Janson Controls FC100 Series User manual

1
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Preface
Thank you for purchasing the FC100 series AC drive developed by our company.
FC100 series AC drive is a compact small power AC drive. It is an economic model
specialized for the small automation equipments, especially for electronic equipments,
food packaging, woodworking and other applications.
FC100SeriesACDriveFeatures
AdvancedV/FControl / Vector ControlAlgorithm:
Adjustable V/F Control is more stable at low speed, high torque output at low frequency
and better dynamic performance.
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MultipleFunctions:
Multi-stage speed control, simple PLC, PID and pulse counting control.
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StableandReliableAnti-tripFunction:
Stable and reliable overvoltage/overcurrent stalling control algorithm, non-stop control
function to prevent frequent trip in complex applications.
This manual describes the functions and features and correct use of FC100 series
AC drive, including product selection, parameter setting, running commissioning,
troubleshooting and routine maintenance and other related matters. Please read
this manual carefully to make sure the correct installa-tion and operation and
maintenance to achieve the high performance of this AC drive. Please hand this
manual to the users and keepers of this AC drive.
.
UnpackingInspectionCautions
Every AC drive have been tested strictly in factory prior to shipment. Upon unpacking, check:
Whether the product is damaged;
Whether the nameplate model and AC drive ratings are consistent with your order.
Whether the box contains the AC drive, certificate of conformity, user manual and
warranty card. If you find any omission or damage, contact our company or your
supplier immediately.
FC100 Series Preface

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First-timeUse:
Fortheuserswhousethisproductforthefirsttime,readthemanualcarefully.
Ifindoubtconcerningsomefunctionsorperformances,pleasecontactthe
technicalsupportpersonnelofour companytoensurecorrect use.
FC100seriesACdriveshavepassedCEtestandalsomeettherequirementsof
followingInternationalStandard.
IEC/EN 61800-5-1:2003 safety requirements for adjustable speed electric drive systems.
IEC/EN 61800-3:2004 adjustable speed electric drive systems: The third part: the
electromagnetic compatibility standard of the product and its specific test method.
IEC/EN 61000-2-1,2-2,3-2,3-3,4-2,4-3,4-4,4-5,4-6:EMC International
and EU
Standard.
FC100 Series
Preface

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Contents
Preface....................................................................................................................01
Chapter1ProductInformation.........................................................................................05
1.1 Naming Rules.....................................................................................................06
Specifications.....................................................................................................08
1.2 Naming Plate......................................................................................................06
1.3 FC100 Model List...............................................................................................07
1.4 Size and Dimensions..........................................................................................07
1.5
Chapter2 Storage and Installation.................................................................................09
2.1 Storage ............................................................................................................. 10
2.2 Installation
..........................................................................................................11
Chapter3 Wire Diagram and Terminal Explanation....................................................13
3.1 Basic Wire Diagram
........................................................................................... 15
3.2 Terminal Explanation
..........................................................................................16
3.3 Control Terminal Explanation
.............................................................................16
3.4 Main Circuit Wiring
.............................................................................................17
3.5 Wire Notes
.........................................................................................................18
Chapter4 Wire Diagram and Terminal Explanation....................................................21
4.1 Digital Keypad Operation
.................................................................................. 22
4.2 Detailed Way For How To Use Keypad
.............................................................23
Chapter5 Function Parameters Table..........................................................................25
FC100 Series Contents

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Chapter6DESCRIPTION OF PARAMETER SETTINGS............................................37
Group P0: User Parameters................................................................................38
Group P1: Basic Parameters...............................................................................41
Group P2: Parameters of applications............................................................... 51
Group P3: Input and Output Function Parameters.............................................53
Group P4: Secondary Application Group...........................................................71
Group P5: PLC Control (Special Operation)......................................................79
Group P6: PLC Control (Special Operation)......................................................84
Group P7: Modbus (RS485) Communication....................................................90
Group P8: Advanced application parameters....................................................97
Chapter7Maintence and Inspection.......................................................................... 99
Chapter8Troubleshooting and Fault Information..................................................101
FC100 Series
Contents

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Chapter1
ProductInformation
ThisChapterContent
This chapter briefly introduces the operation principle, product performa-nce, layout,
nameplate, and type of instructions.

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1
FC100 Series User Manual
CHAPTER 1 Products Information
This FC100 AC drive has gone through rigorous quality control tests at the factory before
shipment. After receiving the AC drive, please check for the following:
Receiving
Check to make sure that the package includes an AC drive, the User Manual, dust covers and
rubber bushings.
Inspect the unit to insure it was not damaged during shipment.
Make sure that the part number indicated on the nameplate corresponds with the part number
of your order.
1.1NameRules
Model code contains product information. Users can find the code on the model
designation label attached to the AC drive or the simple nameplate.
-
FC100
1
2S
24
0.7G
3
FC100 series
1
2
3
Name Mark Description Detail
AC drive
series
Voltage
level
Adaptable
power
Voltage level
Adaptable motor
power(KW)
Series Name
2S: Single-phase 220V Range:-15%~20%
4T: Three-phase 380V Range:-15%~20%
0.4KW~4.0KW
Janson Controls Technologies (Shenzhen) Co.,Limited.
MODEL: FC100-2S-0.7G
INPUT: AC1PH 220V 50/60Hz 8.2A
OUTPUT: AC3PH 220V ~0~600Hz 4.7A
S/N: AG01A000001
MADEINCHINA
The AC drive model
Ratedinputvoltage,
frequencyandcurrent
Barcode
Ratedoutputvoltage,
frequencyandcurrent
-
1.2NamePlates
Chapter 1 Product Information

