Jersey Jack Pinball The Hobbit User manual

November 2018
70-0002-00
Jersey Jack Pinball®, 1645 Oak Street, Lakewood, New Jersey 08701 Telephone: [phone]
Operations Manual Includes:
Game Setup - Testing & Adjustments - Parts Information - Reference Diagrams & Schematics - Service & Troubleshooting
© Warner Bros. Entertainment Inc. All rights reserved. THE HOBBIT: AN UNEXPECTED JOURNEY, THE HOBBIT: THE DESOLATION OF SMAUG, THE HOBBIT: THE BATTLE OF THE FIVE ARMIES
and the names of the characters, items, events and places therein are trademarks of The Saul Zaentz Company d/b/a Middle-earth Enterprises under license to New Line Productions, Inc. (s14)

Informaon current at me of release (3.0).
Visit our customer support website, hps://www.jerseyjackpinball.com/support/, and register your game.
Be sure to include the game serial number. For your records, write the game serial number in the manual.
Serial Number
Jersey Jack Pinball® reserves the rights to make modicaons and improvements to its products.
The specicaons and parts idened in this manual are subject to change without noce.
Manual Release 3.4

Table of Contents i
Table of Contents
Secon A - Game Assembly & Setup
A.1 Unpacking Your Hobbit Game
Unboxing Game ..................................................................................................................................................................................................................... A-2
Removing Playeld Glass ....................................................................................................................................................................................................... A-7
Playeld Posions .................................................................................................................................................................................................................. A-8
A.2 Hobbit Rules & Shot Maps
Skill Shots ............................................................................................................................................................................................................................... A-11
Smaug™ Mulball ..................................................................................................................................................................................................................A-12
Beast Mulball ....................................................................................................................................................................................................................... A-13
Modes - Qualifying ................................................................................................................................................................................................................A-14
Modes - Selecng ..................................................................................................................................................................................................................A-15
Modes - Beginning & Playing .................................................................................................................................................................................................A-16
Other Game Objecves & Mystery Awards! ......................................................................................................................................................................... A-17
The Hobbit Rules Flowchart ..................................................................................................................................................................................................A-18
Secon B - The Hobbit Menu System
B.1 Menu System Basics .............................................................................................................................................................................................................. B-2
B.2 Tests ...................................................................................................................................................................................................................................... B-3
B.3 Sengs .................................................................................................................................................................................................................................B-22
B.4 Audits ....................................................................................................................................................................................................................................B-39
B.5 Ulies ..................................................................................................................................................................................................................................B-40
B.6 Install Presets ........................................................................................................................................................................................................................B-52
B.7 Reports .................................................................................................................................................................................................................................. B-53
B.8 Resets .................................................................................................................................................................................................................................... B-54
Secon C - Game Parts Informaon
Lower Cabinet Assembly ..............................................................................................................................................................................................................C-2
Backbox Assembly ....................................................................................................................................................................................................................... C-4
Above-Playeld Assemblies .........................................................................................................................................................................................................C-6
Under-Playeld Assemblies ......................................................................................................................................................................................................... C-8
Lockdown Bar Receiver Assembly, Notched, PN: 10-8001-00 ..................................................................................................................................................... C-10
Pop Bumper Ring & Rod Assembly, PN: 11-5004-01 .................................................................................................................................................................... C-12

