Jet JTM-1050 User manual

.JET
EQUIPMENT & TOOLS
OPERATOR'S MANUAL
JTM-1050 Turret Mill
JET EQUIPMENT & TOOLS, INC.
A WMH Company P.O.BOX 1349
Auburn, WA98071-1349 253-351-6000 Fax [phone]
M-690050 5/98

Important Information
1 YEAR
LIMITED WARRANTY JET offers a one year limited
warranty on this product
REPLACEMENT PARTS
Replacement parts for this tool are availabledirectly form JET Equipment & Tools.
To place an order, call 1-800-274-6848. Pleasehavethe following information ready:
1. Visa, MasterCard,or DiscoverCard number
2. Expirationdate
3. Part number listed within this manual
4. Shippingaddress other than a Post Office box.
REPLACEMENT PART WARRANTY
JET Equipment & Tools makes every effort to assure that parts meet high quality and durability standards
and warrants to the original retail consumer/purchaserof our parts that each such part(s) to be free from
defects in materials and workmanship for a periodof thirty (30) days from the date of purchase.
PROOF OF PURCHASE
Please retain your dated sales receiptas proofof purchaseto validate thewarranty period.
LIMITED TOOL AND EQUIPMENTWARRANTY
JET makes every effort to assure that its products meet high quality and durability standards and warrants to the
original retail consumer/purchaser of our products that each product be free from defects in materials and
workmanship as follows: 1 YEAR LIMITED WARRANTY ON THIS JET PRODUCT. Warranty does not apply to
defects due directly or indirectly to misuse, abuse, negligence or accidents, repairs or alterations outside our
facilities or to a lack of maintenance. JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED
ABOVE FROM THE DATE THE PRODUCTWAS PURCHASEDAT RETAIL. EXCEPT AS STATED HEREIN, ANY
IMPLIED WARRANTIES OR MECHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT
ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY
NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR
PROPERY OR FOR INCIDENTAL, CONTINGENT, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM
THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF
INCIDENTAL OR CONSEQUENTIALDAMAGES,SOTHE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY
TO YOU. To take advantage of this warranty, the product or part must be returned for examination, postage
prepaid, to an authorized service station designated by our Auburn office. Proof of purchase date and an
explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, JET will either
repair or replace the product or refund the purchase price, if we cannot readily and quickly provide a repair or
replacement, if you are willing to accept such refund. JET will retum repaired product or replacement at JET's
expense, but if it is determined there is no defect, or that the defect resulted from causes not within the scope of
JET's warranty, then the user must bear the cost of storing and returning the product. This warranty gives you
specific legal rights, and you have other rightswhich vary from stateto state.
JET Equipment & Tools. P.o. Box 1349,Auburn, WA 98071-1349 .[phone]

Lt WARNING
.Read and understand the entire .Giveyourworkundividedattention.Looking
instruction manual before attempting set- around,carryingonaconversation,
and
up or operation of this machine. "horse-play"arecarelessactsthatcanresult
in serious injury.
.Always wear approved safety glasses/face
shields while usingthis machine. .Keepvisitorsasafedistancefromthework
area.
.Makecertainthemachineisproperly
grounded. .Userecommendedaccessories;improper
accessories may be hazardous.
.Beforeoperatingthemachine,removetie,
rings,watches,otherjewelry,androllup .Keep hands away from all moving parts
sleeves above the elbows. Remove all (belts, cutters, gears, etc.).
loose clothing and contine long hair. Do not
wear gloves. .Neveroperatethismachineunderthe
influenceofalcoholordrugs.
.Keeptheflooraroundthemachineclean
andfreeof scrapmaterial,oilandgrease. .Somecoolantsusedformachiningcontain
chemicalsthatmaybehazardoustoyour
.Keep machine guards in place at all times healthif not used properly. Read and
when the machine is in use. If removedfor understandall user information listed on the
maintenance purposes, use extreme caution coolantcontainer and protect yourself
and replace the guards immediately. accordingly.
.Do not over reach. Maintaina balanced .Readand understandallwarnings posted on
stance at all times so that you do notfall or the machine.
lean against blades or other moving parts. .This manualis intendedto familiarize you
.Make all machine adjustments or with thetechnical aspects of this milling
maintenance with the machine unplugged machine. It is not, nor was it intended to be,
from the power source. a training manual.
.Usethe light tool. Don'tforce a tool or .This machineis designed and intended
attachmenttodoajobwhichitwasnot for useby properlytrained and
designedfor. experienced personnel only. Ifyou are
not familiarwiththe proper safe use of
.Replacewarninglabelsiftheybecome milling machines, do not use this
obscuredor removed. machine until proper training and
knowledge has been obtained.
.Make certain the motorswitch is in the OFF
positionbeforeconnectingthemachineto .Failureto comply with all of these warnings
the power supply. may cause serious injury.

