Johnston CN101 User manual

E.C.N. Issue - 710570 Print date - August 2013
Maintenance
Manual
CN101
Suction Sweeper
Part No. 7032299
Revision Level A
Servicing Procedures
Foreword
Page Issue Levels
Engine
Hydraulic System
Electrical System
Optional Equipment
5
Service Tools
Health and Safety
F
P
1
2
3
4
6
7
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Foreword
F:2 Page Issue A
CN101 - Maintenance
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Chapter - Page Issue Levels
CHAPTER P
Page Issue Levels
P:1
Page Issue A
CN101 - Maintenance
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Chapter - Page Issue Levels
P:2
Page Issue Changed Page Issue Changed
Front Sheet A Foreword 1 A
P Chapter - Page Issue Levels
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P:1 A P:2 A
P:3 A P:4 A
1 Chapter - Engine
Page Issue Changed Page Issue Changed
1:1 A 1:2 A
1:3 A 1:4 A
2 Chapter - Hydraulic System
Page Issue Changed Page Issue Changed
2:1 A 2:2 A
2:3 A 2:4 A
3 Chapter - Electrical System
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3:1 A 3:2 A
3:3 A 3:4 A
3:5 A 3:6 A
3:7 A 3:8 A
3:9 A 3:10 A
3:11 A 3:12 A
3:13 A 3:14 A
3:15 A 3:16 A
3:17 A 3:18 A
3:19 A 3:20 A
3:21 A 3:22 A
4 Chapter - Optional Equipment
Page Issue Changed Page Issue Changed
4:1 A 4:2 A
4:3 A 4:4 A
Page Issue A
CN101 - Maintenance
All Copyright and rights are the property of Johnston Sweepers Ltd.

Chapter - Page Issue Levels P:3
5 Chapter - Servicing Procedures
Page Issue Changed Page Issue Changed
5:1 A 5:2 A
5:3 A 5:4 A
5:5 A 5:6 A
5:7 A 5:8 A
5:9 A 5:10 A
5:11 A 5:12 A
6 Chapter - Service Tools
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6:1 A 6:2 A
7 Chapter - Health and Safety
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7:1 A 7:2 A
7:3 A 7:4 A
7:5 A 7:6 A
7:7 A 7:8 A
Page Issue A
CN101 - Maintenance
All Copyright and rights are the property of Johnston Sweepers Ltd.

Chapter - Page Issue LevelsP:4 Page Issue A
CN101 - Maintenance
All Copyright and rights are the property of Johnston Sweepers Ltd.

Chapter - Engine
CHAPTER 1
Engine
1:1
Table of Contents
Section Page
Engine Component Overview 1 : 2
Supplemental Engine Information Links 1 : 3
Page Issue A
CN101 - Maintenance
All Copyright and rights are the property of Johnston Sweepers Ltd.

Page Issue A
Chapter - Engine1:2
CN101 - Maintenance
Einspritzventil Injector Injecteur Inyector Ventil-Stößelstange Valve push rod Tige de culbuteur Varilla de empuje Einzel-Einspritzpumpe Single injection pump Pompe d'injection individuelle Bomba individual de inyección Schmieröl-Filter Oil lter Filtre à huile de graissage Filtro de aceite lubricante Heizungsanschlüsse Cab heater connections Prise de chauage Connexiones de calefacción Regelstange Control rod Crémaillère Barra cremallera Schwungrad Flywheel Volant Volante Schmierkühler Lube oil coooler Radiateur d'huile de graissage Refrigerador de aceite lubricante
Ölwanne Oil pan Carter d'huile Cárter de aceite
Kraftsto-Filter Fuel lter Filtre à combustible Filtro de combustible
Schmieöl-Peilstab Oil dipstick Jauge d'huile Varilla medidora del nivel de aceite lubricante
Nockenwelle mit Einspritzpumpennocke Camshaft with cams for injection pump Arbre à cames avec cames de pompes d'injection Arbol de levas con levas para bombas de inyecci'on
Ölpumpe für den Schmieröl- und Kühlkreislauf Oil pump for lubricating oil and cooling oil circuits Pompe à huile pour les circuits d'huile de graissage et de refroidissement Bomba para aceite lubricante y refrigerante
Verbrennungsluftansaugleitung Air intake mainfold Collecteur d'admission Colector de admisión Integriertes Kühlgebläse mit Schutzgitter
Integrated Colling Fan with Guard Ventilateur de refroidissement intégré
avec grille de protection Ventilador de refrigeración integrado,
con rejilla de protección Generator Alternator Alternateur Generador Drehzahlregler Speed governor Régulateur de vitesse Regulador de velocidad Permanentspannrolle Permanent tension pulley Galet-tendeur permanent Polea tensora permanente Zahnriemen für Motorsteuerung Toothed belt for engine timing Courroie dentée pour la distribution
Correa dentada para distribución del motor Kolben mit eingezogener Brennraum-Mulde Piston with re-entrant type bowl Piston avec alvéole omega Pistón con cámera de combustión
F4L2011
Best.-Nr. 0031 2008/VM-V/05/2002
Injector
Lubrication oil cooler
Valve push rod
Single injection pump
Oil filter
Cab heater connections
Flywheel
Control rod
Oil pan Fuel filter
Camshaft with cams for injection pump Oil dipstick
Oil pump for lubricating oil and cooling oil circuits
Alternator
Integrated cooling fan with guard
Air intake manifold
Engine timing belt
Permanent tension pulley
Speed governor
Piston with re-entrant type bowl
Deutz D2011 L03i
Engine Component Overview
All Copyright and rights are the property of Johnston Sweepers Ltd.

