Janson Controls FC100 Series User manual

1
.
Preface
Thank you for purchasing the FC100 series AC drive developed by our company.
FC100 series AC drive is a compact small power AC drive. It is an economic model
specialized for the small automation equipments, especially for electronic equipments,
food packaging, woodworking and other applications.
FC100SeriesACDriveFeatures
AdvancedV/FControl / Vector ControlAlgorithm:
Adjustable V/F Control is more stable at low speed, high torque output at low frequency
and better dynamic performance.
.
MultipleFunctions:
Multi-stage speed control, simple PLC, PID and pulse counting control.
.
StableandReliableAnti-tripFunction:
Stable and reliable overvoltage/overcurrent stalling control algorithm, non-stop control
function to prevent frequent trip in complex applications.
This manual describes the functions and features and correct use of FC100 series
AC drive, including product selection, parameter setting, running commissioning,
troubleshooting and routine maintenance and other related matters. Please read
this manual carefully to make sure the correct installa-tion and operation and
maintenance to achieve the high performance of this AC drive. Please hand this
manual to the users and keepers of this AC drive.
.
UnpackingInspectionCautions
Every AC drive have been tested strictly in factory prior to shipment. Upon unpacking, check:
Whether the product is damaged;
Whether the nameplate model and AC drive ratings are consistent with your order.
Whether the box contains the AC drive, certificate of conformity, user manual and
warranty card. If you find any omission or damage, contact our company or your
supplier immediately.
FC100 Series Preface

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First-timeUse:
Fortheuserswhousethisproductforthefirsttime,readthemanualcarefully.
Ifindoubtconcerningsomefunctionsorperformances,pleasecontactthe
technicalsupportpersonnelofour companytoensurecorrect use.
FC100seriesACdriveshavepassedCEtestandalsomeettherequirementsof
followingInternationalStandard.
IEC/EN 61800-5-1:2003 safety requirements for adjustable speed electric drive systems.
IEC/EN 61800-3:2004 adjustable speed electric drive systems: The third part: the
electromagnetic compatibility standard of the product and its specific test method.
IEC/EN 61000-2-1,2-2,3-2,3-3,4-2,4-3,4-4,4-5,4-6:EMC International
and EU
Standard.
FC100 Series
Preface

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Contents
Preface....................................................................................................................01
Chapter1ProductInformation.........................................................................................05
1.1 Naming Rules.....................................................................................................06
Specifications.....................................................................................................08
1.2 Naming Plate......................................................................................................06
1.3 FC100 Model List...............................................................................................07
1.4 Size and Dimensions..........................................................................................07
1.5
Chapter2 Storage and Installation.................................................................................09
2.1 Storage ............................................................................................................. 10
2.2 Installation
..........................................................................................................11
Chapter3 Wire Diagram and Terminal Explanation....................................................13
3.1 Basic Wire Diagram
........................................................................................... 15
3.2 Terminal Explanation
..........................................................................................16
3.3 Control Terminal Explanation
.............................................................................16
3.4 Main Circuit Wiring
.............................................................................................17
3.5 Wire Notes
.........................................................................................................18
Chapter4 Wire Diagram and Terminal Explanation....................................................21
4.1 Digital Keypad Operation
.................................................................................. 22
4.2 Detailed Way For How To Use Keypad
.............................................................23
Chapter5 Function Parameters Table..........................................................................25
FC100 Series Contents

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Chapter6DESCRIPTION OF PARAMETER SETTINGS............................................37
Group P0: User Parameters................................................................................38
Group P1: Basic Parameters...............................................................................41
Group P2: Parameters of applications............................................................... 51
Group P3: Input and Output Function Parameters.............................................53
Group P4: Secondary Application Group...........................................................71
Group P5: PLC Control (Special Operation)......................................................79
Group P6: PLC Control (Special Operation)......................................................84
Group P7: Modbus (RS485) Communication....................................................90
Group P8: Advanced application parameters....................................................97
Chapter7Maintence and Inspection.......................................................................... 99
Chapter8Troubleshooting and Fault Information..................................................101
FC100 Series
Contents

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Chapter1
ProductInformation
ThisChapterContent
This chapter briefly introduces the operation principle, product performa-nce, layout,
nameplate, and type of instructions.

