JBL Grand Touring Series GTO1004 User manual

GTO1004
4 CHANNEL POWER AMPLIFIER
SERVICE MANUAL
JBL Consumer Products
250 Crossways Park Dr.
Woodbury, New York 11797 Rev11/2008
Released 2007
Discontinued XXXX

- CONTENTS -
SPECIFICATIONS ………………………………………..1
PACKING……………………………………………..…....2
CONTROL/INSTALLATION DRAWINGS………………3
CONTROL/INSTALLATION INSTRUCTIONS………....4
BASIC TROUBLESHOOTING……………………………5
EXPLODED VIEW/PARTS LIST…….….….…………....6
AMPLIFIER BLOCK DIAGRAM…………………….……7
ELECTRICAL PARTS LIST ..……….……….…….…….8
P.C.B. DRAWINGS….………………………...…….……12
IC/TRANSISTOR PINOUTS..…………………….….…..18
SCHEMATICS……………..……………….………..…...19
GTO 1004 Specifications
Output Power: 100W RMS x 4 channels @ 4 ohms; ≤1% THD + N
(14.4V supply) 150W RMS x 4 channels @ 2 ohms; ≤1% THD + N
320W RMS x 2 channel (bridged) @ 4 ohms; ≤1% THD + N
Signal-to-noise ratio: 85dBA (reference 1W into 4 ohms)
104dBA (reference rated power into 4 ohms)
Dynamic power: 180W @ 2 ohms
Frequency response: 10Hz – 100kHz (–3dB)
THD+N 1KHz LPF=22KHz ≤0.05% (rated power @ 4 ohms)
Channel Separation ≥45db (full rated power)
Input Impedance >20K ohms
Maximum input signal: 6.0V
Maximum sensitivity: 100mV
Hi-Pass, Low Pass X-over Limits 32Hz – 320Hz ±20%
Bass Boost @ 50Hz 0-12dB
DC Offset <30mV
Output regulation: .03dB @ 4 ohms
Idle Current @ 4 ohms 1.5A
Max Current Draw <70A @ 2 ohms both channels driven
Remote Operating Voltages ON 5V OFF 4V
Turn-on delay time 2-3 sec
Circuit Protection Temperature (85±5C), Short circuit,
Operating voltage range (8-16V)
Dimensions: 18 9/16 x 10 3/8 x 2 1/8” (470 x 263 x 53mm)
Fuses: (3) x 25A
JBL continually strives to update and improve existing products, as well as create new ones. The specifications
and details in this and related JBL publications are therefore subject to change without notice.
1
GTO1004

GTO1004
2

3x
4x 1x
56
012
7ABC9
E3F
8
ABCDEF
18-9/16"
470mm
10-3/8"
263mm
2-1/8"
53mm
4 D
G
±ÈÀý
1.000
H
ABCD
3
GTO1004

Installation Warnings and Tips
•Disconnect the negative (–) lead from your vehicle’s
battery.
•At the installation sites, locate and make a note of
all fuel lines, hydraulic brake lines, vacuum lines
and electrical wiring. Use extreme caution when
cutting or drilling in and around these areas.
•Choose a safe mounting location away from moisture.
•Make sure there is sufficient air circulation at the
mounting location for the amplifier to cool itself.
•Mount the amplifier, using the supplied hardware.
Specifications
•100W RMS x 4 channels @ 4 ohms and ≤1% THD + N*
•150W RMS x 4 channels @ 2 ohms and ≤1% THD + N*
•THD + N: 0.05% (rated power @ 4 ohms)
•Signal-to-noise ratio: 85dBA
(reference 1W into 4 ohms)*
•Signal-to-noise ratio: 104dBA
(reference rated power into 4 ohms)
•Frequency response: 10Hz – 100kHz (–3dB)
•Max power: 600 watts
*CEA-2006A-compliant
0Speaker Output Connectors
•Connect the speakers to these terminals,
observing proper polarity.
•Four-channel operation: Connect the front left
speaker to the Front L+ and L– terminals, and
the front right speaker to the Front R+ and R–
terminals. Repeat for the rear speakers, using
the Rear L+ and L– terminals, and the Rear R+
and R– terminals.
