JetBlack Engine User manual

EURUSIII HVLS FAN
INSTALL & USER MANUAL
NZ Distributor of
KaLe Environmental
Technology (Shanghai) Corp.
Web: www.kalefans.com

Table of Contents
Introduction............................................................................................................................................................2
About Jet Black Fan Systems......................................................................................................................2
Our Products..........................................................................................................................................................2
SAFETY INSTRUCTIONS ..................................................................................................................................2
Recommended Safety Gear........................................................................................................................ 4
What is in the packing case ........................................................................................................................ 4
Packing List ............................................................................................................................................................5
Equipment & Tools needed ..........................................................................................................................5
Fan Diagram & Control Panel......................................................................................................................6
Preparing the Work Site.................................................................................................................................7
Install Appendix .................................................................................................................................................. 8
Trouble Shooting and Error Codes...........................................................................................................9
Fan Installation.....................................................................................................................................................9
Electrical Installation....................................................................................................................................... 15
Maintenance ........................................................................................................................................................16
Limited Warranty..............................................................................................................................................17
Contact Information........................................................................................................................................19

Introduction
Congratulations on your purchase of the Jet Black Fan Systems Engine or Eurus
HVLS ceiling fan system, the best choice for cost-effective air circulation in high
volume enclosed spaces. While our ceiling fans provide cooling in the summer,
they also provide a homogeneous temperature by circulating the warmer air that
collects near the ceiling in the winter, downward; in short, Jet Black Fan Systems
HVLS Ceiling Fans efficiently help keep facilities and areas cooler in the summer
and warmer in the winter. Jet Black Fan Systems HVLS Ceiling Engine or Eurus
Fans are powerful, dependable and built to last for years to come.
About Jet Black Fan Systems
Jet Black Fan Systems is a trading division of Punchbowl Packaging, NZ. We are
also the only NZ business exclusive in the supply of HVLS fans and work directly
with the customers, and with HVAC businesses. We are a family owned business
based in sunny Franklin. We understand the pain of working in large hot spaces,
which gives us a hands-on understanding of what it takes to find the right
solution for you.
Jet Black Fans Systems was born out of finding a solution for keeping our staff
and customers happy and comfortable in our family kiwifruit packhouse and a
local Gymnastics club that doubled as a sauna for 4 months of the year. After a
lot of research, testing and careful consideration we identified Kale Fans as the
right partner to deliver the proven, high quality cooling solution we needed –in
the form of HVLS (High Volume Low Speed) fans.
All fans go through testing and compliance before they hit the market. Our fans
are all NZ / Australia compliant, and we are registered ERAC EESS.
Our Products
➢Engine or Eurus HVLS Ceiling Fans 4.9m –7.3m Diameter
➢Commercial HVLS Ceiling Fans 2.4m –4.2m Diameter
➢Free Standing Pole HVLS Fans 2.4m –4.2m Diameter, 3m tall
➢Wall Mounted HVLS Fans 2.0m Diameter
SAFETY INSTRUCTIONS
Read the instructions before operation of the equipment and store in safe place
for the future use.
a. This equipment is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and