Specifications JTM-1050
Stock Number 690050
SpindleTaper ;R-8
Diameter of Quill 3.375"
Number of Spindle Speeds Variable
Range of Spindle Speeds 80 to 3800 RPM
Downfeeds per Revolution of Spindle 0015",.003",.006"
Spindle Travel ... ..."""'" """"""""""""'" 5"
Head Movement 90°Land R
45°F and B
Maximum Distance Spindle Nose to Table "19"
Maximum Distance Spindle Center to Column 26 1/2"
MinimumDistanceSpindle Centerto Column """'" 6"
TableSize """'" ... 10"x50"
Longitudinal Table Travel ... ... '" ... "" 35"
Table Cross Travel.. ...... """ ... ... 16"
Number of T-Slots 3
Size and Spacing of T-Slots 5/8"x2-1/2"
MaximumTable Load """""""""""" ... 720Lbs.
Knee Travel ,.. 161/2"
Overall Dimensions ,96 1/4"Wx77"Dx873/4"H
Motot 3HP, 3ph" 230/460V
... Prewired 230V
Net Weight (approx.) 2820Lbs.
Table of Contents
Important Information""""""""'"'''' 1
Warnings 2
Specifications 3
Table of Contents ... ... ... ... """""" ... "'" 3
Installation Layout 4
Shipping Container Contents... """""" ... ...... '" ... '" """"""""" 5
Unpacking and Clean-Up ',' 5
Site Preparation 5
Lifting the Mill 5
Lubrication"""""'''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''' 6
Electrical Connections 7
Controls.. ... ........... ." ........... .'" .. ... ... ...... ..."'" ............ 7-9
Operating Precautions 9
Changing Speed Range 10
Setting Up for Fine Hand Feed 10
Setting Up for Automatic Feed 11
Adjustments 11-12
Parts Lists and Breakdowns.. """"" "'" '" ... """" 13-27
Electrical Schematic 28
The specifications in this manual are given as general information and are not binding. JET Equipment
and Tools reserves the right to effect. at any time andwithout prior notice,changes or alterations to parts.
fittings, and accessory equipment deemed necessaryfor any reason whatsoever.
3

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JTM-1050 Installation Layout
24"
20 1/2"
r-
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e=8 I
.L__-
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'{
- --,~
,-,.
I'
,I .
,!:b::J.
---1 .
/
5/8" Diameter
Hold Down Bolt
19 3/4"
96 1/4"
Fi9 . 1
4

ShippingContainer Contents
1
1
1
1
Mill
FlatWay Cover (rear)
Accordion Way Cover (front)
Tool Box:
1 Hex Wrench Set (1.5 -10mm)
1 19mm Combination Wrench
1 #2 Cross Point Screw Driver
1 #2 Flat Blade Screw Driver
1 Plastic Oil Can
1 Operator's Manual
1 V\!arrantyCard
1 Eye Bolt
Unpacking and Clean-Up
1. Finish removing the sides and top of the crate.
Leave the mill bolted to the skid until it is ready
to move to its final location.
2. Clean all rust protected surfaces with kerosene
or a light solvent. Do not use gasoline, paint
thinner, or lacquer thinner. These will damage
painted surfaces.
3. Cover all machined surfaces with a film of light
machine tool oil to inhibit rust.
Site Preparation
ffi Caution
Mill must be supported equally under all four
corners. Failure to comply may cause the
column to twist and put a bind in the bedways.
The mill must be placed on an even surface and
bolted to the floor. Anchor boltsof sufficientsize and
length must befastened to the floor according to the
footprint of the mill. See Fig. 1.
Lifting the Mill
The preferred method for lifting the mill iswith a hook
through the eye bolt screwed intothe tapped holeon
the ram. Be careful to steady the millto prevent it
from spinning.
5