•Three-channel operation: Connect the stereo
speakers to the Front terminals, as above.
Connect the single speaker into which the
amplifier’srear channels will be bridged to the
Rear R+ and Rear L– terminals.
•Two-channel (bridged) operation: Connect one
speaker to the Front R+ and Front L– termi-
nals. Connect the other speaker to the Rear
R+ and Rear L– terminals.
•Minimum speaker impedance for stereo opera-
tion is 2 ohms. Minimum speaker impedance for
bridged operation is 4 ohms.
1Fuses
•Replace only with the same type and rating.
2Power Input Connectors
•+12V:Connect to the positive terminal of the
vehicle’sbattery.8AWG wire is recommended.
Install an appropriate fuse holder and fuse (75A
minimum) within 18 inches of the battery.Make
sure the wire is not damaged or pinched during
installation. Install protective grommets when
routing wires through the firewall or other sheet
metal.
•GND: Connect to the vehicle’s chassis. Refer to
the picture below.
•REM: Connect to the “Remote Out” lead from
the source unit or to a source of switched
12V+ (ACC).
3Aux Output Connectors (RCA)
•Summed, nonfiltered pass-through output.
Front right and rear right inputs are combined
and sent to the right AUX output. Front left
and rear left inputs are combined and sent
to the left AUX output. Connect to the input
of an additional subwoofer amplifier.
4Front Input Connectors (RCA)
•Connect to the front RCA outputs from the
source unit or signal processor.
5Front Input-Level Control
•Used to match the front input level of the
amplifier to the output level of the source unit.
•See Gfor the adjustment procedure.
6Front Crossover-Frequency Control
•12dB/octave crossover, variable from
32Hz to 320Hz.
•See Hfor the adjustment procedure.
7Front Crossover-Filter Selector
•LPF: Select for subwoofer(s).
•FLAT: Select for full-range speakers when
no subwoofer will be used in the system.
•HPF: Select for midrange speakers or
full-range speakers when a subwoofer is
used in the system.
8Rear Bass-Boost Control
•Set the Bass-Boost control according to your
preference, being careful not to apply
enough boost to damage your speaker(s).
9Rear Band-Pass (BP) Switch
•If you will use the rear channels to drive a pair
of separate mid-bass speakers, place this
switch in the BP position. The front crossover
frequency control will set the low-pass filter
frequency and the rear crossover control will
set the high-pass frequency. In BP mode, the
rear crossover filter switch has no effect. Only
the front inputs should be used in BP mode.
ARear Crossover-Filter Selector
•LPF: Select for subwoofer(s).
•FLAT: Select for full-range speakers when
no subwoofer will be used in the system.
•HPF: Select for midrange speakers or
full-range speakers when a subwoofer is
used in the system.
BRear Crossover-Frequency Control
•12dB/octave crossover, variable from
32Hz to 320Hz.
•See the adjustment procedure in H.
CRear Input-Level Control
•Used to match the input level of the amplifier to
the output level of the source unit. See Gfor
the adjustment procedure.
•Also used to adjust the level of the mid-bass
speakers when the BP switch is in the BP positon.
DRear Input Connectors (RCA)
•Connect to the rear RCA outputs from the
source unit, or signal processor. Not used
when the BP switch is in the BP position.
EPower On LED
•Illuminated when the amplifier is on.
FProtect LED
•Illuminated under any of the following fault
conditions: battery over/under voltage, short
circuit in speaker wires, amplifier is too hot,
amplifier’s output circuit has failed (DC voltage
is present in the amplifier’s output).
GSetting Input Level
ATurn all Input-Level controls counterclockwise
to 6V (minimum).
BWith a dynamic music track playing, turn the
head unit’s volume control to the 3/4 position.
CTurn Front Input-Level control clockwise until
the music is so loud that it no longer sounds
clear (distortion is present in the output).
DTurn Front-Input-Level control counterclock-
wise gradually, just until the music sounds
clear, once again.
EFront-Level input is now adjusted correctly.
FAdjust Rear Input-Level control so that the
level of the rear speakers is proportionate to
the level of the front speakers, according to
your preference.
