Jolly Mec UNIVERSAL JOLLYMedium Quick start guide

fireplace
UNIVERSAL
JOLLY ECO
INSTALLATION, USE
AND MAINTENANCE CARD
To be carefully kept by the purchaser
UNIVERSALJOLLY UNIVERSALJOLLY
Forced air version with outside suction Do-it-yourself version with inside suction
SM015 EN REV09 2016_09

• Familiarity and compliance with the instructions given in this guide will ensure quick installation and correct use of the
appliance.
• Read the sheet attentively before commencing installation, and must follow the directions it contains, otherwise the
warranty could be invalidated and the performance and safety of the appliance jeopardized.
• The installation sheet is an integral part of the product and must be given to the user.
• It must be kept in a safe place and consulted carefully, as all of the warnings provide important information on safety
during installation, use and maintenance.
• Incorrect installation can cause injury or damage to persons, animals or property, for which the manufacturer will not be
liable.
• Installation must be carried out by skilled personnel according to current regulations their respective countries in which
the product must be installed.
• The appliance must be used only for its intended purpose. Any other use is deemed improper and therefore dangerous.
• The manufacturer declines any contractual or non-contractual liability for damages caused by errors in installation or use
of the appliance or failure to follow the instructions contained in this guide.
• All rights on the reproduction of this guide are owned by JOLLY-MEC CAMINETTI S.p.A.
• The descriptions and illustrations provided in the following publication are not binding.
• JOLLY-MEC CAMINETTI S.p.A reserves the right to make any modifications that may be deemed appropriate.
• This sheet cannot be given to third parties for perusal without the written permission of JOLLY-MEC CAMINETTI S.p.A.
• The technical directions for installation contained in this guide should be considered as basic requirements. Regulations
in some countries may be more restrictive; in this instance, comply fully with the regulations prevailing in the country of
installation (all local bylaws must be observed when installing the appliance, including those referring to national and
European standards).
• Never use the appliance as an incinerator, or in way other than that for which it was designed.
• Use only the fuels recommended, and no others.
• Do not use liquid fuels.
• With the machine running, glass and visible parts get very hot to the touch; handle with care to avoid injury.
• Do not make any unauthorised modification to the appliance.
• Use only original replacement parts recommended by the manufacturer.
• Acceptance of the machine by the user must be “total”, including the sound level of operation, comparable to that of a
household appliance. Complaints for characteristics not indicated in this manual shall not be accepted.
IMPORTANT

1
CONTENTS
1
USE AND MAINTENANCE INSTRUCTIONS FOR THE USER
1.1 UNIVERSALJOLLY Presentation ............................................................................................................................................................................................................................................................... ........2
1.2 Fireplace identification
......................................................................................................................................................................................................................................... 3
1.3 Technical data.................................................................................................................................................................................................................................................. ............................................................................4
1.4 Example of fireplace installed and clad......................................................................................................................................................................................................................................................... 5
1.5 Fireplace parts........................................................................................................................................................................................................................................................... ..................................................................6
1.6 Fireplace operation........................................................................................................................................................................................................................................................... ......................................................7
1.6.1 Starting with wood................................................................................................................................................................................................................................................................ ...........................7
1.6.2 Electronic controller ................................................................................................................................................................................................................................................................ .......................7
1.6.3 Advice.............................................................................................................................................................................................................................................................. ...............................................................8
1.7 Routine maintenance................................................................................................................................................................................................................................................................ ...........................................9
1.7.1 Cleaning the fireplace ................................................................................................................................................................................................................................................ .................................9
1.7.2 Parts that can be removed to clean the fireplace or service the fan................................................................................................................................................. 9
1.8 Optionals .........................................................................................................................................................................................................................................................................................................................................10
1.9 Installation and maintenance card use and keeping..................................................................................................................................................................................................................11
1.10
Ecological regulations
.........................................................................................................................................................................................................................................................................................12
1.10.1
Discarded materials and their disposal .................................................................................................................................................................................................................12
1.10.2 Disposal of the machine ..............................................................................................................................................................................................................................................................12
ASSEMBLY INSTRUCTIONS FOR THE INSTALLER
2.1 Dimensions and weights...............................................................................................................................................................................................................................................................................................13
2.1.1 Universaljolly with outside suction ............................................................................................................................................................................................................................................13
2.1.2 Universaljolly do-it-yourself with inside suction.........................................................................................................................................................................................................13
2.2 Flue.........................................................................................................................................................................................................................................................................................................................................................14
2.3 Assembly steps........................................................................................................................................................................................................................................................................................................................15
2.4 Electrical connections ......................................................................................................................................................................................................................................................................................................18
2.5 Example of ducting air to other rooms for even distribution of heat........................................................................................................................................................................19
2.5.1 Universaljolly with outside suction ............................................................................................................................................................................................................................................19
2.5.2 Universaljolly do-it-yourself with inside suction.........................................................................................................................................................................................................20
SM015 EN REV09 2016_09