An alternative methodfor liftingthe mill iswith a
sling. Follow the diagram in Fig.2 forthe proper
positionof the sling under the ram. Notethe position
of the ram and that the table has been moved
against the column. Tighten ram locking bolts(A,
Fig.2) before lifting.
Carefully lift the mill and move to a positionover the
anchor bolts. Lowerthe millover the anchor bolts,
check for level, and secure with washers and anchor
bolt nuts.
Check the millfor levelwith a machinist'slevel
placed on the table. Mill must be level backto front
and side to side. Shim if necessary, butremember
that the mill must be supported equallyat all four
corners. Check for level beforetighteningthe anchor
bolt nuts and after tighteningthem. Adjust as
necessary.
Lubrication
~Caution
Do not operate the mill before lubricating the
machine fully. Failure to comply may cause
damage to the machine.
Reference Fig. 3 for parts of the mill to lubricate:
A. Spindle Bearings- fill oil cup once dailywith
10W machineoil
B. Oil Pump - fill reservoir as neededby removing
cap on top of tank and fillingwith 10Wmachine
oil. Pump oilwith releasehandleonce for
every hour of operation. Way surfacesand
leadscrews are lubricatedinthis manner.
C. Knee Leadscrew -lubricate with #2 tube grease
once weekly.
J
.JET
"~A
"11'1'"
Fig.2
A
M
Fig.3
6

Electrical Connections
~WARNING
All electrical connections must be made by a
qualified electrician!
Failure to comply may cause serious injury!
The JTM-1 050 mill is rated at 230/460V and comes
from the factory prewired at 230V.
Confirm power at the site matchespower
requirements of the mill beforeconnectingto the
power source.
To change from 230V to 460V operation,removethe
junction box cover on the rearof the motorand
change the wires according to the diagramfoundon
the inside ofthe cover.
The mill must be properly grounded.
Check for proper spindle rotationin the highspeed
range. The spindle should rotate clockwisewhen
viewed from the top of the machine. Ifthe spindle
rotates counter-clockwise, switch two of the three
power leads.
Controls
A. Variable Speed Control(A, Fig.4) -located on
the right side of the headassembly. Turn
clockwise or counter-clockwiseto adjust
spindle speed. Caution:changespeedonly
when spindle is turning.
B. Variable Speed Dial Indicator (B, Fig.4)-
located on the front of the headassembly.
Indicatesselected speed in highor low range.
C. Spindle Brake (C, Fig.4) - locatedon left side
of the head. Move ineither directionto stop
spindle once power has beenturned off.
7
C
Fig.4

D. High-Neutral-Low Lever (D, Fig. 5) - located on
the right side of the head. Upperposition is
high speed (direct drive). Middle positionis
neutral. Lower position is lowspeed (back
gear).
Caution
Do not shift High-Low Gear while motor is
running. Rotate the spindle by hand to facilitate
changing lever positions.
E. Power Feed Transmission Engagement
Crank (E, Fig. 5) - locatedon rightside of
head. When lever is in the right hole, the
power feed worm gear is disengaged. To
engage powerfeed, pull knobout and move
lever aroundto opposite hole. Engagepin in
hole.
Caution
Engage gently to avoid damage to the worm
gear.
Power feed may be engaged when spindle is
rotating, however, it must be engaged gently to
avoid damage to the worm gear.
Do not use power feed at speeds above 3000
R.P.M.
It is recommended that the power feed worm
gear be disengaged whenever the power feed is
not required. This avoids unnecessary wear on
the worm gear.
F. Quill Feed Handle (F, Fig.5) - locatedon right
side of head. Rotateclockwiseto lower
spindle. Return spring will retractthe spindle
automatically once the handleis released.
G. Quill Lock (G, Fig. 5) - locatedon the rightside
of the head. Rotate the handleclockwiseto
lock the quill in a desired position. Rotatethe
handle counter-clockwiseto release.
H. Micrometer Adjusting Nut (H, Fig. 5), -located
on the front of the head. Use for setting
specific spindledepth.
I. Feed Control Lever (I, Fig. 5) -located on the
left side of the head. Engagesoverloadclutch
on pinion shaft when positionedto the left.
Stays engaged untilquill stop comes incontact
8
H
F
D
G
Fig.5