HSetting the Crossover
ACrossover setting for 5" or larger full-range
speakers when no subwoofer is included in
the system.
BCrossover setting for full-range speakers
when a subwoofer is included in the system.
CCrossover setting for subwoofers.
DCrossover setting for systems that include
separate mid-bass speakers driven by the rear
channels with the BP switch set to “BP.”
Note: Acceptable frequency ranges are indicated
in gray.
GTO1004 CAR AUDIO POWER AMPLIFIER OWNER’S MANUAL
Factory Bolt Ring Connector
Ground Wire
Note: Remove any paint
below ring connector.
Star Washer
This product is designed for mobile applications and is not
intended for connection to the mains.
Avalid serial number is required for warranty coverage.
Features, specifications and appearance are subject to change
without notice.
4
GTO1004

Amplifier Troubleshooting Guide
1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON
Verify: A. Remote turn-on wire from source to amplifier has proper voltage
B. Power (B+) connections at amplifier, terminal blocks, and battery are secure
C. Ground (GND) connections at amplifier and vehicle chassis are secure
D. Battery B+ fuse (if used) is OK
E. Amplifier fuse is OK
F. B+ at battery and B+ at amplifier has proper voltage
2. Status LED’s Lit, No Output from Speakers in Normal Operating Condition
Verify: A. RCA cables from amplifier to source are securely connected
B. Volume adjustment on amplifier is correctly adjusted
C. Source is ON and playing
3. Engine Noise From Speaker(s)
Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading
to amplifier.
Verify: A. RCA cables are of good quality with no breakage to internal shields
B. RCA cables from source to amplifier are not run alongside any power cables
4. Amplifier Output Distorted Music
Verify: A. Source output music to amplifier is not distorted
B. Source output sensitivity is correctly adjusted
5. Amplifier Shuts Down, Green LED’s are Lit - Amplifier is in Thermal Protection Mode
Verify: A. Amplifier is mounted with adequate air circulation around heatsinks or vents
B. Amplifier is not mounted under carpet or sealed enclosure
C. Speakers meet correct impedance for application (mono or stereo hookup)
6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker)
Verify: A. Speaker crossover (if used) is not defective
GTO1004
5

Front Plate
Standoff
Standoff
Trans. Clamp
Trans. Clamp
Trans. Clamp
1380-0210-00
RCA CAP (Red)
RCA CAP (Wht)
GTO1004
6
Part Number Part Number

1 2 3 4 56
A
B
C
D
6
54321
D
C
