Jersey Jack Pinball Pirates of the Caribbean User manual

November 2018
70-000004-00
Jersey Jack Pinball®, 1645 Oak Street, Lakewood, New Jersey 08701 Telephone: [phone]
Operations Manual Includes:
Game Setup - Testing & Adjustments - Parts Information - Reference Diagrams & Schematics - Service & Troubleshooting
© Disney. All rights reserved. Pirates of the Caribbean: The Curse of the Black Pearl, Pirates of the Caribbean: Dead Man's Chest, Pirates of the Caribbean: At World's End, Pirates of the Caribbean: On Stranger Tides, Pirates of the Caribbean: Dead Men Tell No Tales,
and the names of the characters, items, events and places therein are trademarks of Disney Entertainment, Inc.

Informaon current at me of release (00.96).
Visit our customer support website, hps://www.jerseyjackpinball.com/support/, and register your game.
Be sure to include the game serial number. For your records, write the game serial number in the manual.
Serial Number
Jersey Jack Pinball® reserves the rights to make modicaons and improvements to its products.
The specicaons and parts idened in this manual are subject to change without noce.
Manual Release 2.0

Ahoy, Pinball Fan!
Avast ye and Congratulaons on the purchase of your Pirates of the
Caribbean™ Pinball game. This is the very rst design from Eric
Meunier and I love what he and his Crew have created. It is loaded
with mechanical acon and is a beauful work of playable art.
Ourrrrrrrrrr very own Butch Peel has once again created a masterful
work with this Operaons Manual and it is an essenal part of our
Customer Service to support this game today and for many years
to come; thank you, Butch.
It’s probably true that I like games with a character named Jack, but
Pirates, like a company, is so much more than one character. What
we do every day takes a very large and dedicated group of people
from our employees to our contractors and vendors - all working to
Make Pinball Great Again™. This game is a tribute to all of their
eorts.
We do it all for you so that you can play and love this creaon for
many years to come. Be Warned, Matey, this game, like the Ocean,
is very wide and very deep. It will take all of your Pinball skills to
navigate through to play the many characters, game modes and
features that have been carefully thought out for you. They will put
smiles on the faces of all who push the start buon.
At Jersey Jack Pinball®, we pride ourselves on making games that
become treasured like a Pirate’s Chest, full of Gold. On behalf of
everyone who helped to make this game become a reality, we thank
you and wish you endless fun.
Best Regards,
Jack Guarnieri
Founder, Jersey Jack Pinball®

Table of Contents i
Table of Contents
Secon A - Game Assembly & Setup
A.1 Unpacking Your POTC Game
Unboxing Game ..................................................................................................................................................................................................................... A-2
Removing Playeld Glass ....................................................................................................................................................................................................... A-7
Playeld Posions .................................................................................................................................................................................................................. A-8
Installing Plumb Bob Tilt ........................................................................................................................................................................................................ A-10
Playeld Pitch Bubble Level ................................................................................................................................................................................................... A-11
A.2 POTC Rules & Shot Maps
Beginning A Game ................................................................................................................................................................................................................. A-12
Skill Shots ............................................................................................................................................................................................................................... A-13
Chapters - Qualifying, Starng & Playing .............................................................................................................................................................................. A-14
The Curse of The Black Pearl (Movie 1) Mulball .................................................................................................................................................................. A-15
Dead Man's Chest (Movie 2) Mulball ................................................................................................................................................................................... A-16
At World's End (Movie 3) Mulball ........................................................................................................................................................................................ A-17
On Stranger Tides (Movie 4) Mulball ................................................................................................................................................................................... A-18
Dead Men Tell No Tales (Movie 5) Mulball ..........................................................................................................................................................................A-19
Collecng GOLD & Tortuga Mulball .................................................................................................................................................................................... A-20
The Compass & PIRATE Lanes ................................................................................................................................................................................................ A-21
MAP Targets, The Spinning Disc & The Map Award .............................................................................................................................................................. A-22
Tortuga Mystery Awards & Other Cool Features! ................................................................................................................................................................. A-23
POTC Rules Flowchart ............................................................................................................................................................................................................ A-24
Secon B - The POTC Menu System
B.1 Menu System Basics .............................................................................................................................................................................................................. B-2
B.2 Tests ...................................................................................................................................................................................................................................... B-3
B.3 Sengs .................................................................................................................................................................................................................................B-21
B.4 Audits ....................................................................................................................................................................................................................................B-41
B.5 Ulies ..................................................................................................................................................................................................................................B-42
B.6 Install Presets ........................................................................................................................................................................................................................B-54
B.7 Reports .................................................................................................................................................................................................................................. B-55
B.8 Resets .................................................................................................................................................................................................................................... B-56