knowledge, unless they have been given supervision or instruction
concerning use of the equipment by a person responsible for their safety.
b. Children should be supervised to ensure that they do not play with the
equipment.
PROHIBITIONS
To reduce the risk of fire, electric shock, or injury to persons, observe the
following:
a. Installation work and electrical wiring must be done by qualified person(s)
in accordance with all applicable codes.
b. When cutting or drilling into wall or ceiling, do not damage electrical
wiring and other hidden utilities.
c. The installation of an Engine or Eurus HVLS Fan must be in accordance
with the requirements specified in this installation manual and with any
additional requirements set forth by the NZECP, and all local codes. Code
compliance is the responsibility of the end user.
d. The fan controllers contain high voltage capacitors which take time to
discharge after removal of mains supply. Before working on the fan
controller, ensure isolation of main supply from line inputs at the fan
controller board. Wait three minutes for capacitors to discharge to safe
voltage levels. (notes: the displayer blackness is not the mark that the
voltage has reached the safety level). Failure to do so may result in injury or
death.
e. Do not connect the fan to a damaged or hazardous power source. Only
qualified technician should attempt to resolve electrical malfunctions.
Contact Jet Black Fan Systems for questions regarding the electrical
installation of the fans.
f. Risk of fire, electric shock or injury to persons during cleaning and
maintenance. Disconnect the fan system from the power supply before
servicing.
g. Do not insert foreign objects between rotating fan blades.
CAUTIONS
a. Guy cables must be installed as per the instructions provided in this
manual, failure to do so may result in damage or injury and will void the
product warranty.
b. Do not bend the fan blades when installing or servicing the fan.
c. The installation of this fan requires the use of some power tools. Follow the
safety procedures found in the owner’s manual for each of these tools.

d. The fan system you have purchased is for indoor use only unless otherwise
specified by Jet Black Fan Systems. Do not expose fan to direct water
contact. Improper use or handling of the Engine or Eurus HVLS Fan may
cause damage or injury and will void the product warranty.
e. Jet Black Fan Systems product warranty will not cover equipment damage
or failure that is caused by improper handling & installation.
Recommended Safety Gear
Safety Gear:
Hard Hat
Safety Glasses
Work Gloves
Steel Tipped Work Shoes
IMPORTANT NOTE Persons entering the work zone should always wear a hard
hat, safety glasses, work gloves and steel tipped work shoes.
What is in the packing case
NOTE
For multiple fan orders, ensure that all components of each fan are kept together.
Components are not interchangeable. For any missing parts required for
installation please contact Jet Black Fan Systems.
The Engine or Eurus HVLS ceiling fan components are delivered in two packaging
cases as shown below (pictures are not to scale).

Packing List
Below is the list of items supplied with the Engine or Eurus HVLS ceiling fan. Note
sizes of bolts may vary slightly on different models.
Item
Description
QTY
1
Down rod
3
2
Fan Blades (With Wingtips)
5
3
Threaded Rods
2
4
Fan Controller
1
5
Motor
1
6
Mounting Plate
2
7
Shims
2
8
Clamping Plates
2
9
Top Mounting Plate (for Square Beam)
1
10
Bottom Cover
1
11
Blade Retainers
5
12
Guy Wire
40m
Hardware:
Item
Description
QTY
13
M16 X 55mm: Nuts, Bolts, Flat & Lock Washers
6
14
M16: Nuts, Flat & Lock Washers
16
15
M16 X 140mm: Nuts, Bolts, Flat & Lock Washers
12
16
M16 X 25mm: Bolts, Flat & Lock Washers
4
17
M12 X 85mm: Nuts, Bolts, Flat & Lock Washers
7
18
M12 X 70mm: Nuts, Bolts, Flat & Lock Washers
7
19
M4 X 8mm Screw
3
20
Fan Controller Hardware Set
1
21
Turnbuckles
4
23
Hose clamps
20
Equipment & Tools needed
Equipment:
Scissor Lift or other lifting equipment with a flat base of minimum 1.2m wide and
minimum lift capacity for 1 Persons + additional 115KG.
NOTE:
a. Use of lift equipment must be in accordance with the safety instructions
prescribed by the lift equipment manufacture, local and national safety
codes that may be applicable at the location of install.
b. It is recommended that a work zone be clearly marked below the fan
installation location by use of safety cones and warning tape to alert
persons entering the zone to be vigilant and cautious of potential
accidental falling items or risk of lift equipment injury.

