JBL TUNE600BTNC User manual

i D-000168 Rev 02 ANCA Motion
LinX Series Linear Motor - User
Guide
D-000168 Rev 02

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LinX Series Linear Motor - User Guide
ANCA Motion D-000168 Rev 02 iii
LinX Series Linear Motor - User Guide
Document Reference: D-000168 Rev 02
Effective: 25-08-2017
© ANCA Motion Pty. Ltd.

LinX Series Linear Motor - User Guide
iv D-000168 Rev 02 ANCA Motion
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LinX Series Linear Motor - User Guide
ANCA Motion D-000168 Rev 02 v
Chapter Summaries
1
Safety
General product safety information
4
System Design
How to design a LinX system for your application
3
Product Overview
About LinX, features, catalogue number interpretation
2
Introduction
About this user guide, terms and abbreviations
10
Product, Sales and Service Enquiries
How to contact ANCA Motion with your enquiries
5
Specifications
Electrical, thermal and mechanical
6
Installation
Mechanical, electrical and servo drive configuration
7
Maintenance
Suggested activities for a LinX system
8
Accessories
Accessories for the LinX system
9
Appendix
Additional information

LinX Series Linear Motor - User Guide
Table of Contents
Safety.................................................................................................................................................................11
General Safety........................................................................................................................................11.1
Introduction.......................................................................................................................................................32
About this User Guide.............................................................................................................................32.1
Terms and Abbreviations ........................................................................................................................32.2
Trademarks.............................................................................................................................................32.3
Product Overview.............................................................................................................................................43
About LinX...............................................................................................................................................43.1
Features..................................................................................................................................................43.2
The LinX System.....................................................................................................................................53.3
Product Range........................................................................................................................................63.4
Catalogue Number Interpretation............................................................................................................63.5
System Design..................................................................................................................................................84
System Components...............................................................................................................................84.1
Cylindrical Linear Motor...........................................................................................................................84.2
Application.................................................................................................................................84.2.1
Shaft..........................................................................................................................................84.2.2
Forcer........................................................................................................................................94.2.3
Brake.......................................................................................................................................114.2.4
Vertical Applications................................................................................................................124.2.5
Support and Bearings ...........................................................................................................................124.3
Shaft........................................................................................................................................124.3.1
Forcer......................................................................................................................................134.3.2
Cable Carrier...........................................................................................................................134.3.3
Servo Drive ...........................................................................................................................................134.4
Linear Encoder......................................................................................................................................144.5
Resolution................................................................................................................................144.5.1
Magnetic Encoders..................................................................................................................144.5.2
Sensors.................................................................................................................................................144.6
End Stop Sensors....................................................................................................................144.6.1
Home Sensor...........................................................................................................................144.6.2
Temperature Sensor................................................................................................................144.6.3
Operating Environment .........................................................................................................................154.7
Multi-Axis Systems................................................................................................................................164.8
Single Forcer...........................................................................................................................164.8.1
Multi Forcer..............................................................................................................................174.8.2
Multi Forcer with a Single Drive...............................................................................................174.8.3
Specifications.................................................................................................................................................195

LinX Series Linear Motor - User Guide
ANCA Motion D-000168 Rev 02 vii
Electrical................................................................................................................................................195.1
Air-Natural Cooling Behaviour.................................................................................................205.1.1
Fluid Cooling Behaviour ..........................................................................................................205.1.2
Force vs. Speed Characteristics ...........................................................................................................205.2
Mechanical............................................................................................................................................235.3
Forcer......................................................................................................................................235.3.1
Shaft........................................................................................................................................235.3.2
Connector................................................................................................................................255.3.3
Installation ......................................................................................................................................................276
Unpacking.............................................................................................................................................276.1
Mechanical............................................................................................................................................276.2
Shaft........................................................................................................................................276.2.1
Forcer......................................................................................................................................296.2.2
Linear Encoder........................................................................................................................316.2.3
Electrical................................................................................................................................................326.3
Motor Power and Temperature Feedback...............................................................................326.3.1
Sensors ...................................................................................................................................326.3.2
Electromagnetic Compatibility (EMC)......................................................................................336.3.3
Servo Drive Configuration.....................................................................................................................336.4
Maintenance.................................................................................................................................................... 347
Accessories ....................................................................................................................................................358
LinX Power Connector ..........................................................................................................................358.1
Appendix.........................................................................................................................................................369
Motor Selection Guide...........................................................................................................................369.1
Application Continuous Force Calculation Example................................................................369.1.1
Duty Cycle Calculation ............................................................................................................379.1.2
Product, Sales and Service Enquiries..........................................................................................................3810