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1
FC100 Series User Manual
CHAPTER 1 Products Information
This FC100 AC drive has gone through rigorous quality control tests at the factory before
shipment. After receiving the AC drive, please check for the following:
Receiving
Check to make sure that the package includes an AC drive, the User Manual, dust covers and
rubber bushings.
Inspect the unit to insure it was not damaged during shipment.
Make sure that the part number indicated on the nameplate corresponds with the part number
of your order.
1.1NameRules
Model code contains product information. Users can find the code on the model
designation label attached to the AC drive or the simple nameplate.
-
FC100
1
2S
24
0.7G
3
FC100 series
1
2
3
Name Mark Description Detail
AC drive
series
Voltage
level
Adaptable
power
Voltage level
Adaptable motor
power(KW)
Series Name
2S: Single-phase 220V Range:-15%~20%
4T: Three-phase 380V Range:-15%~20%
0.4KW~4.0KW
Janson Controls Technologies (Shenzhen) Co.,Limited.
MODEL: FC100-2S-0.7G
INPUT: AC1PH 220V 50/60Hz 8.2A
OUTPUT: AC3PH 220V ~0~600Hz 4.7A
S/N: AG01A000001
MADEINCHINA
The AC drive model
Ratedinputvoltage,
frequencyandcurrent
Barcode
Ratedoutputvoltage,
frequencyandcurrent
-
1.2NamePlates
Chapter 1 Product Information

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1
1.3FC100SeriesACDrive
ACDriveModel PowerCapacity
(KVA)
1.5
RatedInput
Current(A)
RatedOutput
Current(A)
AdaptableMotor
(KW)
8.2 0.75
4.7
Input voltage: single-phase 220V Range：-15%~20%
3.0
4.0
14.07.51.5
23.0 10.02.2
FC100-2S-0.7G
FC100-2S-1.5G
FC100-2S-2.2G
Input voltage: three-phase 380V Range: -15%~20%
1.5 3.4 0.752.3
3.0
4.0
5.0 3.7 1.5
5.8 5.12.2
FC100-4T-0.7G
FC100-4T-1.5G
FC100-4T-2.2G
5.9 10.5 8.5 4.0
FC100-4T-4.0G
1.4SizeandDimensions
Unit: mm (inches)
FC100 Series User Manual Chapter 1 Product Information

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1
1.5Specifications
Voltage Class 230V
Model Number FC100
A0.4
pplicable Motor Output (kW) 0.7 1.5
Rated Frequency (Hz) 1.0~400Hz
Input voltage Tolerance Single / 3-phase
180~264V 50/60Hz
Power
Frequency tolerance ±5%
Control system SVPWM (Sinusoidal Pulse Width Modulation, carried frequency
3kHz~10kHz)
Output Frequency Resolution 0.1Hz
Torque Characteristics Including the auto-torque, auto-slip compensation, starting torque can be
150% at 5 Hz
Overload Endurance 150% of rated current for 1 minute
Accel/Decel Time 0.1~600Sec. (can be set individually)
V/F pattern V/F pattern adjustable
Control Characteristics
Stall Prevention Level 20~200%, setting of Rated Current
Keypad Setting by
Frequency
Setting External Signal
Potentiometer-5KΩ/0.5W, DC 0 ~ +10V (input impedance 100KΩ), 4~20mA
(output impedance 250Ω), multi-function inputs1 to 3 (3steps, JOG,
UP/DOWN command), communication setting
Operation
Setting Keypad Setting by RUN//STOP keys
Signal External Signal FWD,REV,S1,S2 can be combined to offer various modes of operation,
RS-485 communication port
Multi-function Input Signal Multi-step selection 0 to 3, Jog, accel/decel inhibit, first/second accel/dece l
switch, counter, PLC Operation, external Base Block (NC,NO) selection
Operating Characteristics
Multi-function Output Signal AC Drive Operating, Frequency Attained, Non-zero speed, Base Block,
Fault Indication, Local/Remote indication, PLC Operation indication.
Other Function
AVR, S-curve, Over-Voltage Stall Prevention, DC Braking, Fault Records,
Adjustable Carried Frequency, Starting Frequency Setting of DC Braking ,
Over-Current Stall Prevention, Momentary Power Loss restart, Reverse
Inhibition, Frequency Limits, Parameter Lock/Reset
Protection Over Voltage, Over Current, Under Voltage, Overload, Electronic thermal,
Overheating, Self-testing
Other Including EMI Filter
Cooling Forced air-cooling
Installation Location Altitude 1,000 m or below, keep from corrosive gasses, liquid and dust
Ambient Temperature -10 -40 (Non-Condensing and not frozen)
Storage Temperature -20 to 60
Ambient Humidity Below 90%RH (non-condensing)
Environment
Vibration 9.80665m/s2(1G) less than 20Hz, 5.88m/s2 (0.6Gat) 20 to 50Hz
2.2
FC100 Series User ManualChapter 1 Product Information