Page Issue A Chapter - Engine 1:3
CN101 - Maintenance
For engine operator’s manual please refer to the following document;
Deutz Operator’s Manual_English.pdf
For engine timing belt replacement information please refer to the following document;
Deutz Timing Belt Replacement.pdf
All Copyright and rights are the property of Johnston Sweepers Ltd.

Page Issue A
Chapter - Engine1:4
CN101 - Maintenance
All Copyright and rights are the property of Johnston Sweepers Ltd.

Chapter - Hydraulic System
CHAPTER 2
Hydraulic System
2:1
Table of Contents
Section Page
Hydraulic Block Location & Identification 2 : 2
Hydraulic Circuit 2 : 3
Vehicle Function Truth Table 2 : 4
Page Issue A
CN101 - Maintenance
All Copyright and rights are the property of Johnston Sweepers Ltd.

Page Issue A
Chapter - Electrical System3:2
CN101 - Maintenance
Hydraulic Block Location & Identification
All Copyright and rights are the property of Johnston Sweepers Ltd.

Page Issue A Chapter - Hydraulic System 2:3
CN101 - Maintenance
Hydraulic Circuit
(drawing reference: 400-3-019483 - Issue A)
Gritter
Option
Blower Motor
Cooler Block
Foot Pedal
5-25 bar
Electric
Oil Cooler
Front Axle
Rear Axle
Direction
of travel
Snow
Plough
Option
Raise /
Lower
Right
Wheel
Motor
Left
Wheel
Motor
4WS Block
(Option)
Steering
Unit / Motor
Priority
Valve
Blower
Pump
Transmission Pump
Work
Pump
HP Water
System
(Option)
Brush
Relief
Brush
Speed
Brush Motors
Brush
Reverse
(Option)
Position
Sweep Control Manifold Block
Hydraulic Tank
Hopper
Raise / Lower
Right Brush
Position
Left Brush
Position
Nozzle
Raise / Lower
Brush
Speed / Balance
Idle = 8-900 r/min
Transit = 1900 r/min
Work = 2300 r/min
Max. = 2800 r/min i=1:1
Transmission Pump Settings:
Pressure cut-off = 300 bar
Secondary pressure = 350 bar
Feed pump = 25 bar
Transit = 119.7 l/min
Work = 144.9 l/min
8 l/min
Transit = 36.1 l/min
Work = 43.7 l/min
Transit = 65 l/min
Work = 77 l/min
Transit = 20.9 l/min
Work = 25.3 l/min
8 l/min
Transit = 20.9 l/min
Work = 25.3 l/min
Transit = 36.1 l/min
Work = 43.7 l/min
p dyn ca. 70 bar
p max. = 130 bar
working = 2400 r/min
Vg = 15 ccm
Transit = 59.8 l/min
Work = 72.4 l/min
Transit = 59.8 l/min
Work = 72.4 l/min
0-250 min-1
Vg = 300 ccm
Q = 0-12.5 l/min
pmax. = 110 bar
0-120 r/min
Vg = 100 ccm
All Copyright and rights are the property of Johnston Sweepers Ltd.

Page Issue A Chapter - Hydraulic System 2:4
CN101 - Maintenance
Vehicle Function Truth Table
All Copyright and rights are the property of Johnston Sweepers Ltd.

Chapter - Electrical System
CHAPTER 3
Electrical System
3:1
Table of Contents
Section Page
Electrical Circuit Key 3 : 3
Ignition Switch Circuit 3 : 4
Rear Lighting System Circuit 3 : 5
Indicators Circuit 3 : 6
Front Lighting System Circuit 3 : 7
Rear Camera Circuit 3 : 8
Windscreen Wiper Circuit 3 : 9
Heater & Air Conditioning Circuit 3 : 10
Water System 1 Circuit 3 : 11
Water System 2 Circuit 3 : 12
Engine Starter Circuit 3 : 13
Sensors Circuit 3 : 14
ECU Controller Circuit 3 : 15
Transmission Circuit 3 : 16
Side Brush Positioning Circuit 3 : 17
Suction Circuit 3 : 18
Side Brush Sweeping Control Circuit 3 : 19
Hydraulics & Water Recirculation Circuit 3 : 20
Hopper & Heating Circuit 3 : 21
4WS Circuit 3 : 22
Page Issue A
CN101 - Maintenance
All Copyright and rights are the property of Johnston Sweepers Ltd.

Page Issue A
Chapter - Electrical System3:2
CN101 - Maintenance
All Copyright and rights are the property of Johnston Sweepers Ltd.

Page Issue A Chapter - Electrical System 3:3
CN101 - Maintenance
Electrical Circuit Key
(drawing reference: 7013052 - Issue D)
All Copyright and rights are the property of Johnston Sweepers Ltd.

Page Issue A Chapter - Electrical System 3:4
CN101 - Maintenance
Ignition Switch Circuit
(drawing reference: 7013052, Sheet 1 - Issue D)
All Copyright and rights are the property of Johnston Sweepers Ltd.

Page Issue A Chapter - Electrical System 3:5
CN101 - Maintenance
Rear Lighting System Circuit
(drawing reference: 7013052, Sheet 2 - Issue D)
All Copyright and rights are the property of Johnston Sweepers Ltd.

Page Issue A Chapter - Electrical System 3:6
CN101 - Maintenance
Indicators Circuit
(drawing reference: 7013052, Sheet 3 - Issue D)
All Copyright and rights are the property of Johnston Sweepers Ltd.