Hardware to purchase:
QTY
Description
4
1 tonne rate shackle with locking nuts
4
1 tonne rated eyebolt –for steel structure
4
1 tonne rated eye screw –for wooden structure only
4
Metal sleeve –for wooden structure only
20m –
40m
4.8mm 7 strand 700/800 tensile. See note below
NOTE:: Check the length of cable required for the drop of the fan, needs to
achieve 30-45degree angle –if need to purchase more see above grade.
General Tools for Mechanical Installation
S.No
Description
1
Standard Socket and ratchet Set
2
Standard Socket and ratchet Set
3
Standard Phillips and Flat Head Screwdriver set
4
Level Gauge
5
3/16” Steel Wire Rope cutter
Tools for Electrical Installation
S.No
Description
6
Standard Phillips and Flat Head Screwdriver set
7
Flat Head Screwdriver size: 1/8 X 4
8
Electrical wire and cable stripper
9
Multimeter
NOTE:
This list of suggested tools is not exhaustive. Additional tools may be necessary.
Fan Diagram & Control Panel
Control Box
Power Switch
Speed Control
Lock
Display window

Preparing the Work Site
IMPORTANT NOTE:
Do not mount the fan to single purling, trusses, or bar joists. Mount the fan only
to a structural element such as an H-beam, square tubing, concrete beam, or
other load bearing structure.
If large fan is being installed into a lightweight or timber structure it is
recommended to have the structure checked by a structural engineer. This is the
responsibility of the client.
a. A scissor lift or other suitable means for lifting the weight of the fan and at
least two installation personnel will be required.
b. If using a square tubing arrangement it is recommended to have this
advised by a structural engineer
c. Consult a structural engineer to ensure that the structural beams,
tubes/plates are rated to uphold the respective fan weights.
d. Fan installation area must be free of obstructions such as lights, cables,
sprinklers, or other structures. The fan blades should have at least 250mm
of clearance from any obstructions.
I –Beam Steel Structure Concrete Structure
Square Beam Structure

e. Adhere to the safety requirements in the table below when selecting the
fan location.
f. The fan should be visible from the location of the wall controller. The
mounting structure must be able to withstand the torque forces
generated by the fan.
Safety Requirement
Minimum Distances
Clearance
Minimum 250mm from all fan parts. The fan installation area
must be free of obstructions such as light, cables, sprinklers,
or other building structure.
Blade height
At least 3 meters above the floor
Fan spacing
4 x fan diameter, centre-to-centre, unless otherwise
specified by Jet Black Fans or client
Install Appendix
Mounting Details for Square Beam
Note: Installer must cut the threaded rods to required length.
Mounting Details for Square Tube
Note: If using this method, a Structural Engineer should be engaged to advise the
structural requirements for your building.

Fan System Layout
Note it is best to connect to switchboard on a separate circuit, to ensure nothing
else interferes with the fan. It is possible however to connect to a power point if
necessary.
Trouble Shooting and Error Codes
Common causes for the malfunctioning operation:
1. The external power supply of the control box is not valid.
2. Open the master switch, and then turn on the three gears control switch, if
the fan can still not work, please check whether the speed knob is of the MIN
state.
Review the VSD drive booklet for further error codes and fixes.
Non-professional staffs do not open the electrical control box!
Notes: Equipment damages due to the improper use are not covered by the
warranty. Personal injuries and equipment damages for your failure to comply
with the contents of this manual, the Company will not bear any responsibilities.
Fan Installation
1. Preparing the Fan Motor Assembly
1.1 Place the motor on a flat even surface. Insert the motor wire through the
down rod and carefully pull it to leave minimum slack.
1.2 Install the down rod on the motor with the provided M16 X 25mm hardware.
1.5 3 core plus earth
2.5 2 core plus
earth
Dedicated circuit on
switchboard preferred

(1.1 Image) (1.2 Image)
NOTE:
Do not pull the motor wire with excessive force which may cause the wire to
disconnect from the motor terminal.
2. Preparing the Mounting Assembly
2.1 Fix the mounting plate to the mounting structure using Clamping plates,
Shims and M16 x 55mm hardware as shown in the figure below.
NOTE:
The mounting details shown in this section is for I-Beam only. See Install
Appendix for Square Beam and Square Tube. Contact Jet Black Fan Systems if
mounting structure is different.
3. Fan Installation
3.1 Lift the fan motor assembly completed in step 1.2 to the ceiling.
3.2 Install the fan motor assembly to the mounting assembly to the using M16
x 140mm hardware.