B
A
INPUT L
AUX OUT L
AUX OUT R
INPUT R
OP
OP
OP
OP
1 3
2
A
1 3
2
A
OP
OP
10 100K32 320
MODE HP/FLAT/LP
VARIABLE LPF/HPF
32Hz-320Hz/12dB
10 100K32 320
MODE HP/FLAT/LP
VARIABLE LPF/HPF
32Hz-320Hz/12dB
AMP
AMP
INPUT RL
INPUT RR
OP
OP
1 3
2
A
1 3
2
A
OP
OP
10 100K32 320
MODE HP/FLAT/LP
VARIABLE LPF/HPF
32Hz-320Hz/12dB
10 100K32 320
MODE HP/FLAT/LP
VARIABLE LPF/HPF
32Hz-320Hz/12dB
AMP
AMP
MAIN AMP
FRONT L
MAIN AMP
FRONT R
MAIN AMP
REAR RL
MAIN AMP
REAR RR
4 ohm/2 ohm
4 ohm/2 ohm
speaker
speaker
speaker
BTL-4ohm
4 ohm/2 ohm
4 ohm/2 ohm
speaker
speaker
speaker
BTL-4ohm
power supply Battery
+VCC
-VCC
+15V
-15V
2
3
1A
2
3
1A
FL LPF
FR LPF
BP
ON OFF
BP
ON OFF
10 100K50
10 100K50
BASS BOOST
VARIABLE
0dB-12dB/50Hz
BASS BOOST
VARIABLE
0dB-12dB/50Hz
7
GTO1004

GTO1004 Electrical Parts List
Part Number Reference Designator Qty
MAIN PCB
Resistors
0702-2000-02 JP253 JP252 2 Resistor 1/4W 0Ω±5%
0702-2151-02 R22A R22B R22C R22D R38A R38B R38C R38D 8 Resistor 1/4W 150Ω±5%
0702-2392-02 R6 1 Resistor 1/4W 3.9KΩ±5%
0702-24R7-02 R23A R23B R23C R23D R24A R24B R24C R24D
R25A R25B R25C R25D R26A R26B R26C R26D 16 Resistor 1/4W 4.7Ω±5%
0702-1821-02 R32D R31D R31A R31B R31C R32A R32B R32C
R33A R33B R33C R33D R34A R34B R34C R34D 16 Resistor 1/8W 820Ω±5%
0702-3220-02 R24 R25 R12 R13 R14 R15 6 Resistor 1/2W 22Ω±5%
0702-34R7-02 R36A R36B R36C R36D 4 Resistor 1/2W 4.7Ω±5%
0702-1220-02 R14A R14B R14C R14D R15A R15B R15C R15D
R16A R16B R16C R16D R17A R17B R17C R17D 16 Resistor 1/8W 22Ω±5%
0703-1470-03 R6A R6B R6C R6D R7A R7B R7C R7D 8 Resistor 1/8W 47Ω±1%
0702-1101-02 R20 R21 R22 R23 R16 R17 R18 R19 R13A R13B
R13C R13D 12 Resistor 1/8W 100Ω±5%
0703-1102-03 R1A R1B R1C R1D R2A R2B R2C R2D R3A R3B
R3C R3D R4A R4B R4C R4D R5A R5B R5C R5D 20 Resistor 1/8W 1KΩ±1%
0703-1332-03 R20A R20B R20C R20D 4 Resistor 1/8W 3.3KΩ±1%
0702-1472-02 R2 1 Resistor 1/8W 4.7KΩ±5%
0703-1622-03 R21A R21B R21C R21D 4 Resistor 1/8W 6.2KΩ±1%
0702-1562-02 R18A R18B R18C R18D R19A R19B R19C R19D 8 Resistor 1/8W 5.6KΩ±5%
0703-1752-03 R37A R37B R37C R37D 5 Resistor 1/8W 7.5KΩ±1%
0702-1103-02
R32 R7 R3 R4 R9A R9B R9C R9D R10A R10B R10C
R10D R11A R11B R11C R11D R12A R12B R12C
R12D R30
21 Resistor 1/8W 10KΩ±5%
0702-1473-02 R1 R11 R10 R9 R8 R35D R35C R35B R35A 9 Resistor 1/8W 47KΩ±5%
0702-1104-02 R5 1 Resistor 1/8W 100KΩ±5%
0708-70R1-02 R27A R27B R27C R27D R28A R28B R28C R28D
R29A R29B R29C R29D R30A R30B R30C R30D 16 Resistor 3W 0.1Ω±5%
0704-4101-02 R26 R27 R28 R29 4 Resistor 1W 100Ω±5%
Capacitors
06D211056001 C11A C11B C11C C11D 4 CAP,Electro 1UF/50V ±20% 5*11 105C
06D211074100 C7A C7B C7C C7D C11 C45 6 CAP,Electro 100uF/25V ±20% 6.3*11 105C
06D213374101 C35 C36 C37 C38 4 CAP,Electro 330UF/25V ±20% 8*14 105C
06D212266010 C5A C5B C5C C5D C6A C6B C6C C6D C2 9 CAP,Electro 22uF/50V ±20% 5*11 105C
06D213386001 C31 C32 C33 C34 4 CAP,Electro 3300UF/50V ±20% 25*25 105C
06D213376117 C27 C28 C29 C30 4 CAP,Electro 330uF/50V ±20% 10*20 105C
06D214766100 C18 C19 C20 C21 4 CAP,Electro 47uF/50V ±20% 6.3*11 105C
06D202264109 C1 1 CAP,Electro 22uF/25V ±20% 5*12 105C
06D211066301 C3A C3B C3C C3D 4 CAP,Electro 10UF/50V ±20% 5*11 105C
06D212285101 C5 C6 C7 C8 4 CAP,Electro 2200UF/35V Φ16*26MM ±20% 105C
06D321027200 C16 C17 2 Resistor 102/100V ±5%
06D321037200 C12 C13 C14 C15 4 Resistor 103/100V ±5%
06D321047200 C10A C10B C10C C10D C12A C12B C12C C12D 8 Resistor 104/100V ±5%
06D231017000 C8A C8B C8C C8D C9A C9B C9C C9D 8 Ceramic Cap 100pF/100V ±20%
06D233917000 C1A C1B C1C C1D C2A C2B C2C C2D 8 Cap 391/100V ±20%
06D234717001 C4A C4B C4C C4D 4 Ceramic Cap 470PF/100V ±20%
06D231047000 C9 C22 C44 1C 2C 5C 6C 4C C4 C43 10 Ceramic Cap 0.1uF/100V ±20%
06D431047000 C3 C39 C40 C41 C42 C23 C24 C25 C26 9 Ceramic Cap 0.1uF/100V ＋80%/-20%
06D211076001 8C 9C 2 CAP,Electro 100UF/50V ±20% 8*12 105C
Semiconductors
04WY-15BV204 ZD1 ZD2 ZD3 ZD4 4 diode 15V DO-35 1W
Description
GTO1004
8

Part Number Reference Designator Qty Description
MAIN PCB
04PT-4148-04 D1 D1A D1B D1C D1D D2 D2A D2B D2C D2D D3 D4
D5 D6 D8A D8B D8C D8D 18 diode 1N4148 GSS 200MA 75V DO-35
03N1-5551-01 Q7A Q7B Q7C Q7D Q8A Q8B Q8C Q8D Q10A Q10D
Q10C Q10B 12 Transistor 2N5551 NPN TO-92
03P1-5401-01 Q11A Q11B Q11C Q11D Q12A Q12B Q12C Q12D 8 Transistor 2N5401 PNP TO-92
03N1-1815-01 Q2 Q3 Q4 Q5 4 Transistor 2SC1815GR 150MA 60V 400MW NPN
TO-92
03N1-669A-07 Q2A Q2B Q2C Q2D 4 Transistor 2SD669A NPN TO-126
03N1-667A-01 Q3A Q3B Q3C Q3D 4 Transistor 2SD667AC 1A 120V 0.9W NPN TO-92
03P1-B647-01 Q1A Q1B Q1C Q1D 4 Transistor 2SB647 1A 120V 0.9W PNP TO-92
03P1-B649-07 Q13A Q13B Q13C Q13D 4 Transistor 2SB649A 1.5A 180V 20W PNP TO-126
03N1-SA13-01 Q9A Q9B Q9C Q9D 4 Transistor MPSA13 0.5A 30V NPN TO-92
03N1-8050-01 Q6A Q6B Q6C Q6D 4 Transistor 8050D NPN TO-92
03N1-35CW-26 Q4A Q4B Q4C Q4D Q5A Q5B Q5C Q5D 8 Transistor TIP35CW NPN T0-247
03P1-36CW-26 Q14A Q14B Q14C Q14D Q15A Q15B Q15C Q15D 8 Transistor TIP36CW PNP T0-247
04GS-C6A4-00 D16 1 diode MIC6A4
04GS-R104-00 D7 D8 D9 D10 D11 D12 D13 D14 D15 9 diode FR104 1A 400V 52MM
03D1-50N6-24 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 8 MOS HFP50N06 TO-220
