Jersey Jack Pinball Willy Wonka The Chocolate Factory User manual

January 2020
70-000005-00
Jersey Jack Pinball®, 1645 Oak Street, Lakewood, New Jersey 08701 Telephone: [phone]
Operations Manual Includes:
Game Setup - Testing & Adjustments - Parts Information - Reference Diagrams & Schematics - Service & Troubleshooting
WILLY WONKA & THE CHOCOLATE FACTORY and all related characters and elements © & ™ Warner Bros. Entertainment Inc. (s19)

Informaon current at me of release (1.32).
Visit our customer support website, hps://www.jerseyjackpinball.com/support/, and register your game.
Be sure to include the game serial number. For your records, write the game serial number in the manual.
Serial Number
Jersey Jack Pinball® reserves the rights to make modicaons and improvements to its products.
The specicaons and parts idened in this manual are subject to change without noce.
Manual Release 1.0

Table of Contents i
Table of Contents
Secon A - Game Assembly & Setup
Unpacking Your Willy Wonka Game .............................................................................................................................................................................................A-2
Unboxing Game ..................................................................................................................................................................................................................... A-2
Removing Playeld Glass ....................................................................................................................................................................................................... A-7
Playeld Posions .................................................................................................................................................................................................................. A-8
Adjusng Plumb Bob Tilt .......................................................................................................................................................................................................A-10
Playeld Pitch Bubble Level ................................................................................................................................................................................................... A-11
Willy Wonka Rules Flowchart .......................................................................................................................................................................................................A-12
Secon B - The WW Menu System
B.1 Menu System Basics .............................................................................................................................................................................................................. B-2
B.2 Tests ...................................................................................................................................................................................................................................... B-3
B.3 Sengs .................................................................................................................................................................................................................................B-23
B.4 Audits ....................................................................................................................................................................................................................................B-44
B.5 Ulies ..................................................................................................................................................................................................................................B-45
B.6 Install Presets ........................................................................................................................................................................................................................B-58
B.7 Reports .................................................................................................................................................................................................................................. B-59
B.8 Resets .................................................................................................................................................................................................................................... B-60
Secon C - Game Parts Informaon
WW Lower Cabinet Assembles .................................................................................................................................................................................................... C-2
WW Backbox Assemblies ............................................................................................................................................................................................................. C-4
Above-Playeld Assemblies .........................................................................................................................................................................................................C-6
Under-Playeld Assemblies ......................................................................................................................................................................................................... C-8
Right Flipper Assembly, PN: 51-000001-01
Right Flipper Assembly, Mod -UL, PN: 51-000001-14 .................................................................................................................................................................. C-10
Le Flipper Assembly, PN: 51-000002-00
Le Flipper Assembly, Mod -LL, PN: 51-000002-13 ..................................................................................................................................................................... C-12
Pop Bumper Ring & Rod Assembly, PN: 11-005004-01
Pop Bumper Top Assembly, White/White/White, PN: 51-000106-999 ....................................................................................................................................... C-14
Pop Bumper Boom Assembly, 26-1200, PN: 51-000004-01 ...................................................................................................................................................... C-15
6-Ball Trough Assembly, PN: 51-100022-00 .................................................................................................................................................................................C-16