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Chapter2
StorageandInstallation

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2
CHAPTER 2 STORAGE AND INSTALLATION
2.1 Storage
The AC drive should be kept in the shipping carton before installation. In order to retain the
warranty coverage, the AC drive should be stored properly when it is not to be used for an
extended period of time.
Ambient Conditions:
Operation Air Temperature: -10oC to +40oC (14oF to 104oF)
Atmosphere pressure: 86 to 106 kPa
Installation Site Altitude: below 1000m
Vibration: Maximum 9.86 m/s2 (1G) at less than 20Hz
Maximum 5.88 m/s2 (1G) at 20Hz to 50Hz
Storage Temperature: -20oC to +60oC (-4oF to 140oF)
Relative Humidity: Less than 90%, no condensation allowed
Atmosphere pressure: 86 to 106 kPa
Transportation Temperature: -20oC to +60oC (-4oF to 140oF)
Relative Humidity: Less than 90%, no condensation allowed
Atmosphere pressure: 86 to 106 kPa
Vibration: Maximum 9.86 m/s2 (1G) at less than 20Hz, Maximum 5.88
m/s2 (1G) at 20Hz to 50Hz
Pollution Degree 2: good for a factory type environment.
FC100 Series User ManualChapter 2 Storage and Installation

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2.2Installation:
CAUTION
The control, power supply and motor leads mu st be laid separatel y. They must not be
fed through the same cable conduit / trunking.
High voltage insulation test equipment must not be used on cables connected to the
drive.
Improper installation of the AC drive will greatly reduce its life. Be sure to observe the
following precautions when selecting a mounting location.
Failure to observe these precautions may void the warranty!
Do not mount the AC drive near heat-radiating elements or in direct sunlight.
Do not install the AC drive in a place subjected to high temperature, high humidity,
excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.
Mount the AC drive vertically and do not restrict the air flow to the heat sink fins.
The AC drive generates heat. Allow sufficient space around the unit for heat dissipation.
150mm (6 inches) Air Flow
or more
or more
Metal Container
50mm
(2 inches)
or more
50mm
(2 inches)
or more
150mm (6 inches)
Minimum Clearances and Air Flow
2
FC100 Series User Manual Chapter 2 Storage and Installation

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Chapter3
Wiring Diagram and Terminal Explanation

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3
CHAPTER 3 WIRING Diagram and Terminal Explanation
DANGER
Hazardous Voltage
Before accessing the AC drive:
Disconnect all power to the AC drive.
Wait five minutes for DC bus capacitors discharge.
Any electrical or mechanical modificati on to this equipment without prior written
consent of Delta Electronics, Inc. will void all warranties and may result in a safety
hazard in addition to voiding the UL listing.
Chapter 3 Wire diagram and terminal explanation FC100 Series User Manaul

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3.1 Basic Wiring Diagram
Users must connect wiring according to the circuit diagram shown below. Please follow all
National and State wiring codes, when wiring the FC100.
RS-485
6 1
RA
RC 120VAC/28VDC 3A
0 10VDC
VR 3K 5K
AVI
GND
+10V 10mA(MAX)
3
2
1
VR
RJ-11 1:+EV
2:GND
3:SG-
4:SG+
+18V
+18V
+18V
S1
GND
+18V
4.7K
S2
4.7K
4.7K
4.7K
Factory default settings
Forward/Stop
Reverse/Stop
Reset
Multi-step 1
Common Signal
Power supply for Potentiometer
Master Freq. setting
Analog voltage
Analog current
Motor
Multi-function indication
output contacts
Factory default:
Fault Indication
Main circuit (power)
terminals
Control circuit terminals
Shielded leads
*
NOTE: Do not plug in a Modem or telephone line to the RS-485 communication port,
permanent damage may result. Terminals 1 & 2 are the power source for the
optional copy keypad and should not be used while using RS-485
communication.
Main Circuit Power
Communication
port
+10V
3
FC100 Series User Manaul Chapter 3 Wire diagram and terminal explanation