Table of Contents ii
Secon C - Game Parts Informaon
POTC Lower Cabinet Assembles................................................................................................................................................................................................... C-2
POTC Backbox Assemblies ........................................................................................................................................................................................................... C-4
Above-Playeld Assemblies .........................................................................................................................................................................................................C-6
Under-Playeld Assemblies ......................................................................................................................................................................................................... C-8
Right Flipper Assembly, PN: 51-000001-03
Right Flipper Assembly, Mod -LL, 3-Way, PN: 51-000001-33 ....................................................................................................................................................... C-10
Le Flipper Assembly, PN: 51-000002-00
Le Flipper Assembly, Mod -LR, 3-Way, PN: 51-000002-32 ......................................................................................................................................................... C-12
Slingshot Assembly, 23-800, PN: 51-000003-00 .......................................................................................................................................................................... C-14
Vercal Up-Kicker Assembly, PN: 51-000009-00 ......................................................................................................................................................................... C-15
Pop Bumper Ring & Rod Assembly, PN: 11-005004-01
Pop Bumper Top Assembly, White/White/White, PN: 51-000106-999 ....................................................................................................................................... C-16
Pop Bumper Boom Assembly, 26-1200, PN: 51-000004-01 ...................................................................................................................................................... C-17
VUK/Steel Trough Assy, Right Mount, PN: 51-000012-00 ............................................................................................................................................................ C-18
5-Ball Trough Assembly, PN: 51-000021-00 ................................................................................................................................................................................. C-20
Auto-Launch Assembly, PN: 51-000026-00 .................................................................................................................................................................................C-22
Playeld Magnet Assembly, Adjustable Core, PN: 51-000024-00
Playeld Magnet Assembly, Fixed Core, PN: 51-000024-01 ........................................................................................................................................................ C-24
Plumb Bob Tilt Assembly, PN: 51-000028-00
Rollover Buon Switch Assembly, PN: 18-007003-00 ................................................................................................................................................................. C-25
Disappearing Post Assembly, 0.4375" Diam, PN 51-000030-10 ................................................................................................................................................... C-26
Knocker Assembly, Vercal, PN: 51-000032-01 ...........................................................................................................................................................................C-27
Cabinet Headphone Jack Assembly, PN: 51-000064-00 .............................................................................................................................................................. C-28
Ball Scoop Assembly, Right Side Entrance, PN: 51-000083-01 .................................................................................................................................................... C-29
Fork Lier Assembly, PN: 51-000088-00 .....................................................................................................................................................................................C-30
POTC Pirate Spinning Pop Bumper Assembly, PN: 51-000091-00 ................................................................................................................................................ C-32
POTC Guns/Coins Spinning Pop Bumper Assembly, PN: 51-000091-10 .......................................................................................................................................C-33
Opto Spinner Assembly, Lighted, Right, PN: 51-000089-00
Opto Spinner Assembly, Lighted, Le, PN: 51-000089-01 ........................................................................................................................................................... C-34
POTC Ball Shooter Assemblies, PN: 51-000092-0X ...................................................................................................................................................................... C-35
POTC Lockdown Bar Assemblies, PN: 51-000093-0X ................................................................................................................................................................... C-36
Power Box Assembly, Front Outlet, PN: 51-005001-01 ................................................................................................................................................................ C-37
Line Filter Box Assembly, PN: 51-005023-00 ............................................................................................................................................................................... C-38
Shaker Motor Assembly, PN: 51-005027-01.................................................................................................................................................................................C-39
27” LCD Monitor Assembly, Backbox PCBs, PN: 51-005032-10 .................................................................................................................................................... C-40