Table of Contents ii
Secon C - Game Parts Informaon - (connued)
Hobbit Le Wire Ramp Assembly, PN: 13-2002-02 ...................................................................................................................................................................... C-13
Cabinet PCB Chassis Assembly, HOB, PN: 15-5000-02 ................................................................................................................................................................. C-14
Right & Le Opto Spinner Assemblies, PN: 18-7002-01, 18-7002-02
Rollover Buon Switch Assembly, PN: 18-7003-00 ...................................................................................................................................................................... C-16
Hobbit Subway Assembly, PN: 31-5011-00 .................................................................................................................................................................................. C-17
Right Flipper Assembly, PN: 51-0001-00
Right Flipper Assembly, Mod-LL, PN: 51-0001-13 ........................................................................................................................................................................ C-18
Le Flipper Assembly, PN: 51-0002-00 ........................................................................................................................................................................................ C-19
Hobbit Slingshot Assemblies, PN: 51-0003-01, 51-0003-02, 51-0003-03 .................................................................................................................................... C-20
Pop Bumper Boom Assembly, PN: 51-0004-01 ......................................................................................................................................................................... C-22
Pop Bumper Top Assembly, White, PN: 51-0006-09 .................................................................................................................................................................... C-23
VUK/Steel Trough Assembly, Right Mount, PN: 51-0012-00 ........................................................................................................................................................ C-24
VUK/Steel Trough Assembly, Le Mount, PN: 51-0012-01 .......................................................................................................................................................... C-25
3-Bank Drop Target Assemblies, Right & Le, PN: 51-0015-0X.................................................................................................................................................... C-26
5-Bank Drop Target Assembly, PN: 51-0017-00 ........................................................................................................................................................................... C-28
5-Ball Trough Assembly, PN: 51-0021-00 .....................................................................................................................................................................................C-30
Kickback Assembly, Le Mount, PN: 51-0025-00 ........................................................................................................................................................................C-31
Auto-Launch Assembly, PN: 51-0026-00...................................................................................................................................................................................... C-32
Plumb Bob Tilt Assembly, PN: 51-0028-00
Disappearing Post Assembly, PN: 51-0030-00 .............................................................................................................................................................................C-33
Ball Shooter Assemblies, PN: 51-0031-0X .................................................................................................................................................................................... C-34
Knocker Assembly, Vercal, PN: 51-0032-01 ............................................................................................................................................................................... C-35
Dual Magnet Assembly, PN: 51-0046-00
Subway Diverter Assembly, PN: 51-0048-00 ...............................................................................................................................................................................C-36
Upper Jump Bumper Barrel Assembly, PN: 51-0068-00
Right Jump Bumper Barrel Assembly, PN: 51-0069-00 ................................................................................................................................................................ C-37
Playeld Opto Pair Assembly, PN: 51-0071-00 ............................................................................................................................................................................. C-38
Power Box Assembly, PN: 51-5001-00 ......................................................................................................................................................................................... C-39
Backbox Speaker Bar Assembly, PN: 51-5010-01 ......................................................................................................................................................................... C-40
Shaker Motor Assembly, PN: 51-5027-01 ..................................................................................................................................................................................... C-41
Hobbit Back Panel Assembly, PN: 51-5031-00 .............................................................................................................................................................................C-42
Hobbit Boom Arch Assembly, PN: 52-0037-00 ..........................................................................................................................................................................C-43
27” LCD Panel Assembly, PN: 51-5032-00 .................................................................................................................................................................................... C-44
Hobbit Smaug Assemblies, PN: 52-0038-0X ................................................................................................................................................................................. C-46
Hobbit Steel Ramp Assembly, PN: 52-0042-00 ............................................................................................................................................................................ C-48
Hobbit Pop-Up Assemblies, PN: 52-0044-0X ...............................................................................................................................................................................C-50
Hobbit Book LCD Assembly, PN: 52-0045-00 ............................................................................................................................................................................... C-52

Table of Contents iii
Secon C - Game Parts Informaon - (connued)
Coil, Motor & Light Table ............................................................................................................................................................................................................. C-53
70-Volt Coil Locaons - Above Playeld....................................................................................................................................................................................... C-56
70-Volt Coil Locaons - Under Playeld ....................................................................................................................................................................................... C-58
20-Volt Coil Locaons - Above Playeld
12-Volt Motor & Light Locaons - Above Playeld ...................................................................................................................................................................... C-60
20-Volt Coil Locaons - Under Playeld
12-Volt Motor & Light Locaons - Under Playeld ......................................................................................................................................................................C-62
Playeld Printed Circuit Boards - Above Playeld ........................................................................................................................................................................ C-64
Playeld Printed Circuit Boards - Under Playeld ........................................................................................................................................................................ C-66
Playeld Feature Lighng (RGB LEDs) - Above Playeld ............................................................................................................................................................... C-68
Playeld Feature Lighng (RGB LEDs) - Under Playeld ............................................................................................................................................................... C-70
RGB LED Feature Lighng Wiring - Under Playeld ...................................................................................................................................................................... C-72
Playeld GI Lighng & Flashers (LEDs) - Above Playeld ............................................................................................................................................................. C-74
Playeld GI Lighng & Flashers (LEDs) - Under Playeld .............................................................................................................................................................. C-76
GI Lighng & Flasher Wiring - Under Playeld .............................................................................................................................................................................C-78
Opto Wiring - Under Playeld ...................................................................................................................................................................................................... C-80
Playeld Switch Locaons - Above Playeld ................................................................................................................................................................................ C-82
Playeld Switch Locaons - Under Playeld ................................................................................................................................................................................C-88
Dedicated Switch Locaons ......................................................................................................................................................................................................... C-94
Printed Playeld Plascs ..............................................................................................................................................................................................................C-96
Clear Plascs, Flasher Domes & Flipper Bats ............................................................................................................................................................................... C-98
Playeld Sculptures ......................................................................................................................................................................................................................C-100
Game Decals & Mylar Playeld Protectors .................................................................................................................................................................................. C-102
Rubber Rings, Bumpers & Sleeves ...............................................................................................................................................................................................C-104
Plasc Playeld Posts ................................................................................................................................................................................................................... C-106
Metal Playeld Posts, Screws & Hex Spacers............................................................................................................................................................................... C-108
Woodrails, Flatrails, Brackets & Ball Deectors ........................................................................................................................................................................... C-110
Ball Guide Rails, Wire Ramps & Ball Gates ................................................................................................................................................................................... C-112
Under-Playeld Supports & Brackets ...........................................................................................................................................................................................C-114
Assembly Mounng Hardware Table ........................................................................................................................................................................................... C-116
Assembly Cables Table ................................................................................................................................................................................................................. C-121
Matrixed Switch Wiring Table ......................................................................................................................................................................................................C-123
Dedicated Switch Wiring Table .................................................................................................................................................................................................... C-124
70-Volt Coil Wiring Table .............................................................................................................................................................................................................. C-125
20-Volt Coil Wiring Table
12-Volt Motor & Light Wiring Table .............................................................................................................................................................................................C-126