NOTES:
Use proper lifting methods to prevent fan motor damage and personal injury. The
approximate weight of the fan motor assembly is up to 95KG
Do not tighten the bolts completely.
Ensure that the motor wire is routed through the gap between the down rod and
mounting plate. See Figure below.
3.3 Using a level gauge, check and ensure that the fan assembly is levelled in
the X and Y axis and completely tighten the pre-tensioned M16 x 140mm.
4. Installing Turnbuckles and Guy Cables
NOTE:
Guy cables are intended to provide stability to the fan system during operation.
Guy cables must be installed as per the instructions provide in this manual; failure
to do so may result in damage or injury and will void the product warranty.

4.1 Connect the wire rope links and turnbuckles to the holes on square block on
the motor.
4.2 Making the Guy Cable Loop-1: Prepare Guy Wire Loop-1 at one of the guy cable
using a Wire Thimble and three Wire Rope Clips. Install the first wire rope clip
adjacent to the wire thimble followed by the second and third wire rope clips at
7.5cm - 9cm apart from each other. Dead end of the guy cable should not extend
more than 5cm out from the third wire rope clip. Be sure that all the wire rope
clips are tightened properly and installed correctly.
Wire Rope Clip
Below is a diagram showing proper clip installation, it is imperative that you
install the saddle on the live end of the wire rope.
4.3 Connect the supplied Turnbuckles and Guy Cable loop-1 to the eyes of the Slip
Rod as shown in the below figure.

4.4 Attach Eyebolt or Eyescrew to the mounting structure. The guy cable should
be at 30 - 45° from the centre axis of the fan (see below illustration). Place the
Eyebolt / screw accordingly.
4.5 Attaching Guy Cable Loop 2: Insert wire thimble into the 5/16” eye bolt and
route the second end of the guy cable through the wire rope clips and wire
thimble to make second Loop. Refer to Step 4.1 for detailed instructions of Guy
Wire Loop. Loosely tighten the guy cable by pulling the dead end of the guy
cable.
(Do not use Beam-Clamp as shown in image, use eyebolt as per instruction)
NOTES:
Do not tighten guy cable until all the remaining guy cables have been installed.
After routing, cut off any excess cable on dead end.
4.6 Repeat Steps 4.1 to 4.4 to install the remaining 3 Guy Cables.
4.7 Evenly tighten guy cables by turning all the Turnbuckles. The guy cables
should be taut.

CAUTION: Over tightening of the guy cables may result in unbalanced fan.
4.8 Check the levelling of the fan motor to ensure that it is levelled. Levelling of
the fan can be achieved by precisely adjusting the tension in all four guy cables
by turning the Turnbuckles.
4.9 As a secondary safety measure insert a tie wire through the turnbuckle and
guy cable loop to reduce the movement over time while fan is in use –this will
stop the turnbuckles loosening over time.
5. Installing Fan Blades
5.1 Carefully slide each of the fan blades (with Fan Blade tail attached) onto the
connecting arms and install the blade retainers and the fan blades with the
M10 hardware as shown in the figure.
NOTES:
Ensure that all the M12 hardware is installed with the nuts on top of the
connecting arms as shown in the figure.
The fan blades should be installed alternatively to balance the load on the guy
cables.
It is recommended not to fully tighten the hardware until all fan blades and blade
retainers have been installed on the connecting arms.
5.2 Install all the 5 fan blades onto the connecting arms and fully tighten all
the pretensioned hardware.
6. Installing the Bottom Cover
6.1 Install the fan cover on the motor using the supplied M4 X 8mm screw.

