JG 654W Madrid User manual

TOOLS REQUIRED: Phillips Screwdriver, Wood Glue, Mallet or Padded Hammer
For information or replacement parts, please contact
Whittier Wood Products customer service directly by calling
toll free at 800-653-3336
or writing to P.O. Box 2827 • Eugene, Oregon - USA 97402
We will replace any parts which are defective, missing, or damaged
during assembly. Business hours: Mon.-Fri. 7:00 to 5:00 Pacific time.
A message can be left 24 hours, 7 days a week.
Thank you for purchasing this quality product.
Be sure to check all packing material carefully for
small parts which may have come loose inside
the carton during shipment.
Count all parts and hardware, compare with the parts
list below to be sure all parts are present.
STEP 1
ASSEMBLY INSTRUCTIONS
654W Madrid Chair (2 pack)
STEP 2 STEP 3
3/05
HARDWARE
ITEM DESCRIPTION QTY
AHex Screw 2 BHex Screw 2 CHex Screw 2 D
Spring Washer 1/4"
6
EFlat Washer 1/4" 6
F32mm Screw 7
GAllen Key 1
6x40mm
6x60mm
Ball Shape
COMPLETED
CHAIR
6x90mm
Note: Quantities
shown below are for each chair.
PARTS
ITEM DESCRIPTION QTY
1Chair Back 1 2Left Front Leg 1 3Right Front Leg 1 4Seat Frame 1 5Chair Seat 1
6Side Stretcher 2

1. Choose a finish that will meet your expectations for the product
you are finishing. Are you matching existing furniture or do you
want a “natural” finish? Is the piece to be functional, decorative
or both? The answers to these questions may affect the type of
finish you choose.
2. Use products of the same brand to ensure compatibility of prod-
ucts.
3. ALWAYS follow the stain manufacturer’s instructions. Parawood
is a porous hardwood and often looks best when following the
finishing directions for softwoods.
4. We recommend using a wood conditioner under oil base
stains.
5. Work in a well ventilated and well lit area.
1. Assembly Instructions may contain special finishing infor-
mation for that item. Read both the Assembly Instructions and
these Finishing Hints completely before beginning.
2. Sand the entire piece, using #220 grit sandpaper. Sand with the
grain of the wood on flat surfaces and opposite the grain on turn-
ings. Some parts are plywood. Be careful not to sand through
the veneer. End grain (table top ends, seat edges, grooves on
turnings, etc.) accepts more stain. Extra sanding in these areas
with a #320 grit sandpaper will reduce stain absorption, creating
a more evenly stained piece.
3. When sanding is completed, wipe the surface of your furniture with a
cloth or tack rag. Make sure the item is free of dust before proceeding.
4. For most products, we recommend preparing and staining the
wood prior to assembly. Due to the assembly procedures for
chairs, rockers and stools, we recommend assembling these
items prior to finishing.
5. If you do choose to finish chairs, rockers or stools prior to as-
sembly, it is imperative that you protect the ends of dowels and
spindles, and the mortise holes where the wood is joined, from
finishing products. Use masking tape around the ends, being
careful to cover only the section that will be inserted (remove
the tape after the finish has dried and before the furniture is
assembled). Wood glue will not bond if finishing products are
present. If you do get finishing product in these areas, it must be
removed to ensure proper bonding.
6. If glue is used in assembly of your furniture, remove any excess
glue spots or drips before finishing. Wood surfaces with glue
WILL NOT accept stains, and will leave a light spot. To remove
glue, wipe off as much as possible while wet, then lightly sand
the surface until the remaining glue is removed.
These are general hints. Refer to the instruction sheet for de-
tailed information on gluing your specific product. Your unit
may not need glue.
1. We strongly recommend that you first lay out all the parts and
familiarize yourself with how they fit together before assembling
with glue. Glue will set up quickly and can cause damage to the
parts if you try to reposition any that have been assembled incor-
rectly.
2. Glue usually takes several hours to cure (or harden) but it will
sometimes set up, or grab, in several seconds. Therefore, once
you begin final assembly, be sure to proceed quickly and dili-
gently.
3. We recommend that you use a good wood glue, such as Elmer’s
Wood Glue or White Glue, Titebond Wood Glue or the equiva-
lent; unless the instructions call for a special type such as a slow
drying epoxy glue. Carefully read the glue manufacturer’s label
and follow all instructions.
4. Be sure the holes are clear of any dust so the glue will have a
clean surface to adhere to. Blowing in the holes before gluing is
recommended, but be sure to protect your eyes.
Rubber
gloves
Rags
Paper towels
Q-tips
Tack cloth
Drop cloth
Paint brushes
(bristle and
foam)
#220 & #320
sandpaper
Mineral spirits
Masking Tape
Rev. 3/05
(Gluing Hints - cont.)
5. Avoid getting glue on surfaces to be finished! Most stains or
finishes will not penetrate where glue has been spilled. Wet glue
can be wiped off with a damp cloth. Follow with a light sanding
of the area to ensure a proper finish.
6. Do not over glue! It is important to apply an even coat inside
all holes and slots. Use a small dowel or pencil to spread glue
evenly around the inside of the holes. Because of the fit of the
spindles or dowels in the holes, the spindle or dowel pushes glue
to the bottom of the hole. If too much glue is used, it will fill the
hole and not allow the spindle or dowel to go all the way in.
1. Read and follow label directions. Stir stain well before starting.
2. Test stain on an inconspicuous spot on your project, or use the
sample chip if one is provided. The sample chip must be sanded
in the same way as your furniture kit to ensure the piece will
accept the stain similarly. Put at least one coat of your top coat
over the stain sample, as it also affects the look of the stain. Test
every type of wood that is in your kit. Some of our products
include more than one type of wood, which may react differently
to the stain color. Sample chips for the different woods may be
included. It may be necessary to add a second coat of stain to
lighter woods to match the darker woods in your kit.
3. Apply stain with a poly brush or lint-free cloth. Apply stain over a
small area and wipe off excess. Working in small areas will make
the color easier to control.
4. Q-tips are ideal for hard to reach areas.
5. Allow to dry thoroughly before proceeding.
No top coat is required if using paint.
1. Always read and follow all label directions. Stir your finish
coat gently, do not shake. It will create bubbles that are hard to
remove.
2. All surfaces (including the underside of table tops and inside
drawers) must be sealed with at least one layer of a top coat.
This will help minimize wood swelling, shrinkage, warping and
cupping due to changes in moisture content or temperature.
3. We recommend that you apply a minimum of two coats when
using polyurethane or varnish (especially on all table top and
work surfaces). Sand lightly between coats using a #320 grit
sandpaper or 00 steel wool for the smoothest possible finish.
4. Some water-based finishes tend to raise the grain slightly. This
can be easily controlled with this sanding step. However, do not
use steel wool when using water-based finishes. Strands of steel
fiber caught in the wood can cause rust spots when coated with
any water-based product.
1. For best results when painting, first coat the wood with a primer.
An oil based primer would be best for a smooth finish. If you do
not wish to use a solvent based primer, a water based primer
would work almost as well.
2. Buy a quality brand paint. You may use a satin, semi-gloss, or
gloss sheen. Apply a second coat for a smooth finish. Lightly sand
between coats using a #320 grit sandpaper, so that the second
coat will bond well. Repeat as desired.
3. Since there is such a variation between paint manufacturers,
refer to your paint supplier for specific advice on using the paint
that you purchase.