Johnson Controls Unitary Products PHG4 Guide

Johnson Controls Unitary Products 5132211-UUM-A-0815
USER’S INFORMATION
MANUAL
SINGLE PACKAGE
HEAT PUMP/GAS HEAT
MODELS: PHG4
®®
TABLE OF CONTENTS
CONTACT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
THERMOSTATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SPARK IGNITION DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
HEATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CIRCULATING FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FOR YOUR SAFETY, READ BEFORE OPERATING . . . . . . . . . . . .3
WHAT TO DO IF YOU SMELL GAS . . . . . . . . . . . . . . . . . . . . . . . . . .3
START-UP INSTRUCTIONS - HEATING SYSTEM . . . . . . . . . . . . . . 3
SHUT-DOWN INSTRUCTION - TO TURN
OFF GAS TO APPLIANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
NORMAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
GENERAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
FILTER CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
OUTDOOR COIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
BURNERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
TO CLEAN BURNERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
FLUE DISCHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
CLEANING FLUE PASSAGES AND HEATING ELEMENTS . . . . .4
REGISTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
BEFORE CALLING A SERVICE PERSON: . . . . . . . . . . . . . . . . . .4
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SOME EFFICIENCY DO'S AND DON'TS . . . . . . . . . . . . . . . . . . . .4
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
CONTACT INFORMATION
• Go to website at www.york.com, then click on “Contact Us” and
follow the instructions.
• Contact us by mail:
Johnson Controls Unitary Products
Consumer Relations
5005 York Drive
Norman, OK 73069
We recommend that the user read all sections of this
manual and keep the manual for future reference.
SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
1. Make sure that the furnace area is clear and free of combustible
materials, gasoline and other flammable vapors and liquids.
2. For proper operation of this furnace, air for combustion and ventila-
tion is required. Make sure that these openings are not obstructed.
3. For lighting or shutting down this furnace, refer to the lighting
instructions provided adjacent to the burners and also located in
this manual.
4. A roll-out switch is provided in the burner compartment. This switch
is a manual reset. If the furnace fails to operate, contact a qualified
service agency.
5. Should the gas supply fail to shut off or if overheating occurs, shut
off the gas valve to the furnace before shutting off the electrical sup-
ply. Then call a qualified service technician.
6. Do not use this furnace if any part has been under water. A flood-
damaged furnace is extremely dangerous. Attempts to use the fur-
nace can result in fire or explosion. A qualified service agency
should be contacted to inspect the furnace and to replace all gas
controls, control system parts, electrical parts that have been wet or
the furnace if deemed necessary.
7. Prior to each heating season inspect the flue gas vent and the
return and supply air duct and ensure that the equipment is well
supported and there are no signs of deterioration. The manufac-
turer recommends that main burner, ignition device and controls are
inspected by a qualified furnace technician before each heating
season.
This heating/cooling unit is designed for outdoor use and can be
installed anywhere from grade level to the roof. Electric air conditioning
in the summer electric heat pump heating, and gas heating in the winter
- all from a single unit.
8. Do not allow snow to accumulate near the furnace where it could
block the flue gas vent or the combustion air intake.
WARNING
FIRE OR EXPLOSION HAZARD - Failure to follow safety warnings
exactly could result in serious injury, death, or property damage.
— Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone (includ-
ing cell phone) in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Fol-
low the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
—Installation and service must be performed by a qualified installer,
service agency or the gas supplier.
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5132211-UUM-A-0815
2Johnson Controls Unitary Products
HOW YOUR SYSTEM WORKS
COOLING CYCLE
If your hand is wet and you blow on it, it feels cool because some of the
moisture is evaporating and becoming a vapor. This process requires
heat. The heat is being taken from your hand, so your hand feels cool.
That’s what happens with an air conditioner. During the cooling cycle,
your system will remove heat and humidity from your home and will
transfer this heat to the outdoor air.
HEATING CYCLE (HEAT PUMP)
During the heating cycle, your system will remove heat and humidity
from the outdoor air and will transfer this heat to your home. This is pos-
sible because even 0°F outdoor air contains a great deal of heat.
Remember that your heat pump doesn’t generate much heat, it merely
transfers it from one place to another.
HEATING CYCLE (GAS HEAT)
Your unit is equipped with a gas heating system. This heating system
will provide additional heat to your home during times when the outside
temperature is very low and there is not enough heat in the outside air
to allow the heat pump to keep your home at the desired temperature.