Electrical Installation
IMPORTANT NOTES
Refer Safety Instruction on page 3 before proceeding.
Exercise caution and common sense when powering the fan.
Do not connect the fan to a damaged or hazardous power source.
Do not attempt to resolve electrical malfunctions or failures on your own.
Contact Jet Black Fan Systems if you have any questions regarding the electrical
installation of this fan and register your fan product with Jet Black Fan Systems.
Diameter
4.9m
5.5m
6.1m
7.3m
Weight
106KG
114KG
120KG
135KG
Input Voltage
240V / 1P
240V / 1P
240V / 1P
240V / 1P
KW input
1.8
1.8
1.8
1.8
Full Load Current
3.0A
3.6A
4.0A
5.0A
Noise Level
37.8dB
37.8dB
37.8dB
37.8dB
Max speed
75RPM
70RPM
62RPM
57RPM
Air displacement
(m3/hour)
759,000
801,000
825,000
888,000
Mounting the Fan controller
Mount the wall controller through the mounting holes and the hardware set
included in the Fan Controller Hardware set.
Fan Controller Schematic
Perform electrical connections as shown on the inside of control box.

Sequence of Operation(s)
Start-up:
1. Ensure there is no obstruction and potential interference with any object in
the fan operation space.
2. Confirm the input power supply is correct and meets the product’s
requirement.
3. Turn the speed knob to the minimum position
4. Turn on the fan, turn the control switch from STOP position to RUN
position
5. After the fan starts, adjust speed knob to get the appropriate speed and
best effect
Shut-down:
1. Stop device by turning the power switch from RUN to position STOP.
2. Gradually increase or decrease the speed of the fan using the speed
control knob.
IMPORTANT NOTE:
Power outage is prohibited during the fan normal operation.
In case of a power failure and reversion, the Engine or Eurus HVLS ceiling fan
system starts automatically as the power knob is still at RUN position. To prevent
motor damage, ensure that the power switch is turned to STOP position in the
event of a power failure.
Maintenance
NOTE
Risk of fire, electric shock, or injury to persons during cleaning, servicing and user
maintenance. Disconnect the fan system from the power supply before servicing.
Preventive Maintenance
Our product design is maintenance-free, but in order to ensure the long life of the
normal operation, the fan should also be maintained regularly, especially when
applied in harsh environments.
➢All fan hardware should be periodically checked and tightened with the
appropriate torque values.
➢Check safety cable and guy cables for fraying or damage.
➢Remove dust from fan blades and motor every six months.
➢Ensure the fan is not exposed to direct contact with water.

Interval The maintenance content
Test run Check the operation of the fan, any abnormal sound or vibration
2500h Clean the dust on the inverter
Clean the dust on the blades
5000h Check the mechanical fasteners to ensure that there's no looseness
Check wire cable to ensure that there's no damage
NOTES
If the fan is running with a serious abnormal noise or vibration, it indicates that
some damages to the mechanical parts exist somewhere, you should
immediately shut down the fan and do a comprehensive inspection.
For any fan or inverter controller maintenance, please be sure that the fan stops
running and cut off the controller power to protect the safety of personnel.
Maintenance Record
Date
Check complete by
(name / company)
Notes
Limited Warranty
For Jet Black Fan Systems Industrial Engine and EurusIII Series HVLS Ceiling Fans
Coverage
The Limited Warranty covers the Engine and EurusIII Series brand of HVLS ceiling
fans supplied by Jet Black Fan Systems. The warranty covers all standard fan
parts and fan accessories found to have a manufacturing or workmanship defect.
Warranty Period.
The Limited Warranty period commences from the ship date. Ship date is
defined as the date which Jet Black Fan Systems ships the fan components /
accessories from its distribution warehouse. The warranty remains active only
through the first installation; if the fan is re-mounted in any way, the warranty is
void.
- Standard Fan Assemblies have a 2 year warranty, limited to the following major
components: Motor, Fan Blades and Controller.

