Jet JAT-821A Application guide


Pneumatic Flux Chipper
#505822, JAT-821A
Operation & Parts Manual
M-505822
Edition 1
03/2020
JET
427 New Sanford Road
LaVergne, TN 37086
Ph.: 800-274-6848
www.jettools.com
Copyright © 2020 JET

2 JAT-821A Pneumatic Flux Chipper

Safety warnings
General air tool warnings
1. Read and understand this entire manual
before attempting assembly or operation.
2. Read and understand all warnings posted on
the tool and in this manual. Failure to comply
with all of these warnings may cause serious
injury.
3. Replace warning labels if they become
obscured or removed.
4. Do not use this tool for other than its intended
use. If used for other purposes, JET disclaims
any real or implied warranty and holds itself
harmless from any injury that may result from
that use.
5. Always wear approved safety glasses or face
shield while using this tool. (Everyday
eyeglasses only have impact resistant lenses;
they are not safety glasses.)
6. Wear ear protectors (plugs or muffs) if the
noise exceeds safe levels.
7. Wear gloves and protective clothing if
operation produces sparks or flying particles.
Gloves should be tight-fitting, without frayed
fingers or hanging threads. Keep hands and
body away from the working area of tool.
8. Do not operate an air tool continually at full
throttle without a work load on the tool.
9. The air tool must be properly lubricated before
operating.
10. Never start a percussion type air tool (chipper,
breaker, buster, etc.) without securing the
tooling in the retainer and placing the tip
against the work surface.
11. Do not operate air tool without its guards in
place. Do not modify the tool.
12. Do not operate this tool while tired or under
the influence of drugs, alcohol, or any
medication.
13. Adopt a comfortable posture with proper
balance, and maintain secure footing at all
times. Non-slip footwear or anti-skid floor
strips are recommended.
14. Do not wear loose clothing or jewelry. Confine
long hair.
15. Excessive air pressure and too much free
rotation may decrease life of the tool and may
cause a hazardous situation.
16. Check air hoses for wear, and keep them
away from heat and sharp edges. Repair or
replace damaged air hose immediately. Do
not carry tool by the air hose.
17. Air hose may cause tripping hazards; keep
hose away from traffic areas.
18. Do not use this tool near flammable objects,
or in potentially explosive environments. Do
not use near live electrical wires.
19. Do not use power tools in damp or wet
location, or expose them to rain. Keep work
area well lighted.
20. Do not leave a connected tool unattended.
When not in use, disconnect tool from air
source.
21. Shut off air supply and discharge any residual
pressure from tool before removing hose,
making adjustments, changing accessories,
or storing tool.
22. Make sure tool is switched off, and your finger
off the trigger, before connecting to air supply.
23. Remove adjusting keys and wrenches before
turning on tool.
24. Keep visitors a safe distance from the work
area. Keep children away.

JET 3

25. Give your work undivided attention. Looking
around, carrying on a conversation and
“horse-play” are careless acts that can result
in serious injury.
26. Do not force a tool or attachment to do a job
for which it was not designed. The right tool
will do the job better and more safely.
27. Repetitive motions and/or exposure to
constant vibration can be harmful to hands
and arms. Take frequent breaks and relax
hands during extended operation. Change
posture to avoid discomfort or fatigue.
28. Compressed air can be harmful if directed
toward sensitive areas of the body, and may
propel small particles caught in the air stream.
Exercise proper caution.
29. Use only recommended accessories;
improper accessories may be hazardous.
30. Maintain tools with care. Keep air tool clean
and oiled for best and safest performance.
31. Do not use combustible gases, carbon
dioxide, oxygen or any bottled gas as an air
source for the tool. These can present risk of
explosion and serious injury.
32. Do not lubricate the tool with combustible
liquids, such as kerosene, diesel or jet fuel.
33. Do not dispose of this tool with normal
household waste. Never dispose of the air tool
into fire.
Specific warnings for Flux Chipper
34. A flux chipper is used to remove rust, scale,
paint and such like from metal surfaces. If you
are not familiar with the proper and safe
operation of a flux chipper, do not use until
proper training and knowledge have been
obtained.
35. Secure workpiece with clamps or vise; do not
hold workpiece by hand.
36. Use only chisels that are designed for use with
a flux chipper.
37. Use both hands to operate chipper. Keep
hands away from chisel area.
38. Make sure chisel is secured within the tool. An
unsecured chisel may be ejected from the tool
during operation and cause possible injury.
39. Keep chisel tip against work surface. Do not
use excessive force – let the tool do the work.
40. If chipper will not remove material from the
work surface, discontinue use. Use alternate
methods for removal.
Familiarize yourself with the following safety
notices used in this manual:
This means that if precautions
are not heeded, it may result in serious, or even
fatal, injury.
This means that if precautions
are not heeded, it may result in minor injury
and/or possible tool damage.
WARNING: This product can expose you
to chemicals including lead which is known to
the State of California to cause cancer and
birth defects or other reproductive harm. For
more information go to http://www.
p65warnings.ca.gov.
WARNING: Some dust, fumes and gases
created by power sanding, sawing, grinding,
drilling, welding and other construction
activities contain chemicals known to the State
of California to cause cancer and birth defects
or other reproductive harm. Some examples of
these chemicals are:
lead from lead based paint
crystalline silica from bricks, cement and
other masonry products
arsenic and chromium from chemically
treated lumber
Your risk of exposure varies, depending on
how often you do this type of work. To reduce
your exposure to these chemicals, work in a
well-ventilated area and work with approved
safety equipment, such as dust masks that are
specifically designed to filter out microscopic
particles. For more information go to
http://www.p65warnings.ca.gov/ and http://
www.p65warnings.ca.gov/wood.