2
2
1.1 UNIVERSALJOLLY Presentation
The UNIVERSALJOLLY ECO fireplace is a high efficiency
wood-burning single unit in shaped steel.
It is the result of JOLLY MEC’s 30 years of experience;
designed and developed to meet the increasing demands of
today’s market for high performance and for modern logistics
needs which require ever smaller spaces.
UNIVERSALJOLLY is complete with a closure with self-cleaning
glass that prevents even the smallest spark from escaping, thus
guaranteeing total safety.
UNIVERSALJOLLY has two top outlets for ducting the air and
one front outlet.
UNIVERSALJOLLY is supplied with a door; it comes standard
with an electronic controller enabling speed adjustment of the
410 m3/h fan (optional 620 m3/h).
UNIVERSALJOLLY fireplaces are compact heating units,
offering exceptional performance and efficiencies.
CREATED TO CONSUME LITTLE AND TO HEAT A LOT.
UNIVERSALJOLLY is a heating fireplace with a ductable hot air
system, offering very low costs and rapid and excellent heating.
It is an absolutely safe system.
Installed in existing conventional fireplaces (with their problems
of smoke, waste and heat loss) they not only solve the
inconveniences, but turn old fireplaces into a heat source
allowing you to enjoy the pleasure of a real fire.
To convert the FORCED AIR UNIVERSALJOLLY into a Do-It-
Yourself, just apply the support with grille for inside suction.

3
3
1.2 Fireplace identification
The fireplace is equipped with a metallic label containing the following information:
• CE marking.
• Manufacturer’s name and address.
• European homologation standards number.
• Appliance type.
• Fuel.
• Nominal heat output.
• CO (calculated at 13% of O2).
• Nominal electrical power.
• Rated frequency.
• Lot no.
• Minimum distance from combustible materials.
• Warnings.
The label is located on the upper part of the fireplace.
The label may be graphically different.
Via San Giuseppe, 2 - 24060 Telgate - BG - *
Tel. [phone] - fax [phone]
www.jolly-mec.it - [email protected] EN 13229
Apparecchio funzionante a legna - Wood stove insert - Gerät geeinigt für Holzbetrieb - Inserts à
feu ouvert alimentés bois - Aplicaciones de fuego abierto alimentadas leña
Rendimento
Efficiency
Wirkungsgrad
Rendement
Rendimiento
Potenza elettrica nominale
Rated electrical power
Elektr. Leistungsaufnahme
Puissance électrique nominale
Potencia eléctrica nominal
Distanza minima materiali combustibili adiacenti
Min. clearance from combustible materials
Abstand zu angrenzenden entzündlichen Stoffen
Distance aux matériaux combustibles
Distancia a materiales combustibles adyacentes
Utilizzare solo combustibili raccomandati
Use recommended fuels only
Verwenden Sie nur die empfohlenen Brennstoffsort*
Utiliser seulement des combustibles recommandés
Utilizar sólo los combustibles recomendados
CO emissioni
CO emissions
CO emission
Emission de CO
Emisión de CO
Tensione/Frequenza nominale
Rated voltage/frequency
Spannung/Nennfrequenz
Tension/Fréquence nominale
Tensión/Frecuencia nominal
Temperatura media fumi
Medium flue gas temperature
Abgastemperatur Mittelwert
Température moyenne des fumées
Temperatura media de los humos
Leggere e seguire le istruzioni di funzionamento
Read and follow the operating instructions.
Lesen und befolgen Sie die Betriebsanleitungen
Lire et suivre les instructions de fonctionnement
Leer y seguir las instrucciones de funcionamiento
Potenza termica nominale
Rated heat output
Nenn-Heizleistung
Puissance nominale
Potencia térmica nominal
N° lotto
Legna-Wood-Holz-Bois- Leña
75/170 W
230 V
300
L144238
Cod UMEDB/C
292,7°C
14,7 kW
26
Potenza bruciata
Burned power
Max Heizleistung
Puiss. max. disponi*
Potencia quemada
Potenza termica resa all'ambiente
Space heating output
Heizleistung an den Raum
Puiss. émise dans la pièce
Potencia térmica al ambiente
Potenza ceduta al fluido
Power given to fluid
Heizleistung ans Fluid
Puissance cédée au fluide
Potencia cedida al fluido
2,8 kW
19,4 kW 12 kW
50 Hz
mm
0,46%
76%
Aria
10
CO
P
Qtot
Psh
Pw
ta