with micrometer adjusting nut(forcingfeed
control lever to dropout automatically),or until
lever is released manually by engagingleverto
the right.
J. Manual Feed (J, Fig.6) - locatedon the leftside
of the head. Feed reversing knob (K, Fig.6)
must be in the neutral position. The feed
control lever (I, Fig. 6) must be engaged.
Note: manualfeed handleand handwheelmay
be taken off when not in use.
K. Feed Reversing Knob (K, Fig.6) - locatedin
center of manual feed handwheel Positionof
the handle depends upon the direction of
spindle rotation. If boringwith right hand
cutting tools, pullfeed handletowards operator
until clutch becomes engaged. Neutral position
is between forward and reverseposition.
Caution
It is recommended that the handle be left in the
neutral position when not in use.
L. Quill Stop (L,Fig.6) - located on the front of
head. Used to disengagethe automaticfeed in
either direction as well as the settingpointfor
working to a given depth.
M. Quill Feed Speed Selector (M, Fig. 6) - located
on the leftside of the head. Pullknobout and
locate handle over choice of three feed speeds
-.0015", .003", .006" Downfeedsper spindle
revolution. Feed is more readilyengagedwhen
spindle isturning.
N. Reversing Switch (N, Fig. 6) -located on the
left side of the head. Switches rotationof
spindle.
Operations
Operating Precautions
1. Do not attempt to change spindle RPM while
motor is stopped.
2. Be certain the spindle brake is releasedbefore
starting the motor.
9
N
KL
Fig.6

3. Rotate the spindle by hand to facilitate meshing
of the clutch and gears.
4. Do not use the quill powerfeed at speeds above
3000 RPM.
5. It is recommended that the powerfeed worm
gear be disengagedwhenever the powerfeed
is not required. This will avoid unnecessary
wear on the worm gear.
6. The power feed can be usedfor drills upto 3/8"
in diameter (in mild steel). Use manualfeedfor
drills larger than 3/8".
7. Overload clutch is factory set to hold up to 200
Ibs. down feed pressure on the quill
(accommodates drills up to 3/8"). Do not
attempt to adjust clutch pressure.
8. Only change spindle speeds while the motor is
running.
Changing Speed Range
Caution
It is recommended to rotate the spindle by hand
to ensure the clutch is engaged prior to turning
on. Do not turn on the machine unless the
spindle can be moved freely.
To change from high to low speed range, movelever
(0, Fig. 7) by pressing in and rotatingalmost 180°.
Leverwill stay in placeonce pressureis released.
Setting Up for Fine Hand Feed
1. Disengage automatic feed by pullingout knob
(A, Fig. 7) and moving lever to the right hole.
2. Locate the feed reversing knob (C, Fig. 7) inthe
center or neutral position.
3. Engagefeed trip lever (8, Fig. 7) by pullingaway
from head assembly.
10
CD
.' .
,-.{.."
-" \LJ
Engage f
On
Neutral
Up ----.
!
Fig,7

Setting Up for Automatic Feed
1. Ensure quill lock (0, Fig. 8) is off by rotating
counter-clockwise.
2. Set micrometer dial (E, Fig. 8) to desired depth.
3. Engage auto quillfeed lever (A, Fig. 8) by pulling
out lock knob and movingleverto the lefthole.
4. Select feed rate (F, Fig.8).
5. Select feed direction (C, Fig.8)
6. Engagefeed trip lever (8, Fig.8) by pullingaway
from head assembly.
Adjustments
Feed Trip Adjustment
1. Loosen locknut (A, Fig. 9).
2. Engage trip handle (C, Fig. 9) by pullingaway
from head assembly.
3. Adjust micro nuts (E, Fig. 9) againstquill stop
(8, Fig. 9)
4. Slowly turn adjusting screw (0, Fig.9 ) until
lever (C, Fig.9) trips.
5. Tighten locknut (A, Fig. 9)
Knee Gib Adjustment
Note: when adjusting the gibs for the knee, the
saddle, and the table always start with the knee
first. Adjust the saddle second, and adjust the
table last.
Adjust gib screws through wiper on either side of the
knee where it meets the column.
Saddle Adjustment
Adjust gib screw found on the left front side of the
carriage.
Neutral
Fig. 8
/\..; ?B
E
Fig.9
11