Safety
ANCA Motion D-000168 Rev 02 1
1
Safety1
WARNING: Cylindrical motor shafts contain powerful permanent magnets. People with pacemakers, AICD
or similar medical devices should maintain a minimum distance of 50cm from the shaft.
DANGER HIGH VOLTAGE: Ensure power has been completely disconnected before touching electrical
connections. Electrical shock can cause serious or fatal injury.
DANGER HIGH VOLTAGE: The system must be properly earthed before applying power. Ensure the
system has been earthed according to 6.3 Electrical. National and local electrical codes must be followed.
Electrical shock can cause serious or fatal injury.
WARNING: The motor shaft emits a very strong magnetic field. To avoid injury keep fingers and other body
parts clear and do not have any ferrous or magnetised material on your person (eg. watches, keys and
electronic devices) that could be attracted to the shaft.
This manual and the warnings attached to the LinX cylindrical linear motor only highlight hazards that can be
predicted by ANCA Motion. Be aware they do not cover all possible hazards.
ANCA Motion shall not be responsible for any accidents caused by the misuse or abuse of the device by the
operator.
Safe operation of these devices is your own responsibility. By taking note of the safety precautions, tips and
warnings in this manual you can help to ensure your own safety and the safety of those around you.
General Safety1.1
The following points must be understood and adhered to at all times:
Equipment operators must read the User Guide carefully and make sure of the correct procedure
before operating the LinX linear motor.
Memorize the locations of the power and drive isolator switches so that you can activate them
immediately at any time if required.
If two or more persons are working together, establish signals so that they can communicate to
confirm safety before proceeding to another step.
Be aware of the closest First Aid station.
Always make sure there are no obstacles or people near the devices during installation and or
operation. Be aware of your environment and what is around you.
Keep the vicinity of the LinX linear motor clean and tidy.
Take precautions to ensure that your clothing, hair or personal effects (such as jewellery) cannot
become entangled in the equipment.
Do not turn on any of the equipment without all safety features in place and known to be functioning
correctly. Never remove any covers or guards unless instructed by the procedures described in this
manual.
The magnetic and non-load bearing nature of the shaft means that operator interaction around the
shaft must be carefully considered. Ensure appropriate warnings and/or guards are installed to prevent
damage to the machine or operator.
Never touch any exposed wiring, connections or fittings while the equipment is in operation.
Visually check all switches on the operator panel before operating them.
Do not apply any mechanical force to the LinX linear motor which may cause malfunction or failure.
Never attempt cleaning or inspection during machine operation.

LinX Series Linear Motor - User Guide
2 D-000168 Rev 02 ANCA Motion
Clean or inspect the equipment only after isolating all power sources.
Only suitably qualified personnel should install, operate, repair and/or replace this equipment.
Ensure all external wiring is clearly labelled. This will assist you and your colleagues in identifying
possible electrical safety hazards.
Use cables with the minimum cross sectional area as specified in 6.3.1 Motor Power and Temperature
Feedback.
Install cables according to local legislation and regulations as applicable.
Ensure the forcer will not move relative to the shaft while in contact with the motor electrical
connections. Movement can induce a voltage that could cause an electrical shock.