Matr: 031725
n° DOP JM 00020
the dop was drafted on the basis to the test report of accredited laboratory
the accreditation number of the laboratory is 0068 Istituto Masini
08
UNIVERSALJOLLY MEDIO
*Pursuant to European Regulation No. 305/2011, manufacturers are now required to have the DoP - Declaration
of Performance for each product of own design concerned; Jolly-Mec did namely provide all of these documents in
downloadable electronic form that you can easily see on the website of the Company at the following address: http://www.
jolly-mec.it.
ATTENZIONE

4
1.3 Technical data
4
Approval EN 13229
352 Burned power (by wood) Qtot 19,4 18,2 kW
365 Thermal rated output (by wood) P14,7 13,9 kW
301 Consumption at max power Bt4,5 4,2 Kg/h
356 Maximum output disposed of in the environment (by wood) Psh 2,8 4,2 kW
359 Power given to fluid (by wood) Pw 12 9,6 kW
052 Efficiency (by wood) η76 76 %
455 Max. heated area depending the kind of house 65-90-150 70-100-180 m2
653 Smoke exhaust Ø 200 200 mm
451 Surface exchange 1,4 1,5 m2
652 Hot air outlet union Ø 100 100 mm
554 Air fan capacity 410 410 m3/h
253 Total weight 101 121 Kg
604 Installed electrical power 75/170 75/170 W
601 Nominal voltage/frequency 230/50 230/50 V/Hz
702 Min. draft 12 12 Pa
102 Max T smoke (by wood) 320 375 °C
105 Med T smoke (by wood) ta292,7 283 °C
005 CO2(wood) 8,7 7,1 %
002 CO (13% O2) (wood) 0,46 0,41 %
202 Smoke volume (by wood) m12,9 14,92 g/s
701 Inflammable materials distance 300 300 mm
991 Maximum load (wood) 4 4,5 Kg
Code Description Version UM
Universaljolly Universaljolly
Medium Maxi
Recommended fuels: WOOD: dry beech, hornbeam, oak, locust (acacia) very dry
Primary air CLOSED
Damper CLOSED
Fan air delivery: 410 m3/h
Quantity, sizes and arrangement of wood: 4 Kg/h length 330 +/-30 mm arranged parallel to the front area
Power 12.7 kW
Procedures and adjustments for obtaining the above performance with model Maxi
The chart’s technical data was derived from certified data according to EN 13229 test methods.

5
1.4 Example of fireplace installed and clad
5
Ducting of air to upper floors
Ducting of hot air also to several
floors.
The powerful 410 m3/h
or 620 m3/h (optional) fan allows
hot air to be delivered to the
various rooms.
Base
Without masonry work, the ducting
can exploit the space freed in the
old flue for reaching the top floor
(using stainless steel pipes only).
Universaljolly inserted in an
existing structure
THE original appearance of
the room can be maintained by
fitting the Universaljolly insert
in the fireplace, which turns the
old fireplace into a real heating
system.
Closing
Finishing the insertion only
requires simple closing work.
Optimising flue draught
The old flue serves for holding
the new piping which is sized
to optimise the draught of the
new fireplace and to simplify
installation.
Ducting air to the various rooms
The air pipes can be concealed by
a covering in plasterboard.
Ducting outside the hood
By making a hole in the hood, the
air can be ducted to the various
rooms.
Insulation
The new fireplace must be
carefully insulated with rock wool
to prevent heat loss.
IMPORTANT!
Only use double-wall stainless steel pipes inside the hood and flue and for hot air ducting.