Table Adjustment
Adjust gib screws found on the sides of the table
toward the front of the carriage.
Head Alignment
The scale on the ram adapter andfor head rotation
(Fig. 10) are guides only. Closetolerancework will
requirethe use of a dial indicatorto makesure the
head is 90° to the table in the X and Y axis. Please
note the table is fitted to be slightly higherinthe
front, usuallyabout .0005".
"'t&' 1--
~...~
JET -
Fig.1O
12

114. i
115
~
iY
13

Parts List for the JTM-1050Turret Mill
Variable Speed Head Assembly
Index Part
No. No. Description Size Qty.
1 .PVS-001 Housing 1
2 PVS-002 Motor Pulley 1
3 TS-1523011'''''''''''''''''''''' Set Screw M6*6 4
4 .PVS-004""""""""""""'" Belt 3830900 1
5 PVS-005 Motor Pulley 1
7 KEY7725 Key 7*7*25 1
8 PVS-008 Motor Pulley Spring 1
9 PVS-D09""'"'''''''''''''''''''' Spring Stop Washer 1
11 PVS-011""""""""""""'" Motor Pulley Cover'"'''''''''''''''''''''''''''''''''''''' 1
12 TS-1502051 Hex Socket Cap Screw M5*20 9
13 . PVS-013 Cover ""'" . 1
14 TS-1502041 Hex Socket Cap Screw M5*16 10
15 ..BB-6007ZZ Ball Bearing ..: 6007ZZ 1
16 PVS-016 Dial Cover 1
17 TS-1502081 Hex SocketCap Screw M5*35 4
18 TS-1503041 Hex SocketCap Screw M6*16 3
19 PVS-019 Bushing .' 1
20 PVS-D20 Bushing 1
21 .. .PVS-021 Worm . 1
22 """" PVS-D22 Worm Gear """"""""" 1
23 PVS-D23 , Spring Pin "'"'''''''''''''''''''''''''''''''''' 5*10 2
24 PVS-D24 '"'''''''''''''''''''''''' Bushing 2
25 PVS-D25 Dial Control Shaft 1
26 PVS-D26 Spring Pin 3x12 2
27 PVS-027 ""'"'''''''''''''''''''' Dial Wheel 1
28 PVS-D28 """"""""""""'" Wheel Handle 1
29 PVS-D29 Shaft '''''''''''''''''''''''''''''''''' 1
30 PVS-030 Spring Pin 4*35 2
31 PVS-031 """"""'"'''''''''''' Spring Pin 3*25 1
32 PVS-032 '"'''''''''''''''''''''''' Speed Change Chain 1
33 PVS-033 Adjustment Stud 1
34 PVS-034 Sleeve Nut ... 1
35 PVS-D35 """"""""""""'" Adjustment Stud 1
36 PVS-D36 ""'"'''''''''''''''''''' Tilter """""""""""'''''''''''' 1
37 PVS-D37 Bushing 2
38 """" KEY8760 """"""""""""" Key 8*7*60 2
39 PVS-039 Regula1ingScrew 1
40 PVS-040 Spring Pin 4*12 """"""""""""" 1
41 PVS-D41 Washer 1
42 ....PVS-D42""""""""""""'" Support """""""""""" 1
43 BB-601OZZ Ball Bearing 601OZZ 2
44 PVS-044 Drive PulleyAssembly "'''''''''''''''''''''''''''''''' 1
45 .PVS-D45 "'"'''''''''''''''''''''' Steady Pulley 1
46 PVS-Q46 " """""""""""'" Bearing Cover 1
14

