Johnson Controls YORK YHUJYH024BARS-A-M User manual

Read this manual before installation and operation
Make sure that it is well kept for later reference
LAUNAMNOITALLATSNI
Outdoor Inverter R410a 50/60HZ
YHUJYH(024-060)BAR(S)-A-M

Contents
English
Safety Pre autions
Read Before Installation
Name of Parts
Installation Pro edure
Troubleshooting
3
7
10
11
18

3
Safety Pre autions
Be sure to onform with the following important Safety Pre autions.
Carefully read the following information in order to operate the air onditioner orre tly.
If any abnormal phenomena is found
(e. g.smell of firing), please ut off
the power supply immediately, and
onta t the dealer to find out the
handling method.
In su h ase, to ontinue using the onditioner will damage
the onditioner, and may ause ele tri al sho k or fire
hazard.
Don't dismantle the outlet of the
outdoor unit.
The exposure of fan is very dangerous
whi h may harm human beings.
Symbols used in the illustrations
:Indi ates an a tion that must be avoided.
:Indi ates that important instru tions must be followed.
:Indi ates a part whi h must be grounded.
:Beware of ele tri sho k (This symbol is displayed on the main unit label.)
After reading this handbook, hand it over to those who will be using the unit.
The user of the unit should keep this mamual at hand and make it available to those who will be performing repairs or
relo ating the unit. Also, make it available to the new user when the user hanges hands.
Below are listed three kinds of Safety Pre autions and Suggestions.
In orre t operations may result in severe onsequen es of death or serious injuries.
In orre t operations may result in injuries or ma hine damages; in some ases may
ause serious onsequen es.
INSTRUCTIONS: These information an ensure the orre t operation of the ma hine.
After a long time use of air- onditioner
the base should be he ked for any
damages.
If the damaged base is not repaired, the
unit may fall down and ause a idents.
When need maintenan e and repairment,
all dealer to handle it.
In orre t maintenan e and repairment
may ause water leak, ele tri al sho k
and fire hazard.
Air- onditioner an't be installed in the environment with
inflammable gases be ause the inflammable gases near
air- onditioner may ause fire hazard.
Please let the dealer be responsible for installing the
onditioner. In orre t installation may ause water leak,
ele tri al sho k and fire hazard.
Conne t earthing wire.
Earthing wire should not be onne ted to the gas
pipe, water pipe, lightning rod or phone line,
in orre t earthing may ause sho k.
Use dis harge pipe orre tly to ensure effi ient dis harge.
In orre t pipe use may ause water leaking.
Installed ele tri al-leaking ir uit breaker.
It easily ause ele tri al sho k without ir uit breaker.
Call the dealer to take measures to prevent the refrigerant
from leaking.
If onditioner is installed in a small room, be sure to take
every measure in order to prevent suffo ation a ident
even in ase of refrigerant leakage.
When onditioner is installed or reinstalled, the dealer should
be responsible for them.
In orre t installation may ause water leaking, ele tri al
sho k and fire hazard.
No goods or nobody is permitted to
pla ed on or stand on outdoor unit.The
falling of goods and people may ause
a idents.
Don't operate the air- onditioner with
damp hands.Otherwise it will be sho ked.
Only use orre tly-typed fuse.
May not use wire or any other materials
repla ing fuse, otherwise it may ause
faults or fire a idents.
Earthing
swit h off
!
WARNING
CAUTION
WARNING
WARNING