Table of Contents ii
Secon C - Game Parts Informaon - (connued)
Auto-Launch Assembly, PN: 51-000026-00 ................................................................................................................................................................................. C-18
Slingshot Assembly, 23-800, PN: 51-000003-00 .......................................................................................................................................................................... C-20
Kickback Assembly, Le Mount, Lugs Back, PN: 51-000025-01 ................................................................................................................................................... C-21
60˚ Ball Kicker Assembly, Right Side, PN: 51-000094-00 ............................................................................................................................................................. C-22
Spinner Assembly, Right, PN: 51-100002-00 ................................................................................................................................................................................ C-23
WW Boom Arch Assemblies, PN: 51-100007-0X ....................................................................................................................................................................... C-24
WW Back Panel Assemblies, PN: 51-100030-0X .......................................................................................................................................................................... C-26
Flipper Flag Diverter Assembly, PN: 51-100018-00 ...................................................................................................................................................................... C-27
Wonkavision LCD Assembly, PN: 51-100015-00 ........................................................................................................................................................................... C-28
Single Coil Magnet Assembly, Through PF, PN: 51-100012-00
Vercal Up-Kicker & Flat Trap Assembly, PN: 51-100013-00 ....................................................................................................................................................... C-29
3-Ball Lock/VUK/Side Kicker Assembly, PN: 51-100016-00 .......................................................................................................................................................... C-30
WW Gobstopper & Switch Assembly, PN: 51-100023-00 ............................................................................................................................................................ C-32
Gobble Hole Assembly, PN: 51-100010-00 ..................................................................................................................................................................................C-34
WW Gobble Hole Subway Assembly, PN: 51-100011-00 ............................................................................................................................................................. C-36
WW Center Ramp Assembly, PN: 51-100026-00 ......................................................................................................................................................................... C-37
WW Le Ramp Assembly, PN: 51-100025-00 .............................................................................................................................................................................. C-38
WW Le & Center Ramp Assembly, PN: 52-000083-00 .............................................................................................................................................................. C-40
WW Right Ramp Assembly, PN: 52-000081-00............................................................................................................................................................................ C-42
WW Plasc w/Yellow Dome Assembly, PN: 51-100046-00 .......................................................................................................................................................... C-44
WW Gobstopper Plasc w/Sign Assembly, PN: 51-100043-00 .................................................................................................................................................... C-45
WW Factory Assembly, PN: 51-100029-00 .................................................................................................................................................................................. C-46
Reecve Opto Assembly, Single, PN: 51-100037-00
WW Oompa Loompa & Camera Assy, PN: 51-100042-00 ............................................................................................................................................................ C-47
WW Wonkavator Assembly, PN: 52-100005-00 ..........................................................................................................................................................................C-48
WW Wonkavator Entry Assembly, PN: 51-100034-00 ................................................................................................................................................................. C-50
WW Ball Shooter Assemblies, PN: 51-000092-0X ........................................................................................................................................................................ C-51
WW Lockdown Bar Assemblies, PN: 10-005027-0X ..................................................................................................................................................................... C-52
Lockdown Bar Receiver Assembly, PN: 10-008001-10 ................................................................................................................................................................. C-53
Cabinet Headphone Jack Assembly, PN: 51-000064-00 .............................................................................................................................................................. C-54
Power Box Assembly, Front Outlet, PN: 51-005001-01 ................................................................................................................................................................ C-55
Plumb Bob Tilt Assembly, PN: 51-000028-00 .............................................................................................................................................................................. C-56
Shaker Motor Assembly, PN: 51-005027-01................................................................................................................................................................................. C-57
Line Filter Box Assembly, PN: 51-005023-00 ............................................................................................................................................................................... C-58
Knocker Assembly, Vercal, PN: 51-000032-01 ........................................................................................................................................................................... C-59
27" LCD Monitor Assembly, Backbox PCBs, 2/19, PN: 51-100021-00 ........................................................................................................................................... C-60
27" LCD Magnec Latch Assembly, PN: 51-100050-00 ................................................................................................................................................................ C-61
27" LCD Pivot/Swing Assembly, 1/19, PN: 51-100040-00 ............................................................................................................................................................ C-62

Table of Contents iii
Secon C - Game Parts Informaon - (connued)
Backbox Speaker Bar Assembly, Wood, 2/19, PN: 51-005053-01 ................................................................................................................................................ C-64
USB Camera Assembly, PN: 51-005041-00
Backbox Mount Solid State Drive Assembly, 64GB, PN: 51-005044-00 ....................................................................................................................................... C-65
Backbox Mount PCB Assembly, 2/19, PN: 51-005045-02 ............................................................................................................................................................ C-66
Coil, Motor & Light Table ............................................................................................................................................................................................................. C-68
70-Volt Coil Locaons - Above Playeld....................................................................................................................................................................................... C-70
70-Volt Coil Locaons - Under Playeld ....................................................................................................................................................................................... C-72
20-Volt Coil Locaons - Above Playeld
12-Volt Motor & Light Locaons - Above Playeld ...................................................................................................................................................................... C-74
20-Volt Coil Locaons - Under Playeld
12-Volt Motor & Light Locaons - Under Playeld ...................................................................................................................................................................... C-76
Playeld Printed Circuit Boards - Above Playeld ........................................................................................................................................................................C-78
Playeld Printed Circuit Boards - Under Playeld ........................................................................................................................................................................ C-80
Playeld Feature Lighng (RGB LEDs) - Above Playeld ............................................................................................................................................................... C-82
Playeld Feature Lighng (RGB LEDs) - Under Playeld ............................................................................................................................................................... C-86
RGB LED Feature Lighng Wiring - Under Playeld ...................................................................................................................................................................... C-90
Playeld GI Lighng (RGB or White LEDs) - Above Playeld ........................................................................................................................................................ C-92
Playeld GI Lighng (RGB or White LEDs) - Under Playeld ......................................................................................................................................................... C-94
GI Lighng Wiring - Under Playeld ............................................................................................................................................................................................. C-96
Opto Wiring - Under Playeld ...................................................................................................................................................................................................... C-98
Playeld Switch Locaons - Above Playeld ................................................................................................................................................................................ C-100
Playeld Switch Locaons - Under Playeld ................................................................................................................................................................................ C-104
Dedicated Switch Locaons ......................................................................................................................................................................................................... C-108
Playeld Printed Plascs .............................................................................................................................................................................................................. C-110
Clear Plascs, Flasher Domes & Flipper Bats ............................................................................................................................................................................... C-112
Game Sculptures .......................................................................................................................................................................................................................... C-114
Game Decals ................................................................................................................................................................................................................................ C-116
Mylar Playeld Protectors ...........................................................................................................................................................................................................C-118
Rubber Rings, Bumpers & Sleeves ............................................................................................................................................................................................... C-120
Plasc Playeld Posts & Supports ................................................................................................................................................................................................ C-122
Metal Playeld Posts, Screws & Hex Spacers............................................................................................................................................................................... C-124
Woodrails, Flatrails, Brackets & Ball Deectors ........................................................................................................................................................................... C-126
Wire Ramps, Ball Guide Rails & Ball Gates ................................................................................................................................................................................... C-128
Under-Playeld Supports & Brackets ........................................................................................................................................................................................... C-130
T-Nuts - Above Playeld ............................................................................................................................................................................................................... C-132
T-Nuts - Under Playeld ............................................................................................................................................................................................................... C-134
Assembly Mounng Hardware Table ........................................................................................................................................................................................... C-136