47 ..PVS-047 Braka Lining ...1
48 PVS-048 ... Lock Screw , 1
49 .PVS-049 .. , Brake Spring 2
50 PVS-050 Lower Housing Cover 1
51 TS-1503051 Hex Socket Cap Screw M6*20 10
52 PVS-052 Brake Shaft Sleeve ..1
53 PVS-053 Brake Lock Shaft , 1
54 PVS-054 ,... Brake Lock Block 1
55 TS-1503061 Hex Socket Cap Screw M6*25 1
56 PVS-056 Snap Ring S-12 1
58 ..PVS-058 , Brake Finger Pivot Stud.. 1
59 ,PVS-059 """",,"""""""'" Brake Stud 2
60 PVS-060 ". Snap Ring S-8 1
61 PVS-061 Nut 5/8"-18NF 1
62 PVS-062 Timing Belt Pulley 1
63 PVS-063 Timing Belt 225L 100 1
64 PVS-064 Bearing Housing 1
65 BB-6203ZZ . Ball Bearing... ." 6203ZZ 2
66 .." PVS-066 Bull Gear 1
67 PVS-067 ., Counter Shaft 1
68 .." KEY5515 , Key 5*5*15 1
69 KEY5518 Key 5*5*18 1
70 PVS-070 Spindle Pulley Hub " 1
71 .KEY8720 Key 8*7*20 1
72 ..KEY8712 Key " 8*7*12 1
73 PVS-073 Spindle Gear Hub 1
74 ..., PVS-074 , Gear 1
75 PVS-075 " Rack Cup 1
76 PVS-076 Washer 1
77 .BB-6908ZZ Ball Bearing 6908ZZ 2
78 .PVS-078 Bearing Washer " 1
79 PVS-079 Bearing Washer , 1
80 ,...PVS-080 ",,""""""""""'" Snap Ring C-62 1
81 PVS-081 Nut. , 1
82 .PVS-082 Housing 1
84 PVS-084 Spring 3
85 PVS-085 " Vari-Speed Plate " "'''''''''''''''' 1
86 PVS-086 Plastic Face Plate 1
87 .PVS-087 " Gear ShaftPinion 1
89 PVS-089 DeterPlate ...1
90 .PVS-090 ,. Bearing Stop .. 1
91 PVS-091 Spring .." 1
92 PVS-092 Pinion Block 1
93 TS-1503011 HexSocket Cap Screw M5*14 2
94 PVS-094 Pinion Crank ,..1
95 PVS-095 Cap Nut 1
96 ., PVS-096 , Nut 3/8" 1
98 PVS-098 Wave Washer 1
99 PVS-099 Plastic Ball .. ...2
100 ..,...PVS-100 Collar , 1
101 .PVS-101 Cover .., ..2
102 PVS-102 .' "" Spring Shaft 3
103 PVS-103 Washer 1
105 PVS-105 Round HeadScrew 3/16"*3/8" 8
15

106 ......PVS-106 Snap Ring '''''''''''''''''''''''''''''''''''''''''' S-28 1
109 PVS-109 LockWasher 1
110 TS1540041 Nut M6 1
111 TS-0209051 Hex Socket Cap Screw 3/8"*1" 2
112 PVS-112 """"""""""""'" Motor '"'''''''''''''''''''''''''''''''''''''''''''''''''''''' """"'"'''''''' 1
113 .PVS-113 Round Head Screw.'''''''''''''''''''''''''''''' '''''''''' 1/8"*1/4" 4
114 "'" .PVS-114 DrawBar 1
115 PVS-115 Draw BarWasher 1
118 PVS-118 ""'"'''''''''''''''''''' HexSocketCapScrew M5*6 1
121 BB-6024ZZ Ball Bearing "''''''''''''''''''''''''''''''''''''''''''''''''" 6204ZZ 1
16

Head Assembly
221 ~
;;:
19 0~
~
.24
~23
j."- "
25
192
0 194
~_131
195 ~
196~@-129
_142 ~
~135
I
s- 137
8--13,
127
~j140
!I
tj V'41
Q-133
~_135
I
0-- 134
17