4
Safety Pre autions
Have the unit professionally installed.
Improper installation by an unqualified person may result
in water leak, ele tri sho k, or fire.
Be sure to arefully follow ea h step in this handbook when
installing the unit.
Improper installation may result in water leak, ele tri sho k,
smoke or fire.
Have all ele tri al work performed by a li ensed ele tri ian
a ording to the lo al regulations and the instru tions given
in this manual. Se ure a ir uit designated ex lusively to
the unit.
Improper installation or a la k of ir uit apa ity may ause
the unit to malfun tion or present a risk of ele tri sho k,
smoke,and fire.
Pla e the unit on a stable, level surfa e that withstands the
weight of the unit to prevent the unit from tipping over or
falling ausing injury as a result.
Only use spe ified ables for wiring. Se urely onne t ea h
able, and make sure that the ables are not straining the
terminals.
Cables not onne ted se urely and properly may generate
heat and ause fire.
Take ne essary safety measures against typhoons and
earthquakes to prevent the unit from falling over.
Do not make any hanges or modifi ations to the unit. In
ase of problems, onsult the dealer.
If repairs are not made properly, the unit may leak water
and present a risk of ele tri sho k, or it may produ e smoke
or ause fire.
Se urely atta h the terminal over(panel) on the unit.
If installed improperly, dust and/or water may enter the unit
and present a risk of ele tri sho k, smoke or fire.
Only use refrigerant R410A as indi ated on the unit when
installing or relo ating the unit.
The use of any other refrigerant or an introdu tion of air into
the unit ir uit may ause the unit to run an abnormal y le
and abnormal y le and ause the unit to burst.
In the event of a refrigerant gas leak, provide adequate
ventilation to the room.
If leaked refrigerant gas is exposed to a heat sour e, noxious
gases may form.
Do not tou h the fins on the heat ex hanger with bare hands,
for they are sharp and dangerous.
Do not try to defeat the safety features of the devi es, and
do not hange the settings.
Defeating the safety features on the unit su h as the pressure
swit h and temperature swit h or using parts other than the
dealer or spe ialist may result in fire or explosion.
When installing the unit in a small room, safeguard against
hypoxia that results from leaked refrigerant rea hing the
threshold level.
Consult the dealer for ne essary measures to take.
When relo ating the air onditioner, onsult the dealer or
a spe ialist.
Improper installation may result in water leak, ele tri sho k,
or fire.
After ompleting the servi e work, he k for a refrigerant
gas leak.
If leaked gas refrigerant is exposed to a heat sour e su h
as fan heater,stove,and ele tri grill, noxious gases may
form.
Only use spe ified parts.
Have the unit professionally installed. Improper installation
may ause water leak, ele tri sho k,smoke, or fire.
With All-Fresh type air onditioners, outdoor air may be
dire tly blown into the room upon thermo off. Take this into
onsideration when installing the unit.
Dire t exposure to outdoor air may present a health hazard,
and it may also ause food items to deteriorate.
Children should be supervised to ensure that they do not
play with the applian e.
WARNING
WARNING
This applian e is not intended for use by persons (in luding
hildren) with redu edphysi al, sensory or mental apabilities,
or la k of experien e and knowledge, unless they have been
given supervision or instru tion on erning use of the
applian e by a person responsible for their safety.