SETTING THE THERMOSTAT
Set your thermostat for either heating or cooling then set it for the
desired temperature. DO NOT MOVE THE THERMOSTAT RAPIDLY
ON AND OFF, OR BACK AND FORTH FROM HEAT TO COOL. THIS
COULD DAMAGE YOUR EQUIPMENT.
Always allow at least 5 minutes between changes. Find the temperature
that is most comfortable to you, and then LEAVE YOUR THERMOSTAT
ALONE. (Exception is for night or vacation set back to conserve
energy).
Manually moving the thermostat up or down will not speed up tempera-
ture changes in your rooms. This only causes the thermostat switch to
function at your command rather than responding to room temperature.
Heat generated by devices other than the furnace may interfere with
thermostat performance. Therefore, lamps, radios, television sets, etc.
should not be placed near the thermostat.
SPARK IGNITION DEVICE
This unit is equipped with a spark ignition device. The control is
designed to automatically light the burner each time the thermostat calls
for heat.
SYSTEM OPERATION
HEAT PUMP HEATING
When the thermostat calls for heat, the thermostat signals the compres-
sor and the outdoor fan to run. The indoor blower will immediately start
to run and will start circulating warm air in the house. When the thermo-
stat is satisfied, the compressor and outdoor fan will shut off and then
the indoor blower will shut off. When the outdoor temperature is below
about 30 degrees, frost may start to form on the outdoor coil. The unit
may then operate for a period of time in a defrost cycle to melt the frost,
during which time cooler air will blow from your air registers. Do not
adjust your thermostat during these periods. The frost will melt quickly
and your unit will return to normal heat pump heating operation. During
particularly cold times or when the thermostat is set to the “Emergency
Heat” position, the heating needs of the home will be supplied by the
gas heating system in your unit.
GAS HEATING
When gas heat is needed, the thermostat terminal “W” is energized, the
control board checks for a open pressure switch and closed limit
switches, then energizes the combustion air blower.
After combustion airflow is established, the air proving pressure switch
closes, the ignitor begins to spark, the main valve opens and the burn-
ers light.
The flame rod senses a flame and keeps the gas valve open.
30 seconds after the main burners light the circulating fan is energized
at the heating speed.
When the thermostat is satisfied, terminal W is de-energized, de-ener-
gizing the ignition system and closing the gas valve.
After a 15 second post purge timing period, the combustion air blower is
de-energized and the heat fan off timing begins.
When the field-selected heat fan off timing is completed the circulating
fan is de-energized.
If the limit switch or the rollout switch opens, the ignition system is de-
energized and the gas valve closes. The combustion blower and the cir-
culating fan are energized.
The combustion blower remains energized for the 15 second post
purge timing period if the limit switch or the rollout switch contacts reset
(the rollout switch must be manually reset). The circulating fan remains
energized for the selected heat delay off timing.
Normal operation of the system resumes.
CAUTION
Do not attempt to manually light the burners. Personal injury could
result.
WARNING
Should overheating occur, shut off the manual gas valve external to
the appliance before shutting off the electrical supply.
WARNING
Flue hood surface and immediate area is designed to operate at high
temperatures during the heating cycle. Special attention must be
given to keep all human contact and debris away from this area.
FIGURE 1: Exhaust and Air Intake Hoods
WARNING
Incorrect installation of the flue vent hood could cause personal injury
or property damage.
!
!
!
New Graphic to be added later
AIR INTAKE HOOD
AIR INTAKE SCREEN
EXHAUST HOOD
A0284-001
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5132211-UUM-A-0815
Johnson Controls Unitary Products 3
COOLING
When the thermostat calls for “COOL”, the thermostat signals the com-
pressor and outdoor fan to run.
The circulating fan is immediately energized at cooling speed.
When the thermostat is satisfied, the compressor and outdoor fan are
de-energized.
After a cool fan off delay timing of 30 seconds the circulating fan is de-
energized.
CIRCULATING FAN
When the thermostat calls for “FAN”, the thermostat terminal signals the
circulating fan to run at the selected fan speed.
If a call for “COOL” occurs, the circulating fan switches to the cool
speed.
If a call for “HEAT” occurs, the circulating fan switches to heat speed
after a 30 second delay.
When the thermostat ends the call for “FAN”, the circulating fan is de-
energized.