- Spare and replacement parts purchased by the Customer are not covered under
this Limited Warranty.
The Limited Warranty is transferrable to a new owner for the remaining period of
the warranty. The warranty is transferrable to an end-user when the fan is
purchased through a Jet Black Fan Systems authorized reseller, distributor or
directly from Jet Black Fan Systems. It is the responsibility of the reseller to
communicate the Limited Warranty terms and conditions to the end-user.
Alternatively, reseller may provide Jet Black Fan Systems the end-user’s contact
information, so that we may register the user and product purchased.
Conditions.
The fan must be installed by either an NZ qualified electrician or an HVAC install
team approved by Jet Black Fan Systems
The fan must be installed in a non-residential facility.
The fan cannot be relocated from its original installed location.
The fan must be installed, operated and maintained as per the User Manual.
The fan cannot be modified in any way.
The fan must be paid for in full as per the terms of sale.
If any of the above conditions are not met, then the Warranty is void.
Exclusions.
- The warranty is void if the fan is exported outside of the country to which the
original sale was made, unless authorized by Jet Black Fan Systems. Customers
outside NZ and Australia must purchase the fan directly from Jet Black Fan
Systems for the warranty to be active.
- Fan noise is not covered under the Limited Warranty. Fan noise ratings stated
on Jet Black Fan Systems product data sheets, quotations or other
communications are based on controlled test conditions and are therefore
approximations and for general reference only. Actual fan noise may vary
depending on installation site, fan configuration, environment and duration of
use. Fan noise is normal and is to be expected given the use of various electrical
and mechanical sub-components.
The Limited Warranty will be void in its entirety if there is damage caused by:
a) improper operation, use, handling, transportation, installation or maintenance,
b) an unstable electrical power supply
c) physical collision of an external object with fan and,
d) adverse site conditions, including, but not limited to, excessive heat, humidity,
dust, corrosive or erosive environments, etc.
e) natural disaster or fire
The Limited Warranty does not cover normal wear and tear, or minor cosmetic
defects.
Return Policy.
All sales are final. Jet Black Fan Systems does not accept returns without prior
return authorization.

Claim Process.
If you experience any problem with the fan, immediately shut down fan operation
and contact us so that we may help troubleshoot. In the event that the problem
is not resolved over the phone, customer must
a) file a claim,
b) obtain an RMA #,
c) package claimed part(s) appropriately to prevent any damage during handling
and shipping,
d) ship the claimed part(s) to Jet Black Fan Systems, with prepaid shipping and
insurance. Customer is responsible for any costs incurred to uninstall defective or
re-install replacement fan parts. Upon receipt and review of the parts being
claimed against the warranty, Jet Black Fan Systems will advise disposition for
the claim. If it is determined that the claimed part has a manufacturing or
workmanship defect, then Jet Black Fan Systems will, at its option, either repair or
replace the defective component and ship it back to the customer. If it is
determined that the source of component failure is outside of the scope of this
warranty, then the Customer will be given the option to purchase a replacement
part. Jet Black Fan Systems reserves the right to make the final determination as
to whether the component is covered under this Limited Warranty.
You can contact us via phone or email to initiate the claim process. Customer
must provide the serial number of the fan, which is located on the fan motor. If
this is not accessible then purchase date, customer address should be adequate.
This document is a statement of product warranty and is not an insurance
certificate.
Contact Information
Distributed in NZ by
Punchbowl Packaging Ltd
T/A
Jet Black Fan Systems
646 Glenbrook Road
RD4 Pukekohe
Auckland
New Zealand
www.jetblackfans.co.nz
[e-mail]
Manufactured by
KaLe Environmental Technology(Shanghai)Corp
开勒环境科技(上海)股份有限公司
Web: www.kalefans.com
Email: [e-mail]