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3.2 Terminal Explanations
Terminal Symbol Explanation of Terminal Function
R/L1, S/L2, T/L3 AC line input terminals
U/T1, V/T2, W/T3 AC drive output terminals motor connections
Earth Ground
3.3 Control Terminals Explanations
RA RC +10V AVI FWD REV S1 S2 GND
(120VAC/DC28V 3A)
Relay
Wire Gauge:22-24AWG
Torque: 4Kgf-cm
Multi-function indication
output contact
Power for speed setting
Analog Voltage, current
frequency command
Multi-function assistant terminal
Common signal
Multi-function input selection 1
Multi-function input selection 2
Multi-function input selection 3
Terminal Symbols Terminal Functions Factory Settings
FWD Multi-function Input 0
REV Multi-function Input 1
S1 Multi-function Input 2
S2 Multi-function Input 3
Refer to P315 to P318
Multi-function Input Terminals
RA Multi-function Relay output
(N.O.) a
RC Multi-function Relay common
120Vac, 3A
24Vdc, 3A
Refer to Pr.03-03
+10V Potentiometer power source +10V 20mA
AVI Analog voltage/ Input current 0 to +10V / 4 to 20mA
* Control signal wiring size: 22-24 AWG (0.3-0.2 mm2).
3
Chapter 3 Wire diagram and terminal explanation FC100 Series User Manaul

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3.4 Main Circuit Wiring
Single phase models input from R/L1, S/L2
AC line input terminals
grounding
UP/DOWN
Function
Display key
Data
Confirmation key
RUN/STOP
RS485
communication
port
Grounding
Motor connections U/T1, V/T2, W/T3
Motor capacity
and input power
Frequency
setting knob
LED display
The signal selection
for AVI to input
DC0-+10V
or 4-20 mA
U/T1 V/T2 W/T3
R/L1 S/L2 T/L3
Control Terminal
Torque: 4Kgf-cm (3 in-lbf)
Wire: 22-24 AWG
Power Terminal
Torque: 5Kgf-cm (4.33 in-lbf)
Wire: 12-20 AWG
3
ENTER
DISP
FC100 Series User Manaul Chapter 3 Wire diagram and terminal explanation

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3.5 Wiring Notes: PLEASE READ PRIOR TO INSTALLATION.
1. CAUTION:Do not connect the AC power to the U/T1, V/T2, W/T3 terminals, as it
will damage the AC drive.
2. WARNING: Ensure all screws are tightened to the proper torque rating.
3. During installation, follow all local electrical, construction, and safety codes for the
country the drive is to be installed in.
4. Ensure that the appropriate protective devices (circuit breaker or fuses) are connected
between the power supply and AC drive.
5. Make sure that the leads are connected correctly and the AC drive is properly grounded.
(Ground resistance should not exceed 0.1.)
6. Use ground leads that comply with AWG/MCM standards and keep them as short as
possible.
7. Multiple FC100 units can be installed in one location. All the units should be grounded
directly to a common ground terminal. The FC100 ground terminals may also be
connected in parallel, as shown in the figure below. Ensure there are no ground
loops.
Forward
running
8. When the AC drive output terminals U/T1, V/T2, and W/T3 are connected to the motor
terminals U/T1, V/T2, and W/T3, respectively, the motor will rotate counterclockwise (as
viewed from the shaft ends of the motor) when a forward operation command is received.
To reverse the direction of motor rotation, switch over any of the two motor leads.
9. Make sure that the power source is capable of supplying the correct voltage and
required current to the AC drive.
10. Do not attach or remove wiring when power is applied to the AC drive.
3
Chapter 3 Wire diagram and terminal explanation FC100 Series User Manaul

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11. Do not monitor the signals on the circuit board while the AC drive is in operation.
12. For the single-phase rated AC drives, the AC power can be connected to any two of the
three input terminals R/L1, S/L2, T/L3. Note: This drive is not intended for the use
with single-phase motors.
13. Route the power and control wires separately, or at 90 angle to each other.
14. If a filter is required for reducing EMI (Electro Magnetic Interference), install it as close
as possible to AC drive. EMI can also be reduced by lowering the Carrier Frequency.
15. If the AC drive is installed in the place where a load reactor is needed, install the filter
close to U/T1, V/T2, W/T3, side of AC drive. Do not use a Capacitor or L-C Filter
(Inductance-Capacitance) or R-C Filter (Res istance-Capacitance), unless approved by
Delta.
16. When using a GFCI (Ground Fault Circuit Interrupt), select current sensor with sensitivity
of 200mA, and not less than 0.1-second detection to avoid nuisance tripping.
3
FC100 Series User Manaul Chapter 3 Wire diagram and terminal explanation

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