JOOLCA JCA11001 User manual

USER GUIDE
MODEL: JCA11001
HOTTAP
INFO.
MONITOR
It is important that you read these instructions carefully and understand the operation and
safety features of this appliance. Familiarise yourself with the appliance before connecting it
to the gas cylinder. Failure to follow the warnings and instructions may result in damage to
unit and / or serious injury. Keep these instructions for future reference.
IMPORTANT!

Check out the Joolca Well of Wisdom. There’s a wealth of information on your product including some
very handy getting started videos & troubleshooting tips.
Visit http://support.joolca.com.au and navigate to your product.
BEFORE MOVING
AHEAD
01 JOOLCA HOTTAP – MODEL JCA11001 USER GUIDE
Thank you for choosing to buy a Joolca Product.
Your Joolca product will be covered for parts & labour for 2 years from the date of purchase.
If you purchased directly through us, your items are already registered.
If you purchased through one of our retailers, please register online.
http://register.joolca.com.au
Register Your Joolca 2 Year
Guarantee Today
Joolca Well of Wisdom

SAFETY
WARNINGS
02 JOOLCA HOTTAP – MODEL JCA11001 USER GUIDE
This appliance is not intended for the supply of drinking water.
CAUTION!
This appliance is designed to be used with a source water temperature of 20ºc or below. If the
temperature of the outlet water exceeds 50ºc the burners will shut o. You will be required to turn the
water ow o and back on to reignite the burners.
IMPORTANT!
This appliance is intended for the supply of heated water for the purpose of washing and cleaning only.
WARNING!
Check and conrm safe water temperature before using this appliance. Water from this appliance may
be very hot.
WARNING!
This appliance must be protected from rain.
CAUTION!

GENERAL
INFORMATION
Dimensions: 370H x 275W x
165Dmm
Weight: 4.3kg
Approval Number: GMK10121
Run Time from 9kg Bottle:
~15hrs
Battery: 2 x D Cell (for ignition
only)
Flow Rate: 4L - 6L Per Minute
Max. Temp: 50°C
Min. Water Pressure: 45kPa (low
ow), 70kPa (high ow)
Max. Water Pressure: 900kPa
Gas Hose Length: 1.2m
Shower Hose Length: 5m
Nominal Gas Consumption:
28MJ/h
Injector Size: 0.62mm
1. HOTTAP Water Heater
2. Shower Head
3. Shower Head Holder
4. 5M Shower Hose
5. Mounting Screws
6. 1.2M Gas Hose
7. Water Inlet & Outlet Adapters
8. GASKNECT Quick Coupler
9. User Guide
1
4
56
7
8
92
3
IN THE BOX
SPECIFICATIONS
03 JOOLCA HOTTAP – MODEL JCA11001 USER GUIDE

other connectors or cylinders.
• When using this appliance, children must be
supervised by an adult at all times.
• Never leave the appliance unattended when
operating.
• Do not use as cooking appliance or modify for any
other reason.
ONLY USE IN WELL-VENTILATED AREAS.
CARBON MONOXIDE HAZARD - USING THIS
APPLIANCE IN AN ENCLOSED SPACE MAY CAUSE
DEATH. DO NOT USE IN CARAVANS, TENTS,
MARINE CRAFT, CARS, MOBILE HOMES OR SIMILAR
LOCATIONS.
SAFETY
INSTRUCTIONS
GENERAL WARNINGS
DANGER!
IMPORTANT
CHECK FOR GAS LEAKS
CARBON MONOXIDE HAZARD
This appliance shall only be used with the Australian
Approved 1200mm ULPG gas hose and regulator
assembly supplied with the appliance and must be
connected only to a ULPG gas cylinder certied to
AS2469 standards tted with POL connections only.
IT MAY BE HAZARDOUS TO ATTEMPT TO FIT
OTHER TYPES OF GAS CONTAINERS
This appliance is to be stored in a dry and well-
ventilated location free from direct sunlight. Do not
store when still connected to the cylinder. Make sure
that the cylinder is disconnected and is stored in a
well-ventilated area, free from direct sunlight, heat
and ignition sources and out of reach of children.
If being stored indoors, ensure that the location
complies with the standard AS/NZS1596.
This appliance must only be serviced by an authorized
service agent, return to your place of purchase for
service and repair.
• This appliance is designed for outdoor use only.
• Use only in well ventilated areas.
• Do not use this appliance if it has damaged or worn
seals.
• Do not use this appliance if it is leaking, damaged, or
does not operate properly.
• CAUTION: Accessible parts may be very hot. Keep
young children away.
•USE OUTDOORS ONLY
• This appliance shall only be used in an above ground
open-air situation with natural ventilation, without
stagnant areas, where gas leakage and products
of combustion are rapidly dispersed by wind and
natural convection.
• Do not use adaptors or modify the appliance to t
• Avoid twisting and kinking the ULPG Gas hose.
• If there is a leak on your appliance (smell of gas),
immediately attempt to turn o the cylinder valve.
Remove the appliance to a well-ventilated location
away from any ignition source. Check for leaks using
soapy water. Do not try to detect leaks using a ame.
• Do not attempt to move or relocate the appliance
when it is operating.
• Extinguish the burner and allow to cool. Disengage
the gas cylinder then move the appliance.
• Check that seals between the appliance and the gas
container are in place and in good condition before
connecting the gas container.
• Only use the hose assembly as supplied with this
appliance for connection to the cylinder –
DO NOT USE ADAPTORS.
04 JOOLCA HOTTAP – MODEL JCA11001 USER GUIDE

• Check that all connections are tight and that the gas
cylinder connection has been tightened before you
turn the cylinder gas valve on.
• NEVER CHECK FOR LEAKS WITH A FLAME OR PILOT
LIGHT.
• Using soapy water, coat all connections. If bubbles
appear turn the cylinder gas control o and
retighten the connection before re-testing.
• Inspect the appliance regularly for signs of wear,
leaks or incorrect operation. If symptoms such as
aring of the burners, issues with lighting, damage
to hoses or connections or leaks from seals or gas
controls are identied do not attempt to repair,
contact Joolca Customer Care on
1300 669 500.
• To check if gas remains in the cylinder, disconnect
from the appliance and hold the cylinder in a vertical
position then shake from side to side, if there is a
sound or feel of liquid movement inside the cylinder
contains gas.
• When changing gas cylinders ensure this is
conducted outside in a well-ventilated location free
from people, animals and ignition sources such as
naked ames, pilot lights and electrical equipment
such as heaters or elements.
SAFETY
INSTRUCTIONS
SAFETY INSTRUCTIONS
This appliance must only be used in an above ground
open-air situation with natural ventilation, without
stagnant areas, where gas leakage is rapidly dispersed
by wind and natural convection.
The following gures are diagrammatical
representations of outdoor areas suitable for use with
this appliance. Rectangular areas have been used in
these gures – the same principles apply to any other
shaped areas.
FIGURE A1 – Outdoor Area Example 1.
FIGURE B1 – Outdoor Area Example 2.
FIGURE B2 – Outdoor Area Example 3.
With both ends open.
ANY ENCLOSURE IN WHICH THE APPLIANCE
IS USED SHALL COMPLY WITH ONE OF THE
FOLLOWING:
A) AN ENCLOSURE WITH WALLS ON ALL
SIDES, BUT NO OVERHEAD COVER:
B) WITHIN A PARTIAL ENCLOSURE THAT
INCLUDES AN OVERHEAD COVER AND NO
MORE THAN TWO WALLS:
05 JOOLCA HