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Johnson & Starley RenoXtra 30C User manual

DRAFT COPY ONLY
Johnson & Starley
RELIABILITY YOU CAN TRUST
BS EN ISO 9001 : 2000
www.ener gysavingtrust.org.uk
The Johnson & Starley Reno range has an
energy rating A on a scale of A to G.
For more information see
www.boilers.org.uk
This is a certification mark.
Publication No. ZZ 1312 May 2008
Product Identification No: 87B 074
COMBI
SERIES
Xtra High Efficiency
Combination
Boilers
www.johnsonandstarley.co.uk
USERS INSTRUCTIONS
Natural Gas G20:
RenoXtra 30C - GC No: 47-416-05
RenoXtra 37C - GC No: 47-416-06
Propane G31 Variant Gas G20:
RenoXtra 30CP - GC No: 47-416-07
RenoXtra 37CP - GC No: 47-416-08
www.johnsonandstarley.co.uk
2
Temperature of central heating flow.
Pre-Heat selected.
Pump is running.
Fan is running.
Anti-Cycle feature is in operation.
Outside temperature, when an OTC
sensor is connected.
Pressure in heating system
82
˚
C
1.0
bar
65
˚
C
Domestic hot water pressure.
Summer mode
Ignitor is sparking
Flame modulation.
Opentherm boiler management
system is connected.
Error code.
FIGURE 1
USER CONTROL PANEL
Central Heating Water
Temperature Control (P1)
Domestic Hot Water
Temperature Control (P2)
Power ON/OFF Switch
Space for optional programmer
Reset Button
Pre-Heat Button
2. CONTROL PANEL
The flip door at the bottom of the boiler is held in the closed position
by a concealed latch that has a push and release mechanism and is
located on the upper edge of the door in the centre. To gain access
to the control panel, take hold of the side of the panel at the corners
and pull panel towards you, allowing the door to drop into the open
position.
To close the flip door, lift up the panel and and push shut until it
clicks into place.
1. SYMBOLS ON THE USER PANEL
3
Telephone: 01604 762881
3. INITIAL LIGHTING
If turning on the boiler for the first time carry out the following steps:
  Check that the electrical supply to the boiler is ON at the
external isolator.
  Ensure all hot taps are closed.
  Set any remote controls as required.
  Turn the CH and DHW controls to the minimum setting. Switch on
the appliance at the on/off switch on the control panel. The boiler
will then be in the STANDBY mode.
 
Check the heating system pressure displayed in the RH lower
corner of the display. This should read at least 1.0 bar. A sealed
pressurised system must be filled by a competent person.
Only operate the boiler when you are sure that the system has been filled
and pressurised. If you are in any doubt about the boiler being filled with
water contact your installer.
4. OPERATION OF CENTRAL HEATING
In order to turn on the central heating and adjust the temperature, turn the
control knob P1 to the desired setting between off and max 82°C.
When the control knob is turned the central heating water temperature will
flash and indicate the new temperature setting.
After a delay of 5 seconds the display will revert to a steady display of actual
central heating water temperature. This will disappear if there is no central
heating demand.
During a central heating demand the radiator symbol and the central heating
water temperature will be illuminated on the display.
If central heating is not required for any extended period turn the control
knob P1 fully anti-clockwise to the off position. In this position the “heating
off “ symbol will be displayed, the domestic hot water and frost protection
will still be active. This is also the “summer mode”.
5. OPERATION OF DOMESTIC HOT WATER
The domestic hot water temperature is adjustable between 30°C and 65°C
by the control knob P2.
When the control knob is turned the DHW water temperature will flash and
indicate the new temperature setting.
After a delay of 5 seconds the display will revert to a steady display of actual
DHW temperature. This will disappear if there is no DHW demand.
During a DHW demand, the tap symbol and the DHW temperature will be
illuminated on the display.
6. PRE-HEAT BUTTON
With the pre-heat button selected the boiler is maintained in a hot condition
to enable a fast response to any DHW demand. When selected, PRE-HEAT
will be illuminated on the display.
If required this can be selected for all year round use, but will be of
maximum benefit in the summer months, or when there is little or no
demand for central heating, in which case the boiler would become cold
without the pre-heat button selected.
The pre-heat function has a built-in intelligent function that will turn itself off
if there is no DHW demand for a 24 hour period. If previously selected, once
DHW water has been drawn off, the function will automatically re-enable.
7. RESET BUTTON
Should a fault occur this button can be pressed to reset the controls and
initiate a new start up sequence.
1.0
bar
82
˚
C
82
˚
C
65
˚
C
65
˚
C
www.johnsonandstarley.co.uk
4
8. FLAME LOSS
Should the flame signal be lost 5 times in any 4 minute period then the
boiler will lockout and an error code will be displayed in the centre of the
display. Pressing the reset will enable the boiler to relight.
If the fault recurs, turn off the boiler and consult a CORGI registered
installer.