FOR YOUR SAFETY, READ BEFORE
OPERATING
BEFORE OPERATING, smell all around the appliance area for gas. Be
sure to smell around the base of the unit because some gas is heavier
than air and will settle in the area.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Fol-
low the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
9. Use only your hand to move the gas control switch. Never use
tools. If the switch will not move by hand, don't try to repair it, call a
qualified service technician. Force or attempted repair may result in
a fire or explosion.
10. Do not use this appliance if any part has been under water. Immedi-
ately call a qualified service technician to inspect the appliance and
to replace any part of the control system and any gas control which
has been under water.
START-UP INSTRUCTIONS
- HEATING SYSTEM
1. STOP! Read the safety information.
2. Set the thermostat to the lowest setting.
3. Make sure all electrical power to the furnace is “OFF”.
4. This appliance has a device which automatically lights the burners.
5. Remove burner access panel by removing screws and lifting panel
out.
6. Move the manual gas switch to the “OFF” position.
7. Wait five (5) minutes to clear out any gas. If you then smell gas,
STOP! Follow step A in the safety information. If you don't smell
gas, go to next step.
8. Move the manual gas switch to the ON position.
9. Replace the control access panel.
10. Turn on all electrical power to the appliance.
11. Set the thermostat to the desired setting.
12. If the appliance will not operate, follow the instruction “To Turn OFF
Gas To Appliance” and call your service technician or gas supplier.
SHUT-DOWN INSTRUCTION - TO TURN
OFF GAS TO APPLIANCE
1. Set the thermostat to the lowest setting.
2. Turn off all electrical power to the appliance if service is to be per-
formed.
3. Remove burner access panel by removing screws and lifting panel
out.
4. Move the manual gas switch to the “OFF” position.
5. Replace the control access panel.
MAINTENANCE
NORMAL MAINTENANCE
Periodic maintenance consists of changing or cleaning filters. Under
some conditions, the main burners should be cleaned.
LUBRICATION
The indoor blower motor, outdoor fan motor and venter motor are per-
manently lubricated and require no maintenance.
WARNING
If you do not follow these instructions exactly, a fire or explosion may
result, causing property damage, personal injury or loss of life.
NOTICE
See General instructions for Start-up and Shutdown of your gas heat-
ing system.
!
CAUTION
Should overheating occur, or the gas supply fail to shut off, shut off
the manual gas valve to the furnace before shutting off the electrical
supply.
FIGURE 2: Gas Valve
WARNING
ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD -
Failure to follow safety warnings exactly could result in dangerous
operation, serious injury, death or property damage.
Improper servicing could result in dangerous operation, serious
injury, death or property damage.
• Before servicing, disconnect all electrical power to furnace.
• When servicing controls, label all wires prior to disconnecting.
Reconnect wires correctly.
• Verify proper operation after servicing.
WARNING
Prior to any of the following maintenance procedures, shut off all
power to the unit, to avoid personal injury.
!
INLET
WRENCH
BOSS
INLET
PRESSURE
PORT
ON
OFF
ON/OFF SWITCH
(Shown in ON position)
MAIN REGULATOR
ADJUSTMENT
OUTLET
OUTLET
PRESSURE
PORT
VENT PORT
A0303-001
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4Johnson Controls Unitary Products
GENERAL MAINTENANCE
The manufacturer recommends that the furnace system be inspected
once a year by a licensed service person.
For proper and safe operation, the gas heating section needs air for
combustion and ventilation. Do not block or obstruct air openings on the
unit, nor the spacing around the unit. Keep the gas heating system area
clear and free of combustible materials, gasoline and other flammable
vapors and liquids.
Snow or debris should not be allowed to accumulate in or around the
unit. Do not permit overhanging structures or shrubs to obstruct con-
denser air discharge or vent outlet on your unit. These provide air for
combustion and ventilation.
FILTER CARE
Some units are shipped without a filter and it is the responsibility of the
installer to secure a filter in the return air ductwork or install a Filter/
Frame Kit.
Filters should be inspected and, if necessary, cleaned or replaced once
each month. If the location of the filter is not obvious, contact a qualified
service agency.
Filters must always be used and must be kept clean. When filters
become dirty, insufficient air will be delivered by the blower, decreasing
your units efficiency and increasing operating costs and wear-and-tear
on the unit and controls.
OUTDOOR COIL
Dirt should not be allowed to accumulate on the outdoor coil surface or
other parts in the air circuit. Cleaning should be done as often as neces-
sary to keep the coil clean. Use a brush, vacuum cleaner attachment, or
other suitable means. If water is used to clean the coil, be sure that the
power to the unit is shut off prior to cleaning. Do not use a high pressure
washer.