Table of Contents iii
Secon C - Game Parts Informaon - (connued)
USB Camera Assembly, PN: 51-005041-00
Backbox Mount Solid State Drive Assembly, 60GB, PN: 51-005044-02 ....................................................................................................................................... C-41
27" LCD Pivot/Swing Assembly, PN:51-005043-00 ...................................................................................................................................................................... C-42
27" LCD Lock/Latch Brkt Assembly, Le, PN: 10-008003-00
27" LCD Lock/Latch Brkt Assembly, Right, PN: 10-008003-01 ..................................................................................................................................................... C-44
Backbox Speaker Bar Assembly, Wood, PN: 51-005053-00 ......................................................................................................................................................... C-45
Lockdown Bar Receiver Assembly, Notched, PN: 10-008001-00 ................................................................................................................................................. C-46
Lockdown Bar Switch Assembly, 11/17, PN: 51-000066-10
POTC VUK Chute & Gate Assembly, PN: 52-000084-00 ............................................................................................................................................................... C-47
Backbox Mount PCB Assembly, 11/17, PN: 51-005045-01 ........................................................................................................................................................... C-48
POTC Le Turnaround Loop Diverter Assembly, PN: 51-005051-01 ............................................................................................................................................ C-50
POTC Black Pearl PF Cannon Assembly, PN: 52-000069-01 ......................................................................................................................................................... C-51
POTC Back Panel Assemblies, PN: 52-000063-0X ........................................................................................................................................................................ C-52
POTC Black Pearl PF Rocker Assembly, PN: 52-000068-00 .......................................................................................................................................................... C-54
POTC Single Disc Spinning Map Assembly, PN: 52-000071-10 ..................................................................................................................................................... C-56
POTC Cannon Load Latch Coil Assembly, PN: 52-000072-00
POTC Cannon Load Flatrail & Gate Assembly, PN: 52-000072-10 ................................................................................................................................................ C-57
POTC Target Ship Assembly, PN: 52-000073-00 .......................................................................................................................................................................... C-58
POTC Target Ship Sculpture Assembly, PN: 52-000073-01 .......................................................................................................................................................... C-59
POTC Treasure Chest 3-Ball Lock Assembly, PN: 52-000074-00 .................................................................................................................................................. C-60
POTC Maelstrom Ramp Assembly, PN: 52-000075-00 ................................................................................................................................................................ C-62
POTC Mini PF Access Ramp Assembly, PN: 52-000076-00 ........................................................................................................................................................... C-64
POTC Plasc Primary Subway Assembly, PN: 52-000078-00 ....................................................................................................................................................... C-66
POTC Steel Subway Assembly, PN: 52-000078-10 ........................................................................................................................................................................C-67
POTC Boom Arch Assembly, PN: 52-000077-00 ........................................................................................................................................................................ C-68
POTC RGB Beacon Flasher & Spotlight Assembly, PN: 52-000080-00
POTC RGB Beacon Flasher & PF Plasc Assembly, PN: 52-000080-10 ......................................................................................................................................... C-69
POTC CE Ship In A Bole Topper Assembly, PN: 51-005052-00 ................................................................................................................................................... C-70
Coil, Motor & Light Table ............................................................................................................................................................................................................. C-72
70-Volt Coil Locaons - Above Playeld....................................................................................................................................................................................... C-74
70-Volt Coil Locaons - Under Playeld ....................................................................................................................................................................................... C-76
20-Volt Coil Locaons - Above Playeld
12-Volt Motor & Light Locaons - Above Playeld ...................................................................................................................................................................... C-78
20-Volt Coil Locaons - Under Playeld
12-Volt Motor & Light Locaons - Under Playeld ......................................................................................................................................................................C-80
Playeld Printed Circuit Boards - Above Playeld ........................................................................................................................................................................ C-82
Playeld Printed Circuit Boards - Under Playeld ........................................................................................................................................................................ C-84

