Jatco J-5000 SM-P 200 ABV User manual

Installation Instructions
JATCOEnvironmental Protection Tank
J-5000 SM-P 200 ABV
*INSTRUMENTATION GAS IS MANDATORY FOR SUPPLY GAS*
The JATCO EnvironmentalTank must be installed at a level which will allow the waste
liquids to be disposed of to gravity flow into the tank.
IMPORTANT: The top of thetank must be below the level of waste liquids tobe
received.
Inlet and the outlet check valves are both teed from the same port near the bottom of the tank
(end opposite the sight glass). When facing this end the inlet check valve is on the left (A)
and the outlet check valve is on the right (B).
The discharge should be piped directly to the storage tank that is to receive the waste liquid.
The discharge may be teed into an existing flow line, provided that a check valve is installed
to prevent high pressure from returning to the discharge check valve on the JATCO tank.
The tank supply gas must have adequate volume and pressure. For best operation use 1” pipe
for the tank supply gas plumed as close to the tank as possible. Then reduce down to the
tubing connections (C) and (J) on the JATCO tank.
Supply gas pressure is connected to the inlet of the level control valve (C) this
gas pressure must meet 70 PSI and not exceed 75 PSI. A separate supply gas pressure
is connected to the 3-way ball valve (J) this gas pressure must not exceed 200 PSI
for normal operation. No pressure regulator is provided as most applications for this
device have pre-regulated gas pressure supplied.
Depressing the manual dump plunger (F) allows the operator to check function of the float
control valve actuator. When the plunger is depressed, the tank will cycle once and return
to the automatic operation when the plunger released. The plunger button should be returned
to the extended position.
Listed below are a series of steps to follow if the JATCO tank fails to dump properly.
Be sure there is an adequate supply of gas pressure (70-75 psi), to the inlet connection at
the level control valve. If there is enough pressure at the inlet connection, press down
manual dump plunger (F) to empty tank, then vent when the cycle is complete. If the
JATCO tank fails to dump manually, remove connector tubing to actuator (G) to test for
pilot pressure from level control valve (D). If level control valve is not sending pressure
to the actuator (G) when depressing manual dump plunger (F), removal and or inspection
of level control valve will be necessary. If pressure is present but actuator fails to
operate, remove inspect and or replacement may be necessary.
244 N.W. 111th St. •Oklahoma City, Oklahoma 73114 • 405/755-4100 •405/755-4101 Fax

Service Guide
JATCO Environmental Protection Tanks
J-5000 SM-P 200 ABV
*INSTRUMENTATION GAS IS MANDATORY FOR SUPPLY GAS*
Listed below are aseries of steps to follow if the JATCO tank fails to dump properly.
The tank supply gas must have adequate volume and pressure. For best operation use 1” pipe for
the tank supply gas plumed as close to the tank as possible. Then reduce down to the tubing
connections (C) and (J) on the JATCO tank.
Be sure there is an adequate supply of volume and gas pressure (70-75 psi), to the inlet
connection on the level controller (C), and (200psi max) to the 3-way ball valve supply (J). If
there is enough pressure at the supply connections, press down on the manual dump plunger
(F). This should cause the tank to manually dump, then vent through (H) when the cycle is
complete. If the JATCO tank fails to dump manually, remove pilot signal connector tubing to 3-
way ball valve’s actuator (G) to test for pilot signal from level control (D). If the level control is
not sending a pilot signal to the actuator when depressing manual dump plunger, removal and or
inspection of level control will be necessary and proceed to next step. If pilot signal pressure is
present but actuator fails to operate, usually the pilot signal will escape from the actuator vent
orifice. This indicates O-ring failure in the actuator and replacement may be necessary. The
actuator does have a repair kit mainly consisting of O-rings.
Step #2 the side mount level controller hasvery few moving parts. Ifthe valve is not operating
properly, remove and inspect travel of float arm. If noobstruction is visually present but the
float arm does not travel freely then removal of float arm is necessary. To remove float arm
carefully drive float arm retaining pin out with ahammer andpunch. Then inspect magnet and
chamber for debris. Ifthere is no obstruction with float arm assembly or tubing connections,
replacement may be necessary.
244 NW 111th • Oklahoma City, Ok. 73114 • 405/755-4100 • 405/755-4101 Fax
244 NW 111th • Oklahoma City, Ok. 73114 • 405/755-4100 • 405/755-4101 Fax

