
Refrigerant Circuits
An independent refrigerant circuit shall be
provided per compressor. Each circuit will
use copper refrigerant pipe formed on
computer controlled bending machines to
reduce the number of brazed joints
resulting in a reliable and leak resistant
system.
Liquid line components shall include:
manual shut-off valve with charging port,
high absorption removable core
filter-drier, sight glass with moisture
indicator, and thermostatic expansion
valve. Suction lines shall be covered with
closed-cell insulation.
Evaporator
The unit uses a Shell and Tube type
Direct Expansion Evaporator. Each of the
refrigerant circuits consists of 2 passes
with the chilled liquid circulating back and
forth across the tubes from one end to the
other.
Thedesignworkingpressure ofthecooler
onthe shellside is10 bar,and 16.2bar for
the tube (refrigerant side). The water
baffles are fabricated from galvanised
steel to resist corrosion. Removable
heads are provided for access to
internally enhanced, seamless, copper
tubes. Water vent and drain connections
are included.
The cooler is equipped with a
thermostatically controlled heater for
protection to -29°C ambient and are
insulated with 19 mm flexible closed-cell
foam.
The water nozzles have victaulic grooves
as standard and are available with
optional flanges.
Condenser
Standard units have condensers fitted
with single speed fans. Low sound units
have two speed fans fitted.
Fans - The fans shall be dynamically and
statically balanced, direct drive with
corrosion resistant glass fibre reinforced
composite blades moulded into low
sound, full airfoil cross section, providing
vertical air discharge from extended
orificesfor efficiencyandlowsound.Each
fan shall be located in a separate
compartment to prevent cross flow during
fan cycling. Guards of heavy gauge, PVC
(polyvinyl chloride) coated galvanised
steel shall be provided.
Motors - The fan motors shall be the high
efficiency, direct drive, 8 pole, 3 phase,
Class-“F”, current overload protected,
totally enclosed (TEAC) type with double
sealed, permanently lubricated, ball
bearings.
Coils - Fin and tube condenser coils shall
be manufactured from seamless,
internally enhanced, high condensing
coefficient, corrosion resistant copper
tubes arranged in staggered rows and
mechanically expanded into corrosion
resistant aluminium alloy with full height
fin collars. The design working pressure
shall be 31 bar and each coil shall be
pressure tested to 34 bar.
Power and Control Panel
All controls and motor starting equipment
necessary for unit operation shall be
factory wired and function tested.
The panel enclosure shall be designed to
IP55 (rain/dust tight) and be
manufactured from powder painted
galvanised steel. Component mounting
panels are of non-painted galvanised
steel to ensure optimum protective circuit
(earthing).
2 circuit models have a single power and
control panel (Main - Circuits 1 and 2). 3
and 4 circuit models have two power and
control panels (Main - Circuits 1 and 2)
and (Auxiliary - Circuits 3 and 4).
The Power and Control Panel shall be
divided into a power section for each
electrical system, a control section and a
common input section. All sections shall
have a separate hinged, latched, and
gasket sealed door equipped with wind
struts for safer servicing.
Each power compartment shall
contain:
Compressor fuses, compressor and fan
contactors, fan manual motor starters to
give overload and short circuit protection
phase rotation relay and a control circuit
fuse.
The control section shall contain:
On/Off switch, microcomputer keypad
and display, microprocessor board, I/O
expansion board, relay boards and power
supply board.
Standard Single Point Power Supply
Connection - Main Panel All Models
The common input section contains:
Models YAES0405SA to 0715SA,
1075SA, 1505DSA, 1575DSA
An incoming fused disconnect switch for
connection of the customer provided
power supply. Internally factory wiring to
compressor contactors of each circuit.
The control supply is derived internally
from the incoming power supply.
Models YAES0785SA to 0985SA,
1245SA, 1405SA, 1645DSA to 1925DSA
An incoming non-fused disconnect switch
for connection of the customer provided
power supply. Internally factory wiring to
fuses for each circuit. The control supply
is derived internally from the incoming
power supply.
Standard Single Point Power Supply
Connection - Auxiliary Panel 3 Circuit
Models
The power section contains:
Models YAES1075SA, 1245SA,
1405SA
The customer provided power supply is
connected to a fused disconnect switch.
The control supply is derived internally
from the incoming power supply.
Standard Single Point Power Supply
Connection - Auxiliary Panel
YAES-DSA Models
The common input section contains:
Models YAES1505DSA to 1925DSA
An incoming non-fused disconnect switch
for connection of the customer provided
power supply. Internally factory wiring to
fuses for each circuit. The control supply
is derived internally from the incoming
power supply.
The common input section also contains
the control circuit switch
disconnect/emergency stop device, a
transformer (to provide the necessary
24Vac supply for the power supply
board), control fuses, residual current
circuit breaker, and terminals for a remote
emergency stop device.
Microprocessor Controls
The microprocessor shall have the
following functions and displays:
•A liquid crystal 40 character display
with text provided on two lines and light
emitting diode backlighting for outdoor
viewing.
•A colour coded, 35 button, sealed
keypadwith sections forDisplay,Entry,
Setpoints, Clock, Print, Program and
Unit On/Off switch.
•The standard controls shall include:
glycol chilling or thermal storage,
automatic pump down, run signal
contacts, demand load limit from
external building automation system
input, remote reset liquid temperature
reset input, unit alarm contacts, chilled
liquid pump control, automatic or
manual reset after power failure,
automatic system optimisation to
match operating conditions, software
stored in non-volatile memory
(EPROM) to eliminate chiller failure
due to AC power failure.
•ProgrammedSetpoint shallberetained
in a lithium battery backed RTC
memory for a minimum of 5 years.
Page H.3
Doc. No. PC156-100 Rev.3 (01/06)