Jessberger JP-16 User manual

MANUAL PUMP JP-16 | 15.02.2017
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INSTRUCTION MANUAL PUMP JP-16
Manual pump JP-16
The instruction manual is always to be read before commission-
ing the equipment. No warranty claim will be granted for faults
and damage to the equipment arising from insufficient
knowledge of the instruction manual.
Table of contents
1 Safety informations1
2 Product description 2
2.1 Product versions 2
2.2 Permitted media 2
2.3 Technical data 3
2.4 Environment 3
2.5 Accessories 3
3 Assembly 3
3.1 Assembly instructions 3
3.2 Securing against unauthorised use 3
4 Operation4
4.1 Commissioning 4
4.2 Normal operation 4
5 Maintenance 4
6 Disposal 4
5 Spare parts 5
1. Safety instructions
The device is a state of the art piece of equipment and has been
constructed according to recognized safety specifications.lt is
nevertheless possible that use of the device will present hazards to
the operator or to third parties, or may damage the device or other
property.lt is therefore essential to act in accordance with these
safety instructions, and in particular with those sections identified as
warnings.
Warning notices and symbols
In the operating manual, the following signs are used for highlighting
important information.
Special information for economical use of the equipment.
Special information or “dos and don´ts” for damage
prevention.
Information or “dos and don'ts" for the prevention of
damage to persons or equipment.
JP-16
INSTRUCTION MANUAL
JESSBERGER GmbH
Jaegerweg 5−7
D-85521 Ottobrunn
Germany
Phone: +49 (0) 89 - 66 66 33 400
Fax: +49 (0) 89 - 66 66 33 411
www.jesspumpen.de
[e-mail]

MANUAL PUMP JP-16 | 15.02.2017
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INSTRUCTION MANUAL PUMP JP-16
Appropriate use
The device may only be used if it is in perfect condition, and then only for its intended purpose, in
compliance with all safety regulations, with an awareness of the potential risks, and according to the
operating manual. Any faults that may impair the safety must be rectified immediately.
The device and its components are only to be used for handling the liquids listed and the purpose
described. Using the machine for any other purpose would constitute inappropriate use. The manufacturer
is not responsible for any lass arising as a result of this, the risk for this is borne only by the operating
company
Organisational measures
This operating manual should always be kept readily available at the site of operation! Each person
concerned with the assembly, commissioning, maintenance and operation of the equipment must have
read and understood the entire operating manual. lt is essential that the type plate and the warning notices
attached to the device are observed, and maintained in a fully readable condition.
Qualified personnel
The operating, maintenance and assembly personnel must be appropriately qualified for their work. The
areas of responsibility, competences and supervision of the personnel must be precisely regulated by the
operating company. lf the personneI do not have the required knowledge, they must be trained and
instructed. The operating company must also ensure that the contents of the operating manual are properly
understood by the personnel.
Waters protection
The device has been designed to handle water hazardous substances. The regulations on the operating
place (e.g. Water Resources Act WHG, = ordinance on installations for handling of substances hazardous
to water VAwS) must be adhered to.
Hydraulics
Only persons with special knowledge and experience with hydraulic systems may carry out work on
hydraulic parts and equipment. All lines, hoses and screw joints should regularly be checked for leaks and
visible external damage. Any damage must be rectified immediately. Any oil spurting out can cause injuries
and fire.
The relevant safety regulations for the product must be followed when handling oils, greases or other
chemical substances!
Electric power
Work on the electrical equipment may only be carried out by a qualified electrician or by trained persons
under the guidance and supervision of a qualified electrician according to electro-technical guidelines.
Machine or system components, an which inspection, maintenance or repair work is to be carried out must
be de-energised.
2 Product description
The JP-16 is a double-action hand pump for pumping the media listed below from barrels, drums and
overground storage tanks. The M64 x 4 and G2" threads integrated in the housing enable simple assembly.
The JP-16 is available with two different suction pipes.
2.1 Product versions
JP-16 with suction pipe for immersion depths of 840 mm, fits to 200 l upright drums.
JP-16 with telescopic suction pipe for immersion depths between 470 and 925 mm.
JP-16 Kit with telescopic suction pipe for immersion depths of 470 mm to 925 mm with hose fitting, 1.5 m
DN 19 x 4, incl. outlet elbow AK 20 and bend protect spring (approved for use in areas at risk of explosion)
2.2 Permitted media
The JP-16 may be operated with the following media (hazard classes A I - III): Diesel, heating oil EL/L, fuels,
petroleum, antifreeze (undiluted),low viscosity mineral oils and RME.

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INSTRUCTION MANUAL PUMP JP-16
2.3 Technical data
Pump dimensions: Height app. 257 mm Diameter app. 92 mm
Immersion depth: Stiff suction pipe 840 mm Telescopic suction pipe 470 - 925 mm
Barrel connection: Thread M64X4/G2"
Pump type: Single-acting reciprocating piston pump
Pumping capacity: app. 0.25 I/stroke
Permissible ambient temperature:-20°C up to +40°C
Permissible media temperature: Depends on medium (hazard class AI to AIII); min. -20°C, max. +40°C
2.4 Environment
The hand pump JP-16 is approved for use in explosive areas Ex II 2/2G c IIA T3.
•Make sure that all components required for the environment in which the pump will be used are
approved.
2.5 Accessories
−Potential equalisation cable 2 m
−FT 26 filter for JP-16 with telescopic pipe
−FT 20 filter for JP-16
−Hose fittings 1.5 m DN 19 x 4, with outlet elbow AK 20 and anti-
kink spring approved for use in explosive areas
−Hose fittings 1.5 m DN 19 X 4,elec. conductive (hazard class A
I - III), with outlet elbow AK 20 and anti-kink spring
−Hose fittings 1.5 m DN 19 x 4, elec. conductive (hazard class A
I - III), with outlet valve AV 20 and anti-kink spring
−Hose fittings 1.5 m DN 19 x 4, LZ19 with insert, elec.
conductive (hazard class A I - III), with outlet valve AV 20 and
anti-kink spring, RME-resistant
3. Assembly
Remove completely the packing material, and you obey then the
instruction for assembly:
3.1 Assembly instructions
Suction connection
−Screw suction tube (4) in suction face of the pump pivot. (6)
−Optional: Place suction filter (1) on suction pipe (2) and fix with
hose clamp (3). (Suction filter (1) and hose clamp (3) are
optional accessories)
Pressure connection
−Place Hose clamp (10) and break protection spring on black
pressure hose (8) and push it onto the female connector of the
pump. Fix spring with bent wire (9) and hose clamp (10).
Secure hose by tightening the bolt on the hose clamp.
−Screw the pump onto the upright barrel.
−Optional: screw potential equalisation cable tightly to the
pump.
•lf the pump is to be used in areas at risk of explosion, it is
compulsory that a potential compensation cable is used.
•Operation without filter is not permitted. An exception may
only be made when it has been ensured that only clean
media will be delivered.
3.2 Securing against unauthorised use
The pump Iever can be locked to the pump head with a
conventional padlock (the lock is not included in the scope of
supply).

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INSTRUCTION MANUAL PUMP JP-16
4 Operation
During use in potentially explosive areas, every pump and container should be earthed prior to
commissioning or provided with a potential equalisation between themselves and earthed altogether.
The potential equalisation of the pump can take place with the potential equalisation cable, which is
available as an accessory. Attention should be paid to a highly conductive transition at the connection
points of the potential equalisation cable.
4.1 Commissioning
Place the outlet pipe into a tank or other suitable container. Move the Iever backwards and forwards until
medium emerges from the outlet pipe.
•Operation without filter is not permitted. An exception may only be made when it has been
ensured that only clean media will be delivered.
•Make sure that the pump does not become hot when sucking - danger of explosion.
•Make sure that no inadmissible heated up media are pumped-danger of explosion.
•Continuous dry running cause the damage of the pump
4.2 Normal operation
•Make sure that no inadmissible heated up media are pumped-danger of explosion.
•Continuousdry runningcan cause the damageof the pump.
•Move the Iever backwards and forwards until the desired quantity has been pumped out
5 Maintenance
−As soon as the pumped quantity falls oft noticeably, check the filter in the suction pipe and clean it if
necessary.
−Regularly check for leaks at the discharge hose and at the connecting elements. Faulty seals or hoses
must be exchanged immediately.
6Disposal
The device is to be emptied completely and the liquids properly disposed of in case it is taken out of
service. The equipment is to be disposed of properly when taken permanently out of service: Return old
metal, plastic parts and electronic waste for recycling.
The water legal regulations are to be followed.
7 Spare parts
1 Top part
2 Complete cylinder; consisting of cylinder item 2 and steel ball
and set pin
3 Piston; see also item 100, piston complete
4 Valve plate
5 Shaft
6 Rocker arm assembly with rivet and connecting rod
7 Gudgeon pin
8 Hand Iever
10 Caution Not available separately! ltems 10 and 10a are part of the
rocker arm assembly item 6
13 Spring
15 Circlip D 8x0.8 DIN 471steel
16 Sealing ring D.65x74x2
17 Sealing cord 4x4x195 Ramilon- see also item 110, sealing cord sold
by the metre
18 O-Ring D.15.5x3 Perbunan petrol resistant
19 Handle
20 Washer 0.6.4 DIN 433 St. galvanised
21 Split pin D.1.6x10 DIN 94 St. galvanised
100 Piston assembly consisting of: ltem 3, 4, 7, 13, 15, 17, 20, 21
110 Pack Ramilon 4x4
120 O-Ring D.14x2.5 Perbunan for telescopic suction pipe TR 1/1
130 O-Ring D.17.3x2.4 FKM for telescopic suction pipe TR 2/1+TR2/2.
The seal set for JP-16 consists of:
1 off item 16, 1 off item 17, 1 off item 18