2202-1602-05 D18 D19 2 Rectifier UF1602CT AKA 16/200V TO-220
2202-1620-05 D20 D21 2 Rectifier MUR1620CTA KAD 16A/200V TO-220
Miscellaneous
1601-253G-00 6 fuse 25A/32V DC
1401-0001-03 F1 1 fuse holder 3PIN model:BXS3-09
3000-BLGT-01 T2 T1 2 Transformer 4:10:06 φ37 L1=L2=φ0.8*10*4TS
L3=L4=φ0.8*5*10TS L5=L6=φ0.8*1*6TS
1004-3000-10 L3 L5 2 toroidal inductor 30UH φ12 inner diameterφ5 pitch11.5mm
1005-5R03-10 L1 1 toroidal inductor 5UH Φ10*30MM Φ2*11.5T
1005-1R00-10 L6 1 toroidal inductor 5UH Φ10*30MM Φ2*11.5T
24T1-010028B JP2 1 jump wire length100MM diameter2.0MM hight23MM
1501-0205-00 CN5 CN6 2 socket Pitch 2.5MM 2PIN
1501-1209-00 CN7 1 socket Pitch 2.54MM 12PIN
2100-0069-02 1 wire 2PIN UL1007 AWG26 L=35mm
2.54spacing,5mm
1380-0210-00 1 temperature switch two pitches KSD301 85C
1501-0300-02 CN3 1 terminal BTS3-24
1505-0800-01 CN4 1 terminal BTS8-26
PL-A0051-000 2 Alum. Bar with Insulated paper
PL-A0053-000 4 Alum. Bar with Insulated paper
PL-A0049-000 2 Alum. Bar with Insulated paper
PREAMP/INPUT PCB
Resistors
0701-2221-03 R105A R112A 2 Resistor SMD 220Ω1/8W ±1% 0805
0701-2301-03 R231 R241 R330 R331 4 Resistor SMD 300Ω1/8W ±1% 0805
0701-2102-03 R106 R111 R119 R119A R120 R120A R226 R227 8 Resistor SMD 1KΩ1/8W ±1% 0805
0701-2682-03 R329 R324 R229 R224 R109A R109 R102A R102 8 Resistor SMD 6.8KΩ1/8W ±1% 0805
0701-2472-03 R310 R306 R230 R210 4 Resistor SMD 4.7KΩ1/8W ±1% 0805
0701-2562-03 R118A R118 R117A R117 R116A R116 R115A R115 8 Resistor SMD 5.6KΩ1/8W ±1% 0805
GTO1004
9

Part Number Reference Designator Qty Description
PREAMP/INPUT PCB
0701-2103-03
R316 R315 R314 R313 R312 R311 R309 R308 R307
R305 R303 R302 R300 R211 R209 R208 R207 R205
R203 R202 R200 R125 R124 R114 R113A R113
R112 R110A R110 R108A R108 R107A R107 R105
R104A R104 R103A R103 R101A R101 R100A R100
R127 R128
44 Resistor SMD 10K 1/8W ±1% 0805
0701-2223-03 R4 R3 R2 R1 R304 R301 R204 R201 8 Resistor SMD 22KΩ1/8W ±1% 0805
0701-2563-03 R220 R221 R222 R223 R320 R323 6 Resistor SMD 56KΩ1/8W ±1% 0805
0701-2623-03 R106A R114A 2 Resistor SMD 62KΩ1/8W ±1% 0805
0701-2104-03 R216 R217 2 Resistor SMD 100KΩ1/8W ±1% 0805
1204-2030-01 VR200 VR300 2 potentiometer B20K KQ L=15 ±10% LEVEL
1204-5031-18 VR100 VR100A 2 potentiometer A50K R0971G2B W=5 KQ L=15MM
T=7.5MM M=1MM FREQ
1204-5021-06 VR101 1 potentiometer B5K KQ L=15 ±15% BASS BOOST
Capacitors
06D212274001 C216 C217 C316 C317 4 CAP,Electro 220UF/25V ±20% 8*16 105C
06D212266010 C200 C201 C206 C211 C212 C300 C301 C305 C307