4 JAT-821A Pneumatic Flux Chipper

About this manual
This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model
JAT-821A Pneumatic Flux Chipper. This manual contains instructions on safety precautions, general
operating procedures, maintenance procedures and parts breakdown. Your tool has been designed and
constructed to provide consistent, long-term operation if used in accordance with the instructions set forth
in this document.
The instructions and warnings in this manual may not encompass all possible workplace environments. The
operator is expected to take appropriate precautions and exercise common sense. As with any tool
operation, safety of operator and bystanders should be first priority.
If there are questions or comments, please contact your local supplier or JET. JET can also be reached at
our web site: www.jettools.com.
Record the serial number and purchase information of your tool on the cover of this manual for quick access.
Retain this manual for future reference. If the tool transfers ownership, the manual should accompany it.
Register your product using the mail-in card provided, or register online:
http://www.jettools.com/us/en/service-and-support/warranty/registration/

JET 5
Tool specifications
Model JAT-821A, Flux Chipper
Stock number 505822
Stroke length 1-1/8 in.
Chisel included Wide angle type
Blows per minute 4600
Average air consumption 3 CFM
Air inlet 1/4 in. NPT
Air hose inside diameter 3/8 in.
Required air pressure 190 psi (621 kPa)
Vibration value 10.2 m/s2
Sound level 2104 dB(A)
Power setting Variable speed throttle lever
Grip Inline
Overall Length 15 in. (380 mm)
Housing material Steel
Net weight 4.53 lb. (2.05 kg)
Shipping weight 4.89 lb. (2.22 kg)
1All testing and specification are performed at 90 psi.
2The specified values are emission levels and are not necessarily to be seen as safe operating levels. As
workplace conditions vary, this information is intended to allow the user to make a better estimation of the
hazards and risks involved only.
Specifications were current at time of publication, but because of our policy of continuous improvement, JET
reserves the right to change specifications at any time and without prior notice, without incurring obligations.