9. BOILER OVERHEATING
In the event of the boiler overheating the boiler will lockout and an error
code will be displayed in the centre of the display. Pressing the reset will
enable the boiler to relight.
If the fault recurs, turn off the boiler and consult a CORGI registered
installer.
10. WATER SYSTEM PRESSURE
The water system pressure is shown in the bottom right hand of the
display.
If the pressure drops below 1.0 bar it will begin to flash indicating the
system needs to be topped up by a competent person.
If the pressure continues to drop and reaches 0.6 bar, an error code
will appear in the centre of the display and all heat demands will be
blocked. This may indicate a leak and the system should be checked
before being re-pressurised.
11. CONDENSATE DRAIN
The condensate drain must not be modified or blocked.
Blockage of the condensate drain caused by debris or freezing, can
cause the boiler to lockout.
If freezing is suspected and the pipe run is accessible, then an attempt
to free the obstruction by pouring hot water on to the pipe may be
made. If this fails to remedy the problem, the assistance of a CORGI
registered installer should be sought.
12. SERVICE & MAINTENANCE
It is recommended that a full maintenance check be carried out
annually on the appliance. It is also recommended to take out a further
service agreement on the expiry of the guarantee period.
You can obtain further information on this from your gas supplier.
The appliance should be checked /serviced by a CORGI registered
installer.
If you require service on your appliance please contact your local
installer or gas supplier.
On completion of the service the installer should fill in the service
section at the rear of the BENCHMARK log book. All installers
registered with CORGI carry an identification card. This card will have
an ID number which should be recorded in your logbook.
If you have any queries regarding your installer you can contact CORGI
by telephone on 01256 372400.
13. ESCAPE OF GAS
Should a gas leak be suspected contact your gas supplier with out
delay.
Do not search for leak with a naked flame.
14. CLEANING THE APPLIANCE
The appliance casing should only be cleaned with a damp cloth then
dried.
Do not use abrasive or solvent cleaners.
ER:26
ER:03
1.0
bar
0.9
bar
ER:37
5
Telephone: 01604 762881
15. ERROR CODES
For any other error codes that you may encounter on your boiler, please
refer to your Installation & Maintenance Instructions or contact your
local CORGI registered installer.
16. ANALOGUE TIME CONTROL
(if fitted)
SETTING THE TIME
Rotate the dial clockwise, by hand, until the indicator arrow is pointing to the
current time.
Note: The time is set in 24 hour format.
SETTING THE CENTRAL HEATING ON AND OFF
TIMES
Select the on times by pushing the black tappets to the outside.
Select the off times by pushing the black tappets to the inside
OVERRIDING THE CLOCK
The clock has a manual on off switch which operates as follows
IHeating on continuously
Heating on timed
0Heating off
17. DIGITAL PROGRAMMER
(if fitted)
BUTTON DESCRIPTION
Time/Automatic Run mode selection
Prog Programme selection
Res Reset clears all settings
ON/OFF selection in Programme mode
Manual override selector in run mode
+/-1h Summer/Winter time settings
hSet the hour
mSet the minute
Day Set the days
18. LCD DISPLAY
The LCD display incorporates a number of different elements to display
various data and information
Run Mode:
Off Continuous Off
On Continuous On
19. PROGRAMMES
The Digital Programmer will accept up to 20 events. Each event consists
of:
An ON or OFF command
Time of day (hour and minutes)
Single day or multiple days
An event is required for each ON and OFF.
NOTE: MULTIPLE ON OR OFF EVENTS MAY BE PROGRAMMED, SEE EXAMPLE.
BEFORE PROCEEDING WITH SETTING THE TIME AND PROGRAMMING THE
UNIT, PRESS THE RESET KEY TO CLEAR ALL DATA FROM THE MEMORY.
ER:??
Indicator Arrow
Black Tappets
Days of the week
1234567
+1h
AM 88
8
8:
Time of day
Manual Override On
I
20. SELECTING AM - PM OR 24 HOUR CLOCK
After pressing reset the display may show AM, numbered days will be
flashing on and off.
If the display does not show AM. It is in 24 hour mode, press and hold the
h key and press the +/-1h key once. AM will appear in the display
If display is in AM/PM mode and 24 hour time mode is desired, press and
hold the h key, press the +/- key once
21. SETTING THE TIME
If the h and m keys are held down longer than 2 seconds, the numbers will
advance rapidly.
Press and hold the key during the following:
(If British summer time is in effect, press +/- 1h first)
Press h to advance the current hour (While holding down the key)
Press m to advance to the current minute (While holding down the key)
Press DAY repeatedly to advance to current day (While holding down the
key)
22. DAY KEY SELECTION
PRESS ANY KEY DISPLAY SHOWS DAYS
0 times 1 2 3 4 5 6 7 Every Day
1 times 1 2 3 4 5 6 Mon - Sat
2 times 1 2 3 4 5 Mon - Fri
3 times 6 7 Sat & Sun
4 times 1 Monday
5 times 2 Tuesday
6 times 3 Wednesday
7 times 4 Thursday
8 times 5 Friday
9 times 6 Saturday
10 times 7 Sunday
NOTE: If the days are flashing, it indicates the day of the week was not set
when setting the time. The timer cannot be programm
ed unless the
day of the week is entered.