C207 10 CAP,Electro 22uF/50V ±20% 5*11 105C
06D321247000 C107 C130 C106 C131 4 capacitor 124/100V ±5%
06D328237200 C103 C103A C105 C105A C102 C102A C104 C104A 8 capacitor M/C823/100V ±5%
06S321016000 C218 C219 C220 C221 C222 C225 C318 C319 C320
C321 C322 C325 12 capacitor SMD 100pF/50V 0805 NPO ±5%
06S321006000 C214 C215 C314 C315 C226 C227 C326 C327 8 capacitor SMD 10pF/50V 0805 NPO ±5%
06S322206000 C100 C100A C101 C101A C108A C109A C223 C224 8 capacitor SMD 22pF/50V 0805 NPO ±5%
06S121046000 C1 C2 C3 C4 C5 C6 C7 C8 8 capacitor SMD 0.1uF/50V 0805 X7R ±10%
Semiconductors
01JR-4558-08 U200 U201 U202 U300 U301 U302 6 IC SMD NJM4558 SOP-8 DUAL OP-AMP
01ST-L074-08 U100 U101 U102 U103 4 IC SMD TL074 SOP-14 QUAD OP-AMP
2000-0017-00 LED1 1 LED Φ3MM
2004-0014-00 LED100 1 LED Φ3.0MM
Miscellaneous
1333-0210-00 SW100 SW100A 2 switch SK-23D02AK6 SW2P3T LPF/FLAT/HPF
2100-0009-12 1 wire 12PIN UL1007 AWG26 L=45mm 2.54
2.54
1404-0020-04 RCA200 1 socket AV4-8.4-38
1404-0027-02 RCA300 1 RCA AV2-8.4-38
1332-0402-00 SW101 1 switch SK-42D02G6 SW4P2T 2*2*6MM BP
PWM PCB
Resistors
0701-2221-03 R17 1 SMD resistor SMD 220Ω1/8W ±1% 0805
0701-2102-03 R26 1 SMD resistor SMD 1KΩ1/8W ±1% 0805
0701-2302-03 R13 1 SMD resistor SMD 3KΩ1/8W ±1% 0805
0701-2472-03 R11 1 SMD resistor SMD 4.7KΩ1/8W ±1% 0805
0701-2682-03 R51 R5 2 SMD resistor SMD 6.8KΩ1/8W ±1% 0805
0701-2562-03 R14 1 SMD resistor SMD 5.6KΩ1/8W ±1% 0805
0701-2103-03 R1 R23 2 SMD resistor SMD 10K 1/8W ±1% 0805
0701-2113-03 R27 1 SMD resistor SMD 11KΩ1/8W ±1% 0805
0701-2123-03 R24 1 SMD resistor SMD 12KΩ1/8W ±1% 0805
GTO1004
10

Part Number Reference Designator Qty Description
PWM PCB
0701-2153-03 R53 1 SMD resistor SMD 15KΩ1/8W ±1% 0805
0701-2183-03 R7 1 SMD resistor SMD 18KΩ1/8W ±1% 0805
0701-2223-03 R9 R18 2 SMD resistor SMD 22KΩ1/8W ±1% 0805
0701-2101-03 R10 1 SMD resistor SMD 100Ω1/8W ±1% 0805
0701-2333-03 R65 1 SMD resistor SMD 33KΩ1/8W ±1% 0805
0701-2104-03 R25 R4 R12 3 SMD resistor SMD 100KΩ1/8W ±1% 0805
0701-2334-03 R3 1 SMD resistor SMD 330KΩ1/8W ±1% 0805
0701-3102-02 R29 R28 R15 R30 R31 5 resistor SMD 1KΩ1/4W ±5% 1206
Capacitors
06D211074100 C27 1 CAP,Electro 100uF/25V ±20% 6.3*11 105C
06D211056001 C3 1 CAP,Electro 1UF/50V ±20% 5*11 105C
06D212273002 C22 1 CAP,Electro 220UF/16V ±20% 6.3*11 105C
06D212266010 C20 1 CAP,Electro 22uF/50V ±20% 5*11 105C
06S321026000 C26 1 SMD capacitor SMD 1000pF/50V 0805 NPO ±5%
06S121046000 C25 C4 2 SMD capacitor SMD 0.1uF/50V 0805 X7R ±10%
Semiconductors
04WY-15BV-01 ZD1 1 diode schottky SMD 15V 1/2W 5MA range15.7V-16.5V