5
Safety Pre autions
Pre autions for Handling Units for Use with R410A
Do not use the existing refrigerant piping
The old refrigerant and refrigerator oil in the existing piping
ontain a large amount of hlorine, whi h will ause the
refrigerator oil in the new unit to deteriorate.
R410A is a high-pressure refrigerant, and the use of the
existing piping may result in bursting.
Keep the inner and outer surfa es of the pipes lean and
free of ontaminants su h as sulfur, oxides, dust/dirt shaving
parti les,oils,and moisture.
Contaminants inside the refrigerant piping will ause the
refrigerant oil to deteriorate.
Use a va uum pump with a reverse-flow he k valve.
If other types of valves are used, the va uum pump oil will
flow ba k into the refrigerant y le and ause the refrigerator
oil to deteriorate.
Do not use the following tools that have been used with the
onventional refrigerants. Prepare tools that are for ex lusive
use with R410A.
(Gauge manifold, harging hose, gas leak dete tor,
reverse-flow he k valve, refrigerant harge base,va uum
gauge, and refrigerant re overy equipment.)
If refrigerant and/or refrigerant oil left on these tools are
mixed in with R410, or if water is mixed with R410A, it will
ause the refrigerant to deteriorate.
Sin e R410A does not ontain hlorine, gas-leak dete tors
for onventional refrigerators will not work.
Store the piping to be used during installation indoors, and
keep both ends of the piping sealed until immediately before
brazing.(keep elbows and other joints wrapped in plasti .)
If dust, dirt, or water enters the refrigerant y le, it may
ause the oil in the unit to deteriorate or may ause the
ompressor to malfun tion.
A large amount of mineral oil will ause the refrigerating
ma hine oil to deteriorate.
Use a small amount of ester oil, ether oil, or alkylbenzene
to oat flares and flange onne tions.
Use liquid refrigerant to harge the system.
Charge the unit with gas refrigerant will ause the refrigerant
in the ylinder to hange its omposition and will lead to
a drop in performan e
Do not use a harging ylinder.
The use of harging ylinder will hange the omposition
of the refrigerant and lead to power loss.
Exer ise spe ial are when handling the tools.
An introdu tion of foreign obje ts su h as dust, dirt or
water into the refrigerant y le will ause the refrigerating
ma hine oil to deteriorate.
Only use R410A refrigerant.
The use of refrigerants ontaining hlorine(i.e. R22) will
ause the refrigerant to deteriorate.
Before Installing the Unit
Do not install the unit in a pla e where there is a possibility
of flammable gas leak.
Leaked gas a umulated around the unit may start a fire.
Do not use the unit to preserve food, animals, plants, artifa ts,
or for other spe ial purposes.
The unit is not designed to provide adepuate onditions
to preserve the quality of these items.
Do not use the unit in an unusual environment
The use of the unit in the presen e of a large amount of
oil, steam, a id, alkaline solvents or spe ial types of sprays
may lead to a remarkable drop in performan e and/or
malfun tion and presents a risk of ele tri sho k, smoke,
or fire.
The presen e of organi solvents, orroded gas (su h as
ammonia,sulfur ompounds,and a id may ause gas or
water leak.)
When installing the unit in a hospital, take ne essary measures
against noise.
High-frequen y medi al equipment may interfere with the
normal operation of the air onditioning unit or the air
onditioning unit may interfere with the normal operation
of the medi al equipment
When humidity level ex eeds 80% or when the drainage
system is logged, indoor units may drip water.
Installation of a entralized drainage system for the outdoor
unit may also need to be onsidered to prevent water drips
from the outdoor units.
Do not pla e the unit on or over things that may not get wet.
Caution
Caution
Caution

6
Safety Pre autions
Before Installing (Relo ating) the Unit or Performing Ele tri Work
Ground the unit.
Do not onne t the grounding on the unit to gas pipes,water
pipes, lightning rods, or the grounding terminals of
telephones. Improper grounding presents a risk of ele tri
sho k, smoke, fire, or the noise aused by improper
grounding may ause the unit to malfun tion.
Before the Test Run
Do not operate swit hes with wet hands to avoid ele tri .
Allow for at least five minutes before turning off the unit,
otherwise the unit may leak water or experien e other
problems.
Do not turn off the power immediately after stopping the unit.
If the wires are too taut, they may break or generate heat
and/or smoke and ause fire.
Make sure the wires are not subje t to tension.
Install a breaker for urrent leakage at the power sour e
to avoid the risk of ele tri sho k.
Without a breaker for urrent leakage, there is a risk of
ele tri sho k, smoke or fire.
Use breakers and fuses (ele tri al urrent breaker, remote
swit h<swit h+Type-B fuse>,molded ase ir uit breaker)
with a proper urrent apa ity.
The use of large- apa ity fuses, steel wire, or opper wire
may damage the unit or ause smoke or fire.
When installing draining pipes, follow the instru tions in the
manual, and make sure that they properly drain water so as
to avoid dew ondensation.
If not installed properly, they may ause water leaks and
damage the furnishings.
Do not spray water on the air onditioners or immerse the
air onditioners in water.
Water on the unit presents a risk of ele tri sho k.
Periodi ally he k the platform on whi h is pla ed for damage
to prevent the unit from falling.
If the unit is left on a damaged plarform, it may topple over,
ausing injury.
Things su h as nails may be in luded in the pa kage.
Dispose of them properly to prevent injury.
Plasti bags present a hoking hazard to hildren. Tear
up the plasti bags before disposing of them to prevent
a idents.
Properly dispose of the pa king materials.
Do not tou h the refrigerant pipes with bare hands during
and immediately after operation.
Depending on the state of the refrigerant in the system,
ertain parts of the unit su h as the pipes and ompressor
may be ome very old or hot and may subje t the person
to frost bites or burning.
Do not operated the unit without panels and safety guards
in their proper pla es.
They are there to keep the users from injury from
a identally tou hing rotating, high-tempreture or high-
voltage parts.
Dust parti les in the air may log the system and ause
malfun tion.
Do not operate the unit without air filters.
Caution
Caution