Table of Contents iv
Secon D - Reference Diagrams & Schemacs
5-Ball Trough Opto Receiver Board, PN: 15-0004-00
Drawing & Parts List ..............................................................................................................................................................................................................D-2
Schemac ..............................................................................................................................................................................................................................D-3
Connector Pin-outs................................................................................................................................................................................................................ D-4
5-Ball Trough Opto Transmier Board, PN: 15-0004-01
Drawing & Parts List ..............................................................................................................................................................................................................D-5
Schemac ..............................................................................................................................................................................................................................D-6
Connector Pin-outs................................................................................................................................................................................................................ D-6
Opto I/O Board, PN: 15-0007-00
Drawing & Parts List ..............................................................................................................................................................................................................D-7
Schemac ..............................................................................................................................................................................................................................D-8
Lower Le Board Connector Pin-outs ...................................................................................................................................................................................D-9
Right-side Board Connector Pin-outs .................................................................................................................................................................................... D-10
Upper Le Board Connector Pin-outs ................................................................................................................................................................................... D-11
GI LED Board, 1mm, PN: 15-0027-00
Drawing & Parts List ..............................................................................................................................................................................................................D-12
Schemac
Connector Pin-outs................................................................................................................................................................................................................ D-13
GI LED Board, 2.5mm, PN: 15-0027-01
Drawing & Parts List ..............................................................................................................................................................................................................D-14
Schemac
Connector Pin-outs................................................................................................................................................................................................................ D-15
Single RGB LED Board, 1mm, PN: 15-0028-00
Drawing & Parts List ..............................................................................................................................................................................................................D-16
Schemac
Connector Pin-outs................................................................................................................................................................................................................ D-17
Single RGB LED Board, 2.5mm, PN: 15-0028-01
Drawing & Parts List ..............................................................................................................................................................................................................D-18
Schemac
Connector Pin-outs................................................................................................................................................................................................................ D-19
Double RGB LED Board, 1mm, PN: 15-0029-00
Drawing & Parts List ..............................................................................................................................................................................................................D-20
Schemac
Connector Pin-outs................................................................................................................................................................................................................ D-21
Double RGB LED Board, 2.5mm, PN: 15-0029-01
Drawing & Parts List ..............................................................................................................................................................................................................D-22
Schemac
Connector Pin-outs................................................................................................................................................................................................................ D-23