Table of Contents iv
Secon C - Game Parts Informaon - (connued)
Assembly Cables Table ................................................................................................................................................................................................................. C-140
Matrixed Switch Wiring Table ...................................................................................................................................................................................................... C-142
Dedicated Switch Wiring Table .................................................................................................................................................................................................... C-143
70-Volt Coil Wiring Table .............................................................................................................................................................................................................. C-144
20-Volt Coil Wiring Table
12-Volt Motor & Light Wiring Table .............................................................................................................................................................................................C-145
Secon D - Reference Diagrams & Schemacs
Bus, Accelerometer & GI Controller PCB Assembly, 2.5mm, w/Ferrites, PN: 15-004033-02
Drawing & Parts List ..............................................................................................................................................................................................................D-2
Bus Control & Accelerometer Schemac .............................................................................................................................................................................. D-4
Power Input & GI Control Schemac ..................................................................................................................................................................................... D-5
Connector Pin-outs................................................................................................................................................................................................................ D-6
Cabinet Headphone Board, PN: 15-000052-00
Drawing & Parts List
Schemac
Connector Pin-outs................................................................................................................................................................................................................ D-7
Sound Amplier PCB Assy, Analog In, PN: 15-004002-01
Drawing & Parts List ..............................................................................................................................................................................................................D-8
Schemac ..............................................................................................................................................................................................................................D-10
Connector Pin-outs................................................................................................................................................................................................................ D-11
I/O PCB Assy, All Drives Populated, PN: 15-004001-01
Drawing & Parts List ..............................................................................................................................................................................................................D-12
Matrixed Switches Schemac ................................................................................................................................................................................................ D-14
Dedicated Switches Schemac ..............................................................................................................................................................................................D-15
Device Control Schemac ......................................................................................................................................................................................................D-16
70-Volt Drivers (1-8) Schemac ............................................................................................................................................................................................. D-17
70-Volt Drivers (9-16) Schemac ...........................................................................................................................................................................................D-18
70-Volt Drivers (17-24) Schemac .......................................................................................................................................................................................... D-19
70-Volt Drivers (25-32) Schemac ......................................................................................................................................................................................... D-20
70-Volt Drivers (33-40) Schemac ......................................................................................................................................................................................... D-21
20-Volt Drivers (49-56) Schemac .........................................................................................................................................................................................D-22
20-Volt Drivers (57-64) Schemac .........................................................................................................................................................................................D-23
20-Volt Drivers (65-72) Schemac ......................................................................................................................................................................................... D-24
12-Volt Drivers (41-48) Schemac .........................................................................................................................................................................................D-25
12-Volt Drivers (73-80) Schemac ......................................................................................................................................................................................... D-26
Power Input/Reccaon Schemac .................................................................................................................................................................................... D-27
Connector Pin-outs................................................................................................................................................................................................................ D-28

Table of Contents v
Secon D - Reference Diagrams & Schemacs - (connued)
CPU Board, GA-H310M-A, PN: 15-000000-04
Connector Pin-outs................................................................................................................................................................................................................ D-32
European Coin Door Board, PN: 15-0017-00
Drawing & Parts List
Schemac ..............................................................................................................................................................................................................................D-34
Connector Pin-outs ............................................................................................................................................................................................................... D-35
Fuse Locaons .............................................................................................................................................................................................................................. D-36
Fuse Informaon .......................................................................................................................................................................................................................... D-37
Fused Power Stream ....................................................................................................................................................................................................................D-38
Lower Cabinet Wiring Diagram .................................................................................................................................................................................................... D-39
Backbox Wiring Diagram ..............................................................................................................................................................................................................D-40
Supply Voltage Conversion .......................................................................................................................................................................................................... D-41
Secon E - Game Service & Troubleshoong
E.1 Cabinet Sound Controls ......................................................................................................................................................................................................... E-2
E.2 Performing a Full Soware Update ....................................................................................................................................................................................... E-3
E.3 Replacing Your Game’s CPU Baery ......................................................................................................................................................................................E-5
E.4 The Willy Wonka Lighng System
Theory of Operaon .............................................................................................................................................................................................................. E-7
E.5 Willy Wonka Playeld Post Adjustments ............................................................................................................................................................................... E-9
Appendices
25¢ Standard USA Coin Door Assembly, 12V, No Headphone Drawing & Parts List
Standard European Coin Door Assembly, No Headphone Drawing & Parts List
Acronyms & Abbreviaons
Warranty Informaon
Warnings & Noces

Table of Contents vi