7
Read Before Installation
Tools/Materials Use Notes
Gauge Manifold Eva uating,refrigerant harging 5.09MPa on the High-pressure side.
Charging Hose Eva uating, refrigerant harging Hose diameter larger than the on entional ones.
Refrigerant Re overy Equipment Refrigerant re overy
Refrigerant Cylinder Refrigerant harging Write down the refrigerant type. Pink in olor at the top of the ylinder.
Refrigerant Cylinder Charging Port Refrigerant harging Hose diameter larger than the onventional ones.
Flare Nut Conne ting the unit to piping Use Type-2 Flare nuts.
Tools/Materials Use Notes
Gas leak dete tor Dete tion of gas leaks The ones for HFC type refrigerant may be used.
Va uum Pump Va uum drying May be used if a reverse flow he k adaptor is atta hed.
Refrigerant Re overy Equipment Re overy of refrigerant May be used if designed for use with R410A.
Flare Tool Flare ma hining of piping Chages have been made in the flare ma hining dimension.Refer to the next page.
Tools/Materials Use Notes
Va uum Pump with a Che k Valve Va uum drying
Bender Bending pipes
Pipe Cutter Cutting pipes
Torque Wren h Tightening flare nuts Only 12.70 (1/2'') and 15.88(5/8'') have a larger flare ma hining dimension.
Welder and Nitrogen Cylinder Welding pipes
Refrigerant Charging Meter Refrigerant harging
Va uum Gauze Che king va uum degree
Tools/Materials Use Notes
Charging Cylinder Refrigerant Charging Must not be used with R410-type units.
CAUTION
Items to Be Che ked
(1). Verify the type of refrigerant used by the unit to be servi ed. Refrigerant Type: R410A
(2). Che k the symptom exhibited by the unit to be servi ed. Look in this servi e handbook for symptoms relating to the
refrigerant y le.
(3). Be sure to arefully read the safety pre autions at the beginning of this do ument.
(4). If there is a gas leak or if the remaining refrigerant is exposed to an open flame, a noxious gas hydrofluori a id may
form. Keep workpla e well ventilated.
Install new pipes immediately after removing old ones to keep moisture out of the refrigerant ir uit.
Chloride in some types of refrigerants su h as R22 will ause the refrigerating ma hine oil to deteriorate.
Ne essary Tools and Materials
Prepare the following tools and materials ne essary for installing and servi ing the unit.
Ne essary tools for use with R410A(Adaptability of tools that are for use with R22 and R407C).
1. To be used ex lusively with R410A ( Not to be used if used with R22 or R407C )
2. Tools and materials that may be used with R410 with some restri tions
3. Tools and materials that are used with R22 or R407C that an also be used with R410A
4. Tool and materials that must not used with R410A
Tools for R410A must be handled with spe ial are, and keep moisture and dust from entering the y le.

8
Read Before Installation
Maximum Operation Pressure Appli able Refrigerants
3.4MPa R22, R407C
4.15MPa R410A
Use pipes that meet the lo al standards.
Use pipes made of phosphorus deoxidized opper.
Sin e the operation pressure of the units that use R410A is higher than that of the units for use with R22, use pipes with
at least the radial thi kness spe ified in the hart below. (Pipes with a radial thi kness of 0.7mm or less may not be used.)
Although it was possible to use type-O for pipes with a size of up to 19.05(3/4") with onventional refrigerants, use type-
1/2H pipes for units that use R410A.(Type-O pipes may be used if the pipe size is 19.05 and the radial thi kness is 1.2t.)
The table shows the standards in Japan. Using this table as a referen e, hoose pipes that meet the lo al standards.
The flare ma hining dimensions for units that use R410A is larger than those for units that use R22 in order to in rease
air tightness.
If a lut h type flare tool is used to ma hine flares on units that use R410A, make the protruding part of the pipe between
1.0 and 1.5mm. Copper pipe gauge for adjusting the length of pipe protrusion is useful.
Size(mm) Radial Thi kness(mm)Size(in h) Type
Type-O pipes
Type-1/2H or Hpipes
Piping Materials
Types of Copper Pipes (Referen e)
The table shows the standards in Japan. Using this table as a referen e, hoose pipes that meet the lo al standards.
Piping Materials/Radial Thi kness
Flare Ma hining (type-O and OL only)
Flare Ma hining Dimension(mm)
External dimension of pipes Size
Dimension A
R410A R22
6.35
9.52
12.7
15.88
19.05
1/4"
3/8"
1/2"
5/8"
3/4"
9.1
13.2
16.6
19.7
24.0
9.0
13.0
16.2
19.4
23.3
Flare Nut
Type-2 flare nuts instead of type-1 nuts are used to in rease the strength. The size of some of the flare nuts have also
been hanged.
Flare nut dimension(mm)
R410A(Type2) R22(Type1)
6.35
9.52
12.7
15.88
19.05
1/4"
3/8"
1/2"
5/8"
3/4"
17.0
22.0
26.0
29.0
36.0
17.0
22.0
24.0
27.0
36.0
6.35
9.52
12.7
15.88
1/4''
3/8''
1/2''
5/8''
0.8t
0.8t
0.8t
1.0t
19.05 3/4'' 1.0t
Dimension A
External dimension of pipes Size Dimension B
Dimension B

9
Read Before Installation
Pressurize the equipment with nitrogen up to the design pressure and then judge the equipment's air tightness, taking
temperature variations into a ount.
When investigating leakage lo ations using a refrigerant, be sure to use R410A.
Ensure that R410A is in a liquid state when harging.
Use of oxygen as the pressurized gas may ause an explosion.
Charging with R410A gas will lead the omposition of the remaining refrigerant in the ylinder to hange and then this
refrigerant an not be used.
Air Tightness Test
No hanges from the onventional method. Note that a refrigerant leakage dete tor for R22 or R407C annot dete t R410A
leakage.
Halide tor h
NO
R22 or R407C leakage dete tor
NO
Items to be stri tly observed :
Reasons:
Be ause R410A is a simulated azeotropi refrigerant, it an be handled in almost the same mammer as a single refrigerant
su h as R22. Howerver, if the refrigerant is removed in the vapor phase, the omposition of the refrigerant in the ylinder
will somewhat hange.
Remove the refrigerant in the liquid phase. Additional refrigerant may be added in ase of a refrigerant leak.
Chara teristi s of the Conventional and the New Refrigerants
Required a ura y of the va uum gauge
Use a va uum gauge that an measure up to 650Pa. Do not use a general gauge manifold sin e it annot measure a
va uum of 650Pa.
Va uuming
Va uum pump with he k valve
A va uum pump with a he k valve is required to prevent the va uum pump oil from flowing ba k into the refrigerant
ir uit when the va uum pump power is turned off (power failure). It is also possible to atta h a he k valve to the a tual
va uum pump afterwards.
Standard degree of va uum for the va uum pump
Use a pump whi h rea hes 65Pa or below after 5 minutes of operation.
In addition, be sure to use a va uum pump that has been properly maintained and oiled using the spe ified oil. If the
va uum pump is not properly maintained, the degree of va uum may be too low.
Eva uating time
Eva uate the equipment for 1 hour after 650Pa has been rea hed.
After enva uating, leave the equipment for 1 hour and make sure the that va uum is not lost.
Operating pro edure when the va uum pump is stopped
In order to prevent a ba kflow of the va uum pump oil, open the relief valve on the va uum pump side or loosen the
harge hose to drawn in air before stopping operation.The same operating pro edure should be used when using a
va uum pump with a he k valve.
1.
2.
3.
4.
5.
1.
2.
3.
1.
2.
R410A is a pseudo-azeotropi refrigerant (boiling point R32= -52 C, R125= -49 C) and an roughly be handled in the same
way as R22; however, be sure to fill the refrigerant from the liquid side, for doing so from the gas side will somewhat hange
the omposition of the refrigerant in the ylinder.
Charging Refrigerant
R410A must be in a liquid state when harging.
Reasons:
Note
In the ase of a ylinder with a syphon, liquid R410A is harged without turning the ylinder up side down. Che k the
type of ylinder before harging.
When refrigerant leaks, additional refrigerant may be harged. (Add the refrigerant from the liquid side)
Remedies to be taken in ase of a refrigerant leak