6
1.5 Fireplace parts
6
1
9
8
2
12
3
1
2
3
4
5
6
7
8
9
10
11
12
Exchanger
Support with grille for
inside suction (only for
do-it-yourself inside suction
model)
Ash pan
Cast iron grate
Fire bed with wood retainer
Ash pan support
Adjustable fume shutter
automatic opening pin
Fume outlet damper
Precut plugs (knock out only
for air ducting)
Fan
Electronic controller
Rock wool matting for boiler
insulation
610
7
5
4
11

7
1.6 Fireplace operation
7
1.6.1 Starting with wood
1.6.2 Electronic controller
The electronic controller is arranged for controlling the room air
fan, in order to set the optimum air flow level.
The ventilation level can be set manually by the user or
automatically.
In automatic setting (possible in the version with temperature
probe), the ventilation is set according to the fireplace
temperature.
A fan operation mode is provided, even with the fireplace off,
for room ventilation.
The user interface is in the wired version, already arranged for
the radiofrequency version.
Through the interface it is possible to set the various operation
modes and identify any faults.
Room temperature display (with remote control only).
Increase selected value
in manual programme
Decrease selected value
in manual programme
- Summer/Winter mode change
- Automatic fan speed display
DISPLAY
No communication with fireplace
(with remote control only)
The controller is arranged for
remote control link
norF
Operation programme
AU =Automatic
LX =manual with ventilation
level X (1-9)
OF =Off
RF reception in progress Winter mode (if the controller is not present
Summer mode is set)
Off/Manual/Automatic operation
Programme change
• Clean the fire bed and empty the ash pan
• On the display, choose winter through the correct button.
Press P and select the fan modality desired: Automatic or
Manual.
For detailed information on the Controller operation ,
see the SM/032 Card supplied.
• Fully open the grille on the ash pan.
• Prepare the wood and light the fire (it is advisable to use
firelighters or similar products)
• Close the door.
Fireplace heat output and load burn time are regulated by the
amount of combustion air; to adjust the amount, adjust the primary
air (opening or closing the ash pan grille).
To obtain a heating power of 23 Kw it is necessary to burn
5-6 kg of wood per hour.

8
1.6 Fireplace operation
8
1.6.3 Advice
Use only original spare parts recommended by the manufacturer.
Original spare parts are available through retailers, specialised
Tecnical Service Centers, or directly at the head office of Jolly
Mec Caminetti S.p.A.
Regular and methodical maintenance is all-important for correct
operation and maximum efficiency.
This is a high performing fireplace which works with a closed
door concept. If the doors are opened and the flue draught is
not optimal (12 Pa), small puffs of smoke may occasionally
occur.
If, for example, it is necessary to open the doors to load some
wood, check that you have opened the fume damper as far as
possible to prevent the formation of small puffs of smoke. When
you have finished and reclosed the doors, reset the damper to
its standard operating position.
WARNING!
In case of a power failure, if the fireplace is lit and
loaded with lots of wood, some electrical components
could become damaged.
In case of a power failure, check the heat output of the
fire and if high, remove a few pieces of wood to reduce
it.
ATTENZIONE!
The firebox must always be closed, except when
loading fuel, to prevent smoke escaping. For models
with two doors, always open (slowly) the right door
first and then the left one. The only part not covered by
cladding and therefore subject to high temperatures
is the glass.
THE fan must be activated with the fireplace lit, as the
”UNIVERSALJOLLY” is a very powerful heat exchanger fireplace.
Fig. 1
Damper in standard position (optimum fireplace efficiency)
Fig. 3
Damper shifted forward to further increase draught
MORE CLEANING = MORE EFFICIENCY
The fireplace can be used in summer to ventilate the rooms, by
setting the controller to SUMMER and adjusting the fan speed.
If the flue draught is insufficient and smoke escapes at the
doors, the draught can be adjusted by means of the damper
which can be positioned in order to facilitate the rear passage
of fumes. (
Fig. 2-3
).
If a decrease in draught is noticed, remove the damper
and clean any soot fallen from the flue onto the boiler.
If a decrease in hot air is noticed, this means that the fan needs
cleaning: access it by removing the fire bed; See par. 1.7.2
Fig. 2
Damper shifted forward to increase draught