244 NW 111th • Oklahoma City, Ok. 73114 • 405/755-4100 • 405/755-4101 Fax
B
G
E
G
F
B
H
E
I
D
I
B
J
C
A
J-5000 SM-P 200 ABV
30”
9 ¼”
C
13”
21 ½”
A. Inlet Check Valve 1" NPT
JM5005
B. Discharge Check Valve 1" NPT
JM5005
C. Supply Gas Inlet ½” NPT
Compression (70-75 psi)
D. Liquid Level Control Valve
JM5011 SM-P
E. Pressure Relief Valve
JM5002-200
F. Manual Dump Plunger Assembly
JM5003
G. 3-Way Actuated Ball Valve
JM5008x-ABV
H. Vessel Vent ½"NPT
I. Gauge Cocks & Sight Glass
JM5009 & JM5010
J. Tank Motive Gas Supply ½" NPT
Compression (200 psi Max)
J
J

244 NW 111th • Oklahoma City, Ok. 73114 • 405/755-4100 • 405/755-4101 Fax
WARRANTY
JATCO, Inc. warrants its products to be free from defects in materials and
workmanship, under normal use and service, for a period of one year from
the date of shipment. The sole liability and exclusive remedy is limited to the
repair or replacement, at the option of JATCO, Inc., of the product, or any
parts thereof, which upon examination by JATCO, Inc., disclose to its
satisfaction defects due to faulty material or poor workmanship, and which
defects are reported to JATCO, Inc., in writing, during the warranty period.
The warranty provision contained herein shall not apply to or cover any
defects resulting from normal wear and tear, unauthorized changes, repairs,
alterations or modifications to the product: or any other causes beyond the
control of JATCO, Inc.
JATCO, Inc. neither assumes nor authorizes any other person or business
organization to assume for it any other warranty or liability in connection with
the sale, use or operation of its products.

244 NW 111th • Oklahoma City, Ok. 73114 • 405/755-4100 • 405/755-4101 Fax
JATCO INC.
OPERATING MANUAL DISCLAIMER
Except as otherwise expressly provided in the “Warranty” section of this manual, JATCO, Inc.
does not warrant that the system or any of its components will work properly in all environments
or under all conditions and makes no warranty or representation, express or implied, with respect
to the quality, performance, merchantability, or fitness for a particular purpose of the system or its
components.
This operating manual is not intended as an installation guide for the product. This product is
intended to be installed by an installation specialist. For a list of such installation specialists please
contact JATCO, Inc. In the event the product is not installed by an installation specialist, the
warranty provided in the “Warranty” section of this manual shall not apply to any defects, damage,
or other failure of the product to properly function due to improper installation, and JATCO shall
have no liability whatsoever for any loss, damage, injury, cost, or expense of any nature arising out
of an installation of the product by anyone other than an installation specialist.
The information in this manual is subject to change without notice. JATCO, Inc. makes no
representations or warranties with respect to the contents of this manual. JATCO, Inc. reserves the
right to revise this manual and to make changes from time to time in the content hereof without
any obligation of JATCO, Inc. to notify any person of such revisions or changes. It shall be the
user’s responsibility to determine whether any changes or revisions to this manual have been
made. Neither JATCO, Inc. nor any of its directors, shareholders, officers, employees, or agents
shall be liable in contract, tort, or in any other manner whatsoever to any person for any loss,
damage, injury, liability, cost or expense of any nature, including without limitation, incidental,
special, direct, or consequential damages arising out of or in connection with the use of this
manual.
This manual is proprietary to JATCO, Inc. and no ownership rights in this manual or its contents
are transferred to the user. No part of this manual shall be used, reproduced, translated, converted,
adapted, stored in a retrieval system, communicated or transmitted by any means, for any
commercial purpose, including without limitation, sale, resale, license, rental or lease, without the
prior written consent of JATCO, Inc. Any product or component part names used in this manual
that are not property of JATCO, Inc. are the properties of the respective owners of such products or
component parts and each of JATCO, Inc. and the user acknowledge such ownership.