Table of Contents iv
Secon C - Game Parts Informaon - (connued)
Playeld Feature Lighng (RGB LEDs) - Above Playeld ............................................................................................................................................................... C-86
Playeld Feature Lighng (RGB LEDs) - Under Playeld ............................................................................................................................................................... C-90
RGB LED Feature Lighng Wiring - Under Playeld ...................................................................................................................................................................... C-94
Playeld GI Lighng (RGB or White LEDs) - Above Playeld ........................................................................................................................................................ C-96
Playeld GI Lighng (RGB or White LEDs) - Under Playeld ......................................................................................................................................................... C-98
GI Lighng Wiring - Under Playeld ............................................................................................................................................................................................. C-100
Opto Wiring - Under Playeld ...................................................................................................................................................................................................... C-102
Main Playeld Switch Locaons - Above Playeld ....................................................................................................................................................................... C-104
Black Pearl Mini Playeld Switch Locaons ................................................................................................................................................................................. C-110
Main Playeld Switch Locaons - Under Playeld ....................................................................................................................................................................... C-112
Dedicated Switch Locaons ......................................................................................................................................................................................................... C-118
Playeld Printed Plascs .............................................................................................................................................................................................................. C-120
Clear Plascs, Flasher Domes & Flipper Bats ............................................................................................................................................................................... C-122
Game Sculptures .......................................................................................................................................................................................................................... C-124
Game Decals ................................................................................................................................................................................................................................ C-126
Mylar Playeld Protectors ...........................................................................................................................................................................................................C-128
Rubber Rings, Bumpers & Sleeves ...............................................................................................................................................................................................C-130
Plasc Playeld Posts ................................................................................................................................................................................................................... C-132
Metal Playeld Posts, Screws & Hex Spacers............................................................................................................................................................................... C-134
Woodrails, Flatrails, Brackets & Ball Deectors ........................................................................................................................................................................... C-136
Wire Ramps, Ball Guide Rails & Ball Gates ................................................................................................................................................................................... C-138
Under-Playeld Supports & Brackets ...........................................................................................................................................................................................C-140
T-Nuts - Above Playeld ............................................................................................................................................................................................................... C-142
T-Nuts - Under Playeld ............................................................................................................................................................................................................... C-144
Assembly Mounng Hardware Table ........................................................................................................................................................................................... C-146
Assembly Cables Table ................................................................................................................................................................................................................. C-150
Matrixed Switch Wiring Table ...................................................................................................................................................................................................... C-152
Dedicated Switch Wiring Table .................................................................................................................................................................................................... C-153
70-Volt Coil Wiring Table .............................................................................................................................................................................................................. C-154
20-Volt Coil Wiring Table
12-Volt Motor & Light Wiring Table .............................................................................................................................................................................................C-155
Secon D - Reference Diagrams & Schemacs
5-Ball Trough Opto Receiver Board, PN: 15-000004-00
Drawing & Parts List ..............................................................................................................................................................................................................D-2
Schemac ..............................................................................................................................................................................................................................D-3
Connector Pin-outs................................................................................................................................................................................................................ D-4