Table of Contents v
Secon D - Reference Diagrams & Schemacs - (connued)
Triple RGB LED Board, 1mm, PN: 15-0030-00
Drawing & Parts List ..............................................................................................................................................................................................................D-24
Schemac
Connector Pin-outs................................................................................................................................................................................................................ D-25
Triple RGB LED Board, 2.5mm, PN: 15-0030-01
Drawing & Parts List ..............................................................................................................................................................................................................D-26
Schemac
Connector Pin-outs................................................................................................................................................................................................................ D-27
Hobbit Arkenstone RGB LED Board, 1mm, PN: 15-0032-00
Drawing & Parts List ..............................................................................................................................................................................................................D-28
Schemac ..............................................................................................................................................................................................................................D-29
Connector Pin-outs................................................................................................................................................................................................................ D-30
Hobbit Arkenstone RGB LED Board, 2.5mm, PN: 15-0032-01
Drawing & Parts List ..............................................................................................................................................................................................................D-31
Schemac ..............................................................................................................................................................................................................................D-32
Connector Pin-outs................................................................................................................................................................................................................ D-33
RGB LED Controller Board, 1mm, PN: 15-0031-00
Drawing & Parts List ..............................................................................................................................................................................................................D-34
Schemac ..............................................................................................................................................................................................................................D-35
Board A Connector Pin-outs ..................................................................................................................................................................................................D-36
Board B Connector Pin-outs ..................................................................................................................................................................................................D-39
Board C Connector Pin-outs ..................................................................................................................................................................................................D-42
RGB LED Controller PCB Assembly, 2.5mm, w/Ferrites, PN: 15-4031-02
Drawing & Parts List ..............................................................................................................................................................................................................D-45
Schemac ..............................................................................................................................................................................................................................D-46
Board A Connector Pin-outs ..................................................................................................................................................................................................D-47
Board B Connector Pin-outs ..................................................................................................................................................................................................D-50
Board C Connector Pin-outs ..................................................................................................................................................................................................D-53
Bus, Accelerometer & GI Controller PCB Assembly, 1mm, PN: 15-4033-00
Drawing & Parts List ..............................................................................................................................................................................................................D-56
Bus Control & Accelerometer Schemac ..............................................................................................................................................................................D-58
Power Input & GI Control Schemac ..................................................................................................................................................................................... D-59
Connector Pin-outs................................................................................................................................................................................................................ D-60
Bus, Accelerometer & GI Controller PCB Assembly, 2.5mm, w/Ferrites, PN: 15-4033-02
Drawing & Parts List ..............................................................................................................................................................................................................D-64
Bus Control & Accelerometer Schemac ..............................................................................................................................................................................D-66
Power Input & GI Control Schemac ..................................................................................................................................................................................... D-67
Connector Pin-outs................................................................................................................................................................................................................ D-68

Table of Contents vi
Secon D - Reference Diagrams & Schemacs - (connued)
Hobbit Smaug Controller Board, PN: 15-0035-00
Drawing & Parts List ..............................................................................................................................................................................................................D-72
Schemac ..............................................................................................................................................................................................................................D-73
Connector Pin-outs................................................................................................................................................................................................................ D-74
Sound Amplier Board, PN: 15-0002-00
Drawing & Parts List ..............................................................................................................................................................................................................D-75
Schemac ..............................................................................................................................................................................................................................D-76
Connector Pin-outs................................................................................................................................................................................................................ D-77
Volume Control Board, PN: 15-0013-00
Drawing & Parts List
Connector Pin-outs................................................................................................................................................................................................................ D-78
Schemac ..............................................................................................................................................................................................................................D-79
I/O PCB Assembly, HOB, PN: 15-4001-01
Drawing & Parts List ..............................................................................................................................................................................................................D-80
Matrixed Switches Schemac ................................................................................................................................................................................................ D-82
Dedicated Switches Schemac ..............................................................................................................................................................................................D-83
Device Control Schemac ......................................................................................................................................................................................................D-84
70-Volt Drivers (1-8) Schemac ............................................................................................................................................................................................. D-85
70-Volt Drivers (9-16) Schemac ...........................................................................................................................................................................................D-86
70-Volt Drivers (17-24) Schemac .......................................................................................................................................................................................... D-87
70-Volt Drivers (25-32) Schemac ......................................................................................................................................................................................... D-88
70-Volt Drivers (33-40) Schemac ......................................................................................................................................................................................... D-89
20-Volt Drivers (49-56) Schemac ......................................................................................................................................................................................... D-90
20-Volt Drivers (57-64) Schemac .........................................................................................................................................................................................D-91
20-Volt Drivers (65-72) Schemac ......................................................................................................................................................................................... D-92
12-Volt Drivers (41-48) Schemac .........................................................................................................................................................................................D-93
12-Volt Drivers (73-80) Schemac ......................................................................................................................................................................................... D-94
Power Input/Reccaon Schemac .................................................................................................................................................................................... D-95
Connector Pin-outs................................................................................................................................................................................................................ D-96
CPU Board, PN: 15-0000-00
Connector Pin-outs................................................................................................................................................................................................................ D-100
Rear Panel of Cabinet PCB Chassis Assembly, HOB, PN: 15-5000-02
Pass-through Connector Pin-outs.......................................................................................................................................................................................... D-102
European Coin Door Board, PN: 15-0017-00
Drawing, Parts List & Schemac ............................................................................................................................................................................................D-106
Connector Pin-outs................................................................................................................................................................................................................ D-107