Javo Rotofill User manual

Nobels BV
Bulb Trade Park 1
2211 SW Noordwijkerhout
The Netherlands
[phone]
[e-mail]
www.javo.eu
A NOBELS GROUP COMPANY
User Manual
Original document
Version 21200333
Javo Rotoll
© All rights reserved
No part of this publication may be reproduced and/or published by means of print, photocopy, microlm, electronically on tape or
by whatever other means, for whatever purpose, without express prior written permission from Nobels BV.

User manual for Javo Rotoll
Version 21200333
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Preface
This user manual is intended for all persons who work with or on the machine. You must read this manual before you
start working with or on the machine.
The user manual contains important instructions and information on the safe, expert and economic use of the
machine. The user manual must always be kept available in the vicinity of the machine.
All persons must comply with both the instructions in the user manual and with the provisions of the national
regulations governing accident prevention and environmental protection.
This user manual contains information on the operation of the machine and all the options that are available. Use
only the information of relevance to your machine. This machine may be tted with various options as determined
by the intensity of use and customer requirements. Contact your Sales Consultant about these.
Supplier details (when not supplied directly by Nobels BV).
Dealer stamp:
Nobels BV is not responsible for damage and consequential damage caused by operating errors, lack of expert
maintenance and any use other than described in this manual.
Nobels BV's liability will also expire should you or third parties make any modications or extensions without prior
written consent.
This machine is suitable only for the process and ambient conditions referred to in the “Specications and
Tolerances” Section of this manual. Every other use is not authorized by Nobels BV, and may cause risks to the
operator and/or persons in the area.
Nobels BV
Bulb Trade Park 1
2211 SW Noordwijkerhout
The Netherlands
[phone]
[e-mail]
www.javo.eu
A NOBELS GROUP COMPANY

User manual for Javo Rotoll
Version 21200333
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Index
1. Technicalspecicationsandtolerances 4
1.1. Type plate 4
2. Safety 5
2.1. Instructions 5
2.2. Machine safeguards 6
2.3. Explanation of icons and symbols 6
3. Descriptionofthemachine 7
3.1. Parts of the machine 7
3.2. Outline drawing with main dimensions 7
3.3. Options 8
3.4. Operating principle 8
3.5. Machine workstations 8
3.6. Controls 9
4. Transport 9
5. Assembly,installationandcommissioning 10
5.1. Location 10
5.2. Facilities to be provided by the user 10
5.3. Assembly / connection 10
5.4. Adjustment of the elevator 10
5.4.1. Check elevator's direction of rotation 10
5.4.2. Check tension of elevator chain 11
5.4.3. Adjust elevator soil directing plates 11
5.5. Adjust soil supply 11
5.5.1. Check tension of soil belt 11
5.5.2. Adjust height of soil slide 12
5.5.3. Check tension of soil return chain 12
5.5.4. Adjust the soil supply belt speed 12
5.5.5. Adjust tray belt and soil return chain speed 12
5.5.6. Adjust compactor height 13
5.6. Adjust brush height 13
5.7. Adjust vibrator 13
6. Operatingthemachine 14
6.1. Starting the machine 14
6.2. Stopping the machine 14
6.3. Emergency stop 14
7. Maintenance 15
7.1. Maintenance tools and equipment 15
7.2. Preventive maintenance 15
7.3. Cleaning soil return chain 16
7.4. Cleaning elevator 16
7.5. Lubricating transport belt bearings 16
7.6. Testing safety circuit 16

User manual for Javo Rotoll
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7.7. Drawings and circuit diagrams 16
7.8. Spare parts 16
7.9. Troubleshooting 17
7.10. JavoNet 17
7.11. Customer service and advice 17
8. Disposalofmachine/partsofthemachine 17
9. ECdeclarationofconformity 18

User manual for Javo Rotoll
Version 21200333
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1. Technicalspecicationsandtolerances
This machine is intended only for automatically lling trays with substrate. This machine is intended only for the
processing of trays, substrates and other materials specied in this manual. The machine's function is explained in
the “Operating principle” Section.
This machine may be used only within the specications and tolerances laid down in the order, assembly
drawing and this manual. Nobels BV cannot accept any responsibility for this machine when it is used outside
these limits.
This machine is intended only for products as agreed in the order conrmation. To guarantee the correct
functioning of this machine, only products within the specications and tolerances as laid down in the order
conrmation may be used.
Do not use this machine for purposes other than those for which Nobels BV designed the machine. Use for other
purposes may result in damage and in hazards to the operator and the operator's surroundings.
This machine bears CE marking. When several machines are installed in one production line then the entire
production line must bear appropriate CE marking before this machine may be commissioned. This machine
may not be commissioned until CE marking has been applied to the production line.
Specications
Power supply 400 Volt 50Hz 3~+N+ PE (or in consultation)
Connection to power supply 16A 5 pole
Power consumption 2.05kW (3kW max.)
Weight Approx. 850kg
Height of take-off conveyor 945 mm
Working direction Right hand version: Trays move from left to right as viewed from the soil
bin.
Left hand version: Trays move from right
to left as viewed from the soil bin. 3840 pots per hour (60Hz)
Max. speed 563 m. per hour (dependent on type of tray)
Min. speed 113 m. per hour (dependent on type of tray)
Minimum vertical clearance 30mm
Maximum vertical clearance 140mm
Maximum tray width 400mm
Volume of soil bin 845 liter
Supply belt drive Friction variator
Vibrator under tray belt Directly driven by motor (from February 2010)
Year of manufacture See type plate.
Type of product As agreed in the order conrmation
1.1. Typeplate
The type plate is mounted on the switchbox door