Table of Contents v
Secon D - Reference Diagrams & Schemacs - (connued)
5-Ball Trough Opto Transmier Board, PN: 15-000004-01
Drawing & Parts List ..............................................................................................................................................................................................................D-5
Schemac
Connector Pin-outs................................................................................................................................................................................................................ D-6
Opto I/O Board, PN: 15-000007-00
Drawing & Parts List ..............................................................................................................................................................................................................D-7
Schemac ..............................................................................................................................................................................................................................D-8
Upper Right Opto I/O Board Connector Pin-outs .................................................................................................................................................................. D-9
Upper Le Opto I/O Board Connector Pin-outs .................................................................................................................................................................... D-10
Lower Opto I/O Board Connector Pin-outs ........................................................................................................................................................................... D-11
POTC Subway Entrance/Inner Orbit RGB LED Bd, P1, PN: 15-000058-01
Drawing & Parts List ..............................................................................................................................................................................................................D-12
Schemac ..............................................................................................................................................................................................................................D-13
Connector Pin-outs................................................................................................................................................................................................................ D-14
POTC Mode & Mulball RGB LED Bd, P2, PN: 15-000058-02
Drawing & Parts List ..............................................................................................................................................................................................................D-15
Schemac ..............................................................................................................................................................................................................................D-16
Connector Pin-outs................................................................................................................................................................................................................ D-17
POTC Le Ramp & Turnaround Loop RGB LED Bd, P3, PN: 15-000058-03
Drawing & Parts List ..............................................................................................................................................................................................................D-19
Power In, Comms & LED Control Schemac .......................................................................................................................................................................... D-20
Addional LED Control Schemac ......................................................................................................................................................................................... D-21
Connector Pin-outs................................................................................................................................................................................................................ D-22
POTC Right In/Outlanes RGB LED Bd, P4, PN: 15-000058-04
Drawing & Parts List
Schemac ..............................................................................................................................................................................................................................D-24
Connector Pin-outs................................................................................................................................................................................................................ D-25
POTC Right Ramp & VUK RGB LED Bd, P5, PN: 15-000058-05
Drawing & Parts List ..............................................................................................................................................................................................................D-26
Schemac ..............................................................................................................................................................................................................................D-27
Connector Pin-outs................................................................................................................................................................................................................ D-28
POTC Pop Bumper Area RGB LED Bd, P6, PN: 15-000058-06
Drawing & Parts List ..............................................................................................................................................................................................................D-29
Schemac ..............................................................................................................................................................................................................................D-30
Connector Pin-outs................................................................................................................................................................................................................ D-31

Table of Contents vi
Secon D - Reference Diagrams & Schemacs - (connued)
POTC Capve Ball Targets RGB LED Bd, P7, PN: 15-000058-07
Drawing & Parts List
Schemac ..............................................................................................................................................................................................................................D-32
Connector Pin-outs................................................................................................................................................................................................................ D-33
POTC Black Pearl Mini PF RGB LED Bd, P8, PN: 15-000058-08
Drawing & Parts List ..............................................................................................................................................................................................................D-34
Schemac ..............................................................................................................................................................................................................................D-35
Connector Pin-outs................................................................................................................................................................................................................ D-36
POTC Le Orbit & Upper Targets RGB LED Bd, P9, PN: 15-000058-09
Drawing & Parts List ..............................................................................................................................................................................................................D-37
Comms & LED Control Schemac .......................................................................................................................................................................................... D-38
Power In & Addional LED Control Schemac ......................................................................................................................................................................D-39
Connector Pin-outs................................................................................................................................................................................................................ D-40
POTC Back Panel Stareld Bd, PN: 15-000060-00
Drawing & Parts List ..............................................................................................................................................................................................................D-43
Schemac ..............................................................................................................................................................................................................................D-44
Connector Pin-outs................................................................................................................................................................................................................ D-45
GI LED PCB Assy, T/R LED FP, 5V, Straight Connector, PN: 15-004227-05
Drawing & Parts List
Schemac
Connector Pin-outs................................................................................................................................................................................................................ D-46
RGB GI PCB Assy, T LED FP, 5V, Straight Connector, PN: 15-004251-05
RGB GI PCB Assy, T LED FP, 5V, No Connector, PN:15-004251-15
Drawing & Parts List
Schemac
Connector Pin-outs................................................................................................................................................................................................................ D-47
Single RGB LED PCB Assy, T LED FP, 5V, Straight Connector, PN: 15-004228-05
Single RGB LED PCB Assy, T LED FP, 5V, No Connector, PN: 15-004228-15
Drawing & Parts List ..............................................................................................................................................................................................................D-48
Schemac
Connector Pin-outs................................................................................................................................................................................................................ D-49
Double RGB LED PCB Assy, T LED FP, 5V, PN: 15-004129-05
Drawing & Parts List ..............................................................................................................................................................................................................D-50
Schemac
Connector Pin-outs................................................................................................................................................................................................................ D-51