6 JAT-821A Pneumatic Flux Chipper

Setup and Assembly
Any missing parts or damage should be reported
immediately to your JET®distributor. Do not use a
damaged tool. Read this instruction manual
thoroughly for operation, maintenance and safety
instructions.
Box contents:
1 Flux Chipper
1 Wide angle chisel
1 Operation and parts manual
1 Product registration card
Operation
The flux chipper must be
properly lubricated before operation. See
“Lubrication” section.
Figure 1
1. Push retainer lever (Figure 1) and insert
chisel. Release retainer lever to secure
chisel. Grasp chisel and attempt to pull it out
to ensure that it is secure.
Note: The chipper body may be oriented for
best comfort of the user’s hand on the throttle
lever; orient the chisel accordingly.
2. Remove protective cap from air inlet (Figure
1). If an in-line oiler is not being used, add 4
or 5 drops of air tool oil (not included) into the
air inlet.
3. Blow out air line to remove any dirt or
moisture, then connect air supply hose to
tool. Set air pressure to 90 psi.
IMPORTANT: Connecting a quick-change
coupling directly to the tool is not
recommended, as vibration may cause the
connection to fail. Instead, add a leader hose
and install any quick-change couplings
farther down the line.
4. Hold flux chipper firmly with both hands and
rest chisel tip against work surface.
5. Press throttle lever. Pressure against throttle
lever determines speed of tool. Do not exert
excessive pressure against work surface –
let the tool do the work.
6. Release throttle lever to stop flux chipper.
7. To remove chisel, push retainer lever.
Maintenance
Lubrication
The flux chipper should be lubricated daily (or
before each use) with air tool oil through the air
inlet. During continual operation, it should be re-
oiled every 1 to 2 hours. This can be done with an
in-line oiler, or manually. If done manually,
proceed as follows:
1. Disconnect air hose from tool.
2. Place 4 or 5 drops of air tool oil into air inlet.
NOTE: Air tool oil not provided; it is available
at most major hardware and tool stores. SAE
#10 oil or sewing machine oil may be used
as a substitute. Do not use detergent oil.
3. Re-connect air. Run flux chipper at low
throttle without load for a few seconds to
distribute the oil throughout tool.
4. When finished operating flux chipper,
disconnect air hose. Wipe off housing with a
dry cloth. Place 4 or 5 drops of air tool oil into
air inlet; re-connect air and run tool for a few
seconds to distribute the oil. Disconnect air.
Storage
Avoid storing the flux chipper in very humid
locations which promotes rusting of internal
mechanisms. Always oil the tool and disconnect
air hose before storage.

JET 7

Air system requirements
1. Use proper air hose size (refer to tool
specifications). The hose should be just long
enough to serve the working area. Excessive
hose length will cause pressure drop.
1. Make sure air compressor supplies clean,
dry air at correct CFM for the tool.
2. Set air pressure to 90 psi.
Excess air pressure
and/or unclean air will shorten the tool’s
life and may create a hazardous situation.
3. Drain water from air compressor tank daily,
as well as any condensation from air lines.
Water in the air line may enter the tool and
cause damage.
4. Change filters on the air system on a regular
basis.
5. Air-line pressure may be increased
accordingly to compensate for extra-long air
hoses (usually over 25 feet). Inside diameter
of hose should be minimum 3/8-inch.
General Air Tool
Information
If the air tool is not performing according to
specifications, the following are among the most
common causes. (See also “Troubleshooting”
section.)
Contaminated air such as a dirty air system
or water in the system.
Using wrong size tool for the job.
Poor maintenance practices, such as using
excessive air pressure or air volume.
Improper or no lubrication.
Rule of Thumb
If it takes more than 8 seconds to tighten or loosen
a bolt or nut with an air impact wrench at
maximum setting, the air wrench is too small or
the air compressor CFM is not powerful enough
for the job. Continued use in either capacity will
cause damage to the tool.
Tool Pressure
JET Air Tools operate on 70-to-100 psi (pounds
per square inch) air pressure measured at the tool
when the tool is operating. Set tool to 90 psi
unless indicated otherwise. Pressure in excess of
100 psi will shorten the life of the tool.
Air System Recommendations
Equip the air compressor intake with a
replaceable air filter that can be easily cleaned.
Use safety shut-off valves so air flow can be
stopped quickly in case of a line break.
When using multiple hoses, air hoses should be
larger than leader hose. Join multiple hoses
directly, rather than with quick connect fittings
which may cause pressure drops and tool power
reduction.
Use anti-whip devices across hose couplings to
prevent hose from whipping in the event of a hose
failure or coupling disconnect.
Always use moisture traps at the compressor for
the main distribution line. Use moisture traps and
in-line oilers on each downline that is to be used
for air tools. (See Figure 2). Place oiler as close to
air tool as possible for best lubrication.
Lubrication
Use a light oil containing rust inhibitors, such as
SAE #10. Many JET air tools have integral oil
reservoirs, which should be kept filled when in-line
oilers are not used.
If greasing is required, use a grease that is highly
water resistant for front case components on air
impact wrenches, grinders and sanders.
Recycling
Protect the environment. Your tool contains
materials which can be recovered or recycled.
When its useful life has expired, please leave tool
at a specialized facility.