BURNERS
At the beginning of each heating season, make a visual check of the
main burner flame. The flame should be a light blue color. If yellow
flame is present, or if black soot can be seen, the burners may need to
be cleaned.
TO CLEAN BURNERS
Cleaning the burners should be performed only by a qualified service
agency.
FLUE DISCHARGE
Visually inspect discharge outlet periodically to insure soot and dirt
buildup is not excessive. If necessary, clean to maintain adequate com-
bustion air discharge.
The manufacturer recommends that the furnace system be inspected
once a year by a licensed service person.
CLEANING FLUE PASSAGES AND HEATING ELE-
MENTS
With proper combustion adjustment the heat exchanger of a gas fired
furnace will seldom need cleaning. If the heat exchanger should
become sooted, cleaning should be performed only by a qualified ser-
vice agency.
REGISTERS
Supply air and return air registers must be open when the unit is in
operation. Furniture must not block airflow in or out of the registers.
TROUBLESHOOTING
BEFORE CALLING A SERVICE PERSON:
1. Check thermostat setting and insure thermostat is calling for heat or
cooling.
2. Check thermostat for lint, dust, etc.
3. Check fuses or circuit breakers.
4. Check filters for excessive dust accumulation and/or restriction.
REPLACEMENT PARTS LIST
All components, assemblies, accessories, and replacement parts for
this furnace are available through qualified service agencies. It is not
recommended that the user purchase, install, or replace any compo-
nents of this furnace. Contact your local contractor, dealer, or service
provider for additional information.
WIRING DIAGRAM
The unit wiring diagram may be found on the inside of one of the access
panels on the furnace. It is intended for reference only. If service is
required, contact your local contractor, dealer, or service provider.
SOME EFFICIENCY DO'S AND DON'TS
DON'T heat or cool unused areas. Reduce supply and return air flow to
a minimum in areas which are not living spaces (storage rooms,
garages, basements, etc.).
DON'T be a “thermostat jiggler”. Moving your thermostat setting will not
make your system heat or cool any faster. Adjust your thermostat to a
comfortable setting and leave it there.
DON'T restrict air circulation. Placing furniture, rugs, etc. in such a way
that they interfere with air vents will make your system work harder to
achieve a comfortable temperature level. This requires more energy,
which means greater cost to you.
DON'T heat or cool when you are away. If you are going to be away for
a day or more, re-adjust your thermostat accordingly. Your furniture is
far less demanding than you are when it comes to comfort levels. How-
ever, don't expect the system to restore comfort conditions immediately
upon returning home. It will take a little time.
DON'T locate lamps or other heat producing appliances (radios, TV's,
heaters, etc.) near your thermostat. The heat from these items will give
your thermostat false information about the temperature in the room.
DO select a comfortable thermostat setting, but keep in mind that mod-
eration in temperature selection will save energy.
DO turn on your kitchen exhaust fan when cooking and your bathroom
exhaust fan when showering. Also, make sure your clothes dryer is
properly vented. If these items are neglected, an excess heat and
humidity condition may be created, causing your air conditioning sys-
tem to run longer.
DO set your thermostat a few degrees lower than normal several hours
before entertaining a large group of people in a relatively small area.
People give off a considerable amount of heat and moisture in a closed
area.
DO keep drapes and Venetian blinds closed when practical. These
items provide insulation against heat loss/gain.
DO contact a licensed service person to make repairs or adjustments to
your system. They have been trained to perform this service.
CAUTION
Exercise care when cleaning the coil so that the coil fins are not dam-
aged.
Do not permit the hot condenser air discharge to be obstructed by
overhanging structures or shrubs.
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5132211-UUM-A-0815
Johnson Controls Unitary Products 5
Limited Warranty
Residential Packaged Units
WARRANTY TERMS: Johnson Controls Unitary Products (“Company”) warrants this product to be free from defects in factory workmanship and
material under normal use and service and will at its option, repair or replace defective parts without charge, subject to the exclusions below and
according to the terms outlined in this warranty. Company reserves the right, at its sole discretion, to provide an equivalent complete replacement
unit in place of repair parts. Alternatively, Company may at its option, offer a replacement price allowance to be applied toward the purchase of a new
unit offered by Company. The exact allowance amount will be determined at the discretion of Company, based upon availability, age of existing
equipment and current market conditions, but excluding items as ductwork, wiring, piping, and installation costs. The warranty period for obtaining
repaired or replacement parts, or an allowance shall not extend beyond the original warranty period as stated below. In addition, if a replacement unit
is provided by Company, the warranty period for the complete replacement unit is limited to the remainder of the original warranty period.