23. MANUAL GMT/BST TIME CHANGE OVER
Each year, in the sprint press +/- 1 hour to advance the time an hour. In
the Autumn press +/- 1 hour to set back an hour
24. PROGRAMMING 24 HOUR OR 7 DAY SCHEDULE
It may be helpful to write out the programme schedules before beginning.
EXAMPLE:-
Event 1: On at 7.00am Monday through to Saturday
Event 2: Off at 5.00pm Monday through to Friday
Event 1: Off at 7.00pm Saturday
Three events need to be entered
EVENT 1
(ON AT 7:00am MONDAY THROUGH SATURDAY)
Press key once. ON symbol appears
Press h key to 07am
Press m key once to 00
Press Day key once 123456 is displayed
Press Programme key to enter
1234567
AM --
-
-:
1234567
+1h
AM 88
8
8:
Time of day
7
Telephone: 01604 762881
EVENT 2
(OFF AT 5.00pm MONDAY THROUGH TO FRIDAY)
Press key twice. Off symbol appears
Press h key to 05pm
Press m key once to 00
Press Day key twice 12345 is displayed
Press Programme key to enter
EVENT 3
(OFF AT 7.00pm SATURDAY)
Press key twice. ON symbol appears
Press h key to 07pm
Press m key once to 00
Press Day key 9 times 6 is displayed
Press Programme key to enter
Press key to enter run mode
IF 24 HOUR TIME CONTROL (SAME SCHEDULE EVERY DAY OF THE
WEEK) IS DESIRED IGNORE Day KEY.
25. EVENT REVIEW
To review the programs at any time, press Programme key. Events
will appear in
the order they were entered with repeated presses of the
Programme key.
After all events have been reviewed the display will go blank
in order to allow you to enter another event. Another press of the Programme
key will display
the number of free events spaces.
26. MANUAL OVERRIDE
While in the run mode, pressing the key will reverse the current mode
i.e on to off or off to on.
27. CONTINUOUS OPERATION
While in the run mode, press the key twice to turn the output to
permanently on. The symbol appears in the display.
To revert back to timed operation press the until the symbol
appears in the display.
28. CHANGING AN EVENT
Select the event to be changed with the Programme key. A new set of days
may be selected with Day key just as in initial programming.
Hours and minutes can be changed with the h and m keys
Press the Programme key to store the new programme.
29. TROUBLESHOOTING
Problem: Days are flashing and pressing any key does nothing BUT
key turns output ON and OFF.
Solution: Time of Day and DAY of Week have not been set. This may
occur if the power has been off to boiler for longer than 3 days.
Problem: Time of day was set while holding the key down but the days
are still flashing.
Solution: Current day of the week has not been set.
Problem: It is 10am and an ON event for 8am was entered but the output
symbol is not ON. Display shows the and the symbols.
Solution: After programming the timer does not look back and will not take
place until the event recurs at 8am tomorrow. In order to turn the
boiler ON use the manual override.
DRAFT COPY ONLY
Johnson & Starley
RELIABILITY YOU CAN TRUST
www.johnsonandstarley.co.uk
RENO BOILER
RANGE
ECONOMAIRE WARM AIR HEATERS
HI-SPEC WARM AIR HEATERS
HEAT RECOVERY
HOME ‘N’ DRY
VENTILATION
DRYFLOW
RENOXTRA
CENTRAL EXTRACT
VENTILATION SYSTEM
DRAVO
Johnson & Starley are the leading UK &
European manufacturers of a complete range
of Domestic Warm Air Heaters.
All the heaters suit both Replacement and
Upgrade needs and are compliant with the
new (2006) amendments
to Part L of the
Building Regulations.
HOME COMFORT SOLUTIONS
Company Details
Website Address www.johnsonandstarley.co.uk
Email sales@johnsonandstarley.co.uk
marketing@johnsonandstarley.co.uk
Telephone Number 01604 762881 (Main switchboard)
Fax Number 01604 767408
Spares
Telephone 01604 707012
Fax 01604 762884
Sales
Telephone 01604 707012
Fax 01604 764879
Service
Telephone 01604 707011
Fax 01604 707017
Warm Air Upgrade Enquiry Service
Telephone 01604 707026
Fax 01604 707017
COMMERCIAL & INDUSTRIAL
H&V SOLUTIONS
Company Details
Johnson & Starley Dravo Division Industrial H&V
Website Address www.dravo.co.uk
Email dravo@johnsonandstarley.co.uk
Telephone Number 01604 707022
Fax Number 01604 706467

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