8 JAT-821A Pneumatic Flux Chipper

Figure 2
Recommended arrangement of air piping and air line system

JET 9

Troubleshooting JAT-821A Flux Chipper
Any disassembly of the tool should be done by qualified service personnel. For problems not addressed
below, contact JET technical service at 800-274-6846.
Problem Possible cause Remedy
Tool will not start. Air valve closed or obstructed. Open valve; clear any obstructions.
Dirt or gum deposits on
components.
Flush tool with gum solvent.
If problem persists, disassemble,
clean and lubricate internal parts.
Worn components. Disassemble and replace worn
components as needed.
Throttle lever inoperable. Clean throttle lever mechanism to
ensure free movement. Replace
mechanism if needed.
Starts immediately when
air is connected without
throttle lever being
pressed.
Throttle lever malfunction. Clean throttle lever mechanism to
ensure free movement. Replace
mechanism if needed.
Excessive or abnormal
vibration.
Insufficient lubrication. Lubricate with air tool oil according
to instructions in this manual.
Loss of power; erratic
action.
Low air pressure. Verify compressor has proper CFM
rating for tool.
Check compressor regulator
setting; set air pressure to 90 psi.
Check for loose connections.
Moisture or obstruction in air
hose.
Air supply must be clean and dry.
Clean out air hose(s) and remove
any kinks or bends.
Improper size of air transmission
lines, hoses, fittings, or
couplings.
Use appropriate-sized air
lines/hoses.
Verify proper fittings/couplings.
Dirt or gum deposits on
components.
Flush tool with gum solvent.
Check and clean air filter on
compressor.
Clean external areas of tool. If
problem persists, disassemble,
clean and lubricate internal parts.
Excessive heat develops
in tool.
Insufficient lubrication. Lubricate with air tool oil according
to instructions in this manual.
Worn components. Replace components as needed.
Severe air leakage.
(Note: Minimal escape of
air is often normal for air
tools.)
Air valve obstructed or damaged. Clean or replace.
Housing loose or damaged. Tighten or replace as needed.

10 JAT-821A Pneumatic Flux Chipper

Replacement parts
To order parts or reach our service department, call 1-800-274-6848 Monday through Friday, 8:00 a.m. to
5:00 p.m. CST. Please have the stock number and serial number of your tool available when you call, so
that we may serve you quickly and accurately.
Some parts are shown for reference only, and may not be available individually.
#505822, JAT-821A, Flux Chipper – exploded view
#505822, JAT-821A, Flux Chipper – parts list
Index Part No. Description Qty
1 730213-1 Back head 1
3 730214A
Throttle valve with O-Rings 1
O-Ring 3.3x1.5 1
O-Ring 3.55x1.8 1
4 730215 Spring 1
5 1008365 O-Ring D7.8x2.4-P8 1
6 730216 Valve cap 1
7 730217 Lever 1
8 729538 Spring pin 5x22L 1
9 729747 Hose adaptor 1
10 729597-1 Lock ring 1
28 730218 Alignment shim 2
29 729608 Rear valve block 1

Index Part No. Description Qty
30 1012591 Pin 2
31 729604 Valve 1
32 729606 Front valve block 1
33 730219 Piston 1
35 731008 Barrel sleeve 1
36 731009 Nose 1
37 731010 Key 1
38 730220 Driver retainer 1
39 730221 Retainer buffer 1
40 JAT800-40-1 Barrel 1
41 730222 Retainer cap 1
50 JAT821-50 Chisel 1
JAT821A-RBK Rebuild Kit (#3,4,5,33,38)

Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact
Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded
website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a reasonable
amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover
failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or
lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of
metal, plastics, or other materials outside recommended guidelines, may void the warranty. The exceptions are acrylics and other
natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year
Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial
purchase when calling. If a product requires further inspection, the Technical Service representative will explain and assist with
any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an
Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the
JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS
STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE
EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE
ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL,
CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES
DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE
LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as
general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts,
fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET®branded products are not
sold in Canada by JPW Industries, Inc.
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors; Machine Accessories; Air Tool Accessories
1 Year Wear and Tear – Air Tools
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial
or commercial purposes; Air Tools
3 Year – Woodworking Bench Top Machinery
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories;
Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its
successors in interest to the JET brand.


12 JAT-821A Pneumatic Flux Chipper




















427 New Sanford Road
LaVergne, Tennessee 37086
Phone: [phone]
www.jettools.com