DO-213AA
04WY-39AV101 ZD2 1 diode schottky SMD 3.9V DO-213AA 0.5W
04PT-4148-01 D13 D20 D1 D4 D2 D3 6 diode SMD 1N4148 DO-213AA
03P1-1015-04 Q10 1 Transistor SMD 2SA1015 SOT-23 PNP
03P1-1023-01 Q8 Q9 2 Transistor A1023 TO-92 PNP
03P1-B649-01 Q6 1 Transistor 2SB649A PNP TO-92
03N1-1815-04 Q1 Q7 Q2 Q3 4 Transistor SMD 2SC1815 SOT-23 NPN
Miscellaneous
01TI-L494-09 U1 1 IC SMD TL494C SO-16 PWM
1501-0509-04 CN1 CN2 2 socket PITCH 2.54mm 5PIN 90·
LED PCB
0701-3102-02 R1 R2 R3 R4 R5 R6 R7 R8 8 resistor SMD 1KΩ1/4W ±5% 1206
2100-0067-02 2 wire 2PIN UL1007 AWG26 L=70mm 5mm
105C
2100-0068-02 1 wire 2PIN UL1007 AWG26 L=210mm
2.54,5mm,105C
2005-0009-00 LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8 8 LED LED 2*3*4mm、
06S121046000 C1 1 SMD capacitor SMD 0.1uF/50V 0805 X7R ±10%
GTO1004
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1 2 34
A
B
C
D
4
321
D
C
B
ADW GNO:
PART NO:
PART NAME:
PRODUCT MODE:
SCALE: 1:1
UNIT: MM
SIZE: A4
REV: PV
DRAWN BY:
CHECKED BY:
APPROVED BY:
DATA:
DATA:
DATA:
SING
JBL GTO1004
REV DATAAPPROVED
TAN.SHI.CHUAN 2007.07.12
R207 10K
R201
22K
C216
NP220U
C218
CC101
R208
10K
R200
10K
INPUT
C200
W22U/50V
C214
CC10P
C219
CC101
C201
W22U/50V R202 10K
R209
10K
R204
22K
C217
NP220U
C220 CC101
R211
10K
R203
10K
INPUT
C206
W22U/50V
C215
CC10P
C221
CC101
C207
22U/50V R205
10K
-V
+V
3
21
U201A
NJM4558
5
67
8 4
U201B
NJM4558
1
2
CH1-in
5
6
CH2-in
FL
FR
R307 10K
R301
22K
C316
NP220U
C318
CC101
R308
10K
R300
10K
INPUT
C300
W22U/50V
C314
CC10P
C319
CC101
C301
W22U/50V R302 10K
R309 10K
R304
22K
C317
NP220U
C320
CC101
R311
10K
R303
10K
INPUT
C305
W22U/50V
C315
CC10P
C321
CC101
C307
22U/25V R305 10K
-H
+H
5
67
8 4
U300B
NJM4558
3
21
U300A
NJM4558
1
2
CH3-IN
3
4
CH4-IN
RL
RR
R324
6K8
R329
6K8
R224
6K8
R229
6K8
13
2
VR300A B20K
46
5
VR300B B20K
R306
4K7 R330
300R
R331
300R
C327 10P
C326 10P
C322
CC101
C325
CC101
-H
+H
3
21
U301A
NJM4558
5
67
84
U301B
NJM4558
R310
4K7
13
2
VR200A B20K
46
5
VR200B B20K
R210
4K7
R241
300R
R230
4K7
R231
300R
C227 10P
C226 10P
C222
CC101
C225
CC101
5
67
84
U202B
NJM4558
3
21
U202A
NJM4558
-V
+V
CH1
CH2
CH3
CH4
3
4
R-OUT
7
8
L-OUT
R323
56K
R320
56K
R223
56K
R220
56K R221 56K
R222 56K
C224 CC22P
C223 CC22P
R226
1K
R227
1K
C211
W22U/50V
C212
W22U/50V
R217
100K
R216
100K
Auxiliary
Output
3
21
U200A
NJM4558
5
67
8 4
U200B
NJM4558
+V
-V
RR
FR
RL
FL
RR
FR
RL
FL
3
21
U302A
NJM4558
R314
10K
R312
10K
R313
10K
-H
+H
5
67
8 4
U302B
NJM4558
R315
10K
R316
10K
C4 104
C5 104
C6
104
C3
104
C2 104
C1104
-H
+H
-V
+V
REVISION RECORD
19
GTO1004