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1
1.3FC100SeriesACDrive
ACDriveModel PowerCapacity
(KVA)
1.5
RatedInput
Current(A)
RatedOutput
Current(A)
AdaptableMotor
(KW)
8.2 0.75
4.7
Input voltage: single-phase 220V Range：-15%~20%
3.0
4.0
14.07.51.5
23.0 10.02.2
FC100-2S-0.7G
FC100-2S-1.5G
FC100-2S-2.2G
Input voltage: three-phase 380V Range: -15%~20%
1.5 3.4 0.752.3
3.0
4.0
5.0 3.7 1.5
5.8 5.12.2
FC100-4T-0.7G
FC100-4T-1.5G
FC100-4T-2.2G
5.9 10.5 8.5 4.0
FC100-4T-4.0G
1.4SizeandDimensions
Unit: mm (inches)
FC100 Series User Manual Chapter 1 Product Information

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1.5Specifications
Voltage Class 230V
Model Number FC100
A0.4
pplicable Motor Output (kW) 0.7 1.5
Rated Frequency (Hz) 1.0~400Hz
Input voltage Tolerance Single / 3-phase
180~264V 50/60Hz
Power
Frequency tolerance ±5%
Control system SVPWM (Sinusoidal Pulse Width Modulation, carried frequency
3kHz~10kHz)
Output Frequency Resolution 0.1Hz
Torque Characteristics Including the auto-torque, auto-slip compensation, starting torque can be
150% at 5 Hz
Overload Endurance 150% of rated current for 1 minute
Accel/Decel Time 0.1~600Sec. (can be set individually)
V/F pattern V/F pattern adjustable
Control Characteristics
Stall Prevention Level 20~200%, setting of Rated Current
Keypad Setting by
Frequency
Setting External Signal
Potentiometer-5KΩ/0.5W, DC 0 ~ +10V (input impedance 100KΩ), 4~20mA
(output impedance 250Ω), multi-function inputs1 to 3 (3steps, JOG,
UP/DOWN command), communication setting
Operation
Setting Keypad Setting by RUN//STOP keys
Signal External Signal FWD,REV,S1,S2 can be combined to offer various modes of operation,
RS-485 communication port
Multi-function Input Signal Multi-step selection 0 to 3, Jog, accel/decel inhibit, first/second accel/dece l
switch, counter, PLC Operation, external Base Block (NC,NO) selection
Operating Characteristics
Multi-function Output Signal AC Drive Operating, Frequency Attained, Non-zero speed, Base Block,
Fault Indication, Local/Remote indication, PLC Operation indication.
Other Function
AVR, S-curve, Over-Voltage Stall Prevention, DC Braking, Fault Records,
Adjustable Carried Frequency, Starting Frequency Setting of DC Braking ,
Over-Current Stall Prevention, Momentary Power Loss restart, Reverse
Inhibition, Frequency Limits, Parameter Lock/Reset
Protection Over Voltage, Over Current, Under Voltage, Overload, Electronic thermal,
Overheating, Self-testing
Other Including EMI Filter
Cooling Forced air-cooling
Installation Location Altitude 1,000 m or below, keep from corrosive gasses, liquid and dust
Ambient Temperature -10 -40 (Non-Condensing and not frozen)
Storage Temperature -20 to 60
Ambient Humidity Below 90%RH (non-condensing)
Environment
Vibration 9.80665m/s2(1G) less than 20Hz, 5.88m/s2 (0.6Gat) 20 to 50Hz
2.2
FC100 Series User ManualChapter 1 Product Information

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Chapter2
StorageandInstallation

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2
CHAPTER 2 STORAGE AND INSTALLATION
2.1 Storage
The AC drive should be kept in the shipping carton before installation. In order to retain the
warranty coverage, the AC drive should be stored properly when it is not to be used for an
extended period of time.
Ambient Conditions:
Operation Air Temperature: -10oC to +40oC (14oF to 104oF)
Atmosphere pressure: 86 to 106 kPa
Installation Site Altitude: below 1000m
Vibration: Maximum 9.86 m/s2 (1G) at less than 20Hz
Maximum 5.88 m/s2 (1G) at 20Hz to 50Hz
Storage Temperature: -20oC to +60oC (-4oF to 140oF)
Relative Humidity: Less than 90%, no condensation allowed
Atmosphere pressure: 86 to 106 kPa
Transportation Temperature: -20oC to +60oC (-4oF to 140oF)
Relative Humidity: Less than 90%, no condensation allowed
Atmosphere pressure: 86 to 106 kPa
Vibration: Maximum 9.86 m/s2 (1G) at less than 20Hz, Maximum 5.88
m/s2 (1G) at 20Hz to 50Hz
Pollution Degree 2: good for a factory type environment.
FC100 Series User ManualChapter 2 Storage and Installation