This warranty covers only equipment described by the Product Model Number and Unit Serial Number on the equipment or listed on the Warranty
Registration Card, and applies only to products installed in the United States, Canada, or Puerto Rico. Company shall have no responsibility for
installation, service, shipping, handling or other costs or charges, except as otherwise provided in this warranty. Tampering, altering, defacing, or
removing the product serial number will serve to void this warranty. This warranty extends only to the original consumer purchaser and is nontrans-
ferable.
For this warranty to apply, the product must be installed according to Company recommendations and specifications, and in accordance with all
local, state, and national codes; and the product or residence must not be removed from its place of original installation. This warranty does not apply
to any unit sold over the Internet, by telephone or other electronic means unless the dealer that buys or sells a unit over the Internet, by telephone or
other electronic means also installs the unit. In the absence of a recorded Warranty Registration Card, the warranty period will begin upon product
shipment from Company. If you are unaware of the effective warranty date, contact Company at [phone] or www.upgproductregistra-
tion.com.
ADDITIONAL CONDITIONS FOR HEAT EXCHANGER WARRANTY: This warranty covers heat exchangers (primary and/or secondary), only if:
1. The product has not been operated with an input rate in excess of the rating plate attached to the product.
2. The product has not been allowed to operate without the use of the proper automatic limit control for maximum warm air temperature and/or with-
out adequate air circulation.
3. The product is installed so that combustion air is not contaminated by compounds of chlorine, fluorine, or other damaging chemical vapors.
4. The product is installed such that the heat exchangers are not exposed to return air temperatures below stated ratings.
CONDITIONAL UNIT REPLACEMENT WARRANTY: In addition to the Limited Parts Warranty, a Conditional Unit Replacement Option Warranty
applies for certain models as noted below. If the Heat Exchanger (HX) assembly (primary and/or secondary) fails due a covered defect during the
applicable Residential Unit Replacement Period shown below, the Company shall provide a replacement model, or if an exact replacement model is
not available, an equivalent unit will be provided (the “Unit Replacement Option”). This Unit Replacement Option is available to the original purchaser
in owner-occupied single family residential applications in the original location only, and is non-transferable. Registration is required as noted
below for this option. The warranty for any replacement unit will be for the remaining period of the original equipment warranty. Company reserves
the right to review and inspect any failed heat exchanger assemblies, and may required replaced parts to be returned for verification of claims.
WARRANTY PERIOD: The warranty period in years, depending on the part, is as shown in the chart below.
NOTE: ** All 3 Phase packaged units have 5 year compressor and 1 year parts warranty (Model numbers with 3/4 voltage codes).
MAINTENANCE: Company strongly recommends regular periodic preventive maintenance on this equipment. The person most familiar with the
equipment in your HVAC system is a Participating Dealer. The Participating Dealer can ensure that your maintenance program meets the “Company
Warranty” conditions, maximize the equipment efficiency, and service your unit within the mandated guidelines with regard to unlawful discharge of
refrigerants into the atmosphere.
FOR WARRANTY SERVICE OR REPAIR: Notify the Installing Dealer or a Participating Dealer, preferably in writing, as soon as possible after you
have discovered the problem. Be sure to include the Product Model Number, Unit Serial Number, Installation Date, and a description of the problem.
You may find the Installing Dealer's name on this page or on the equipment, and you can locate Participating Dealers online. If a Dealer response is
not received within a reasonable amount of time, notify Company at: Johnson Controls Unitary Products, Consumer Relations, 5005 York Drive, Nor-
man, OK 73069 or by telephone at [phone]. All warranty service or repair will be performed during regular business hours, Monday through
Friday 9:00 AM - 5:00 PM. Service requests sent to Company without prior Dealer contact will be referred back to a Participating Dealer. Because
this process takes time, it is in the best interest of the Consumer to contact a Participating Dealer directly.