Head Assembly
1 TS-1503031 Hex Socket Cap Screw M6*12 1
2 B-2 Washer 1
3 B-3 Feed Bevel Pinion 1
4 B-4 Worm Gear Shaft Sleeve 1
5 .B-5 Bushing . , 1
6 TS-1522011 Set Screw , 1
8 ., B-8 Worm Gear 1
10 KEY3312 Key 3*3*12 1
12 TS-1504031 HexSocket Cap Screw M8*16 1
13 B-13... Washer 1
14 KEY3308 Key.. " 3*3*8 2
15 B-15 Bevel Gear "'''''''''''''''''''''''''''''''' 1
16 B-16 Feed Engage Pin 1
17 B-17 Worm Gear Cradle 1
18 B-18 Worm Gear Cradle Shaft 1
19 8-19 Shaft Sleeve 1
20 .8-20 Gear Shaft Plunger ..2
21 ..8-21 Spring 2
22 8-22 Spring Pin 3*20 2
23 8-23 Shift Crank ..2
24 ..8-24. 81ackPlastic 8all .. ... 3
25 TS-1503010 Hex Socket Cap Screw M5x12 3
27 8-27"'''''''''''''''''''''''''''''''' 8ushing 1
28 8-28 Gear 1
29 ..KEY3345 Key 3*3*45 1
31 .8-31 Gear Shaft 1
32 .. 8-32 Snap Ring S-16 1
33 ...8-33 Bevel Gear Bushing ' 1
34 8-34.. Spacer 1
36 ...8-36.. Gear 1
39 TS-1540031 Nut "'"'''''''''''''''''''''''''''''''''''''''''''' M5 1
40 8-40 Feed Drive Gear '"'''''''''''''''''''''''' , ...1
41 .8-41 Needle Bearing .""""""""'''''''''''''''''''''' 1
42 . .8-42 Bushing ... 1
43 ...8-43 Worm Gear 1
44 8-44 8ushing 1
47 ..8-47 Washer 1
48 .8-48 , ,., 8ushing..., , , ,2
49 .8-49 8evel Gear .., , , , """'" ..2
50 8-50... Feed Reverse Clutch 1
54 TS-1503061 Hex Socket Cap Screw M6*25 1
55 .. .8-55 ReverseClutch Rod 1
56 8-56 Spring Pin 3*20 1
57 ..8-57 Feed Worm Shaft 1
58 TS-1523011 Set Screw M6*6 1
59 8-59 Spring Pin 3*12 2
60 ...B-60... Chip Guards 1
61 TS-1522031 Set Screw M5*10 1
62 ..KEY3315 """'''''''' Key 3*3*15 ,.. 2
63 8-63 Feed Gear Shift Fork 1
64 8-64 Gear Shift Crank 1
66 .8-66.. ClusterGear Cover "'" ...1
18

87 TS-1502031 Hex SocketCap Screw M5*12 A
73 .TS-1502081 , Hex Socket Cap Screw M5*35 2
74 8-74 Clutch Ring Pin... ,.. 2
75 8-75 Clutch Ring 1
78 TS-1523021 Set Screw M6*8 1
78 ...8-78 Clutch Locknut 1
79 8-79 ..., SafetyClutch Locknut 1
80 8-80 Overload Clutch 1
81 8-81 OverloadClutchSleeve ,1
82 .KEY5813 Key 5*8*13 1
83 8-83 ,.. Hex Socket Head 8olt 3
85 .TS-1523011 Set Screw M6*6 2
86 8-86 Cross Plate Screw M4*16 4
88 8-88 ". Spring , 1
89 8-89 Spring Plunger 1
90 .8-90 8ushing 1
92 ..8-92 Worm Gear 1
93 8-93 Clutch Ring 1
94 ..8-94 Snap Ring S-10 1
95 TS-1502051 HexSocket Cap Screw M5*20 1
96 8-96 ClutchTrip Lever"""""""""""""""""""'''''' 1
97 8-97 ClutchWasher 1
98 8-98 Snap Ring S-10 1
99 8-99 ClutchArm Cover 1
100 "C-19-1 Set Screw M6*16 1
101 TS-1540041 Nut " M6 1
102 .8-102 Spring Pin 5*18 . , 1
103 8-103 CamRod... 1
104 8-104 Trip Handle " 1
106 ..8-106 Feed Trip 8racket 1
107 TS-1503051 HexSocket Cap Screw M6*20 1
108 TS-1523031 Set Screw M6*10 1
109 KEY3310 Key 3*3*10 1
110 .8-110 KnobStud 1
111 8-111 Reverse Knob 1
112 8-112 E-Ring " E-6 1
113 8-113 , HandleWheel Clutch 1
114 8-114.. Steel 8all ,... 3/16" 2
115 8-115 , CompressionSpring 2
116 ..8-116 Set Screw.. M8*6 1
117 ......8-117 Spring Pin 3*15 1
118 8-118 Cam Rod Sleeve 1
119 8-119 Spring Pin 3*12 1
120 ......8-120 CompressionSpring 1
121 8-121 Trip Plunger 1
123 .8-123 Bushing ,... 4
124 8-124 Feed Trip Plunger 1
125 8-125 HandleWheel 1
126 8-126 Handle 1
127 8-127 . Spindle , 1
128 8-128 Quill Skirt 1
129 ..8-129 Locknut 1
131 88-6206ZZ 8all 8earing .. " 6206ZZ " 1
19