections
faulty motor
no mains supply voltage
contact an authorized JANSER distributor
contact an authorized JANSER distributor
contact an authorized JANSER distributor
check power supply and connections
Burns on the work surface worn out abrasive
excessively fine abrasive
replace abrasive
use a coarser abrasive
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