Product
Tier Product Model Family
Heat Exchanger
Parts** Compressor ** Coil
Residential Unit
Replacement
Option
HX Replacement in
Residential
Applications
HX Replacement in
Non-Residential
Applications
Standard PCG4 NA 20 yrs or Lifetime* 20 years 5 or 10 years* 5 or 10 years* 5 or 10 years*
Standard PCE4 NA NA NA 5 or 10 years* 5 or 10 years* 5 or 10 years*
Standard PHG4 NA 20 yrs or Lifetime* 20 years 5 or 10 years* 5 or 10 years* 5 or 10 years*
Standard PHE4 NA NA NA 5 or 10 years* 5 or 10 years* 5 or 10 years*
NOTE: * To qualify for Extended 10-year parts warranty, the Lifetime heat exchanger warranty, and/or the Unit Replacement Option, the unit must
be registered online at www.upgproductregistration.com within 90 days of installation for replacement units or within 90 days of closing for new
home construction. Unit Replacement Option is only related to Heat Exchanger Failure during specified time frame in residential applications only.
Non-residential applications are not eligible for unit replacements. In some statesor provinces, registration is not required, but proof of installation is
required. If not registered, standard warranty terms (5 years for parts, 20 years for heat exchangers) apply.

Subject to change without notice. Published in U.S.A. 5132211-UUM-A-0815
Copyright © 2015 by Johnson Controls, Inc. All rights reserved. Supersedes: Nothing
York International Corp.
5005 York Drive
Norman, OK 73069
FOR PRODUCT REGISTRATION: For your benefit and protection, register your product with Company promptly after installation. This will initiate
the warranty period and allow us to contact you, should it become necessary. You can register your product by returning the Warranty Registration
Card on the back page of this Booklet or online at www.upgproductregistration.com.
MAINTENANCE: Company strongly recommends regular periodic preventive maintenance on this equipment. The person most familiar with the
equipment in your HVAC system is a Participating Dealer, who can ensure that your maintenance program meets the Company Warranty conditions,
maximize the equipment efficiency, and service your unit within the mandated guidelines. For additional buyer protection, Residential Home Comfort
Plans are available from a Participating Dealer. These plans provide you with additional years of warranty service protection including labor charges.
Home Comfort Plans must be purchased within one (1) year from the date the equipment was installed.
EXCLUSIONS: This warranty does not cover any of the following:
1. Shipping, labor, or material charges or damages resulting from transportation, installation, or servicing.
2. Damage or repairs required as a consequence of mishandling, faulty installation, misapplication, abuse, improper servicing, improper operation,
or unauthorized alteration.
3. Damages or failure to start resulting from improper voltage conditions, blown fuses, open circuit breakers, or other inadequacy or interruption of
electrical service or fuel supply.
4. Fuses, either internal or external to the product.
5. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing, or handling of defective/replacement parts.
6. Products removed from their original location for re-installation purposes.
7. Damages resulting from accident, abuse, fire, flood, alteration, or acts of God.
8. Damages resulting from use of the product in a corrosive atmosphere.
9. Normal maintenance costs are not covered.
10. Damages resulting from failure to perform normal maintenance as shown in installation and servicing instructions or owner's manual.
11. Cleaning or replacement of filters, nozzles, or orifices.
12. Damages resulting from operation with inadequate supply of air or from damages resulting from failure to properly and regularly clean air side of
condenser and evaporator.
13. Damages resulting from freezing of condensate water or improper drainage of condensate from the furnace.
14. Damages caused by improper parts, components or accessories not suitable for use in or with the unit. For a list of parts that are known to be
compatible, reference equipment repair parts list, contact a Participating Dealer for assistance, or call 1-877-874-7378.
15. Electricity or fuel costs or increases in fuel or electric costs, for any reason including additional or unusual use of supplemental heat.
This warranty is in lieu of all other express warranties. All implied warranties, including the implied warranty of merchantability and fitness for a partic-
ular purpose are limited in duration to the actual warranty period applicable to the part. Some states do not allow the disclaimer of implied warranties,
so the above disclaimer may not apply to you. In addition, some states do not allow limitations on how long an implied warranty lasts, so the above
limitation may not apply to you. In no event, whether as a result of breach of warranty or contract, tort (including negligence), strict liability, or other-
wise, shall Company be liable for special, incidental, or consequential damages or expenses, including but not limited to loss of use of the equipment
or associated equipment, lost revenues or profits, cost of substitute equipment, or cost of fuel or electricity.
The above limitations shall inure to the benefit of Company's suppliers and subcontractors. The above limitation on consequential damages shall not
apply to injuries to persons in the case of consumer goods. Company does not assume, or authorize any other person to assume for Company, any
other liability for the sale of this product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation may not apply to you. This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
Product Model Number: ___________________________________
Unit Serial Number: _______________________________________
Installation Date: _________________________________________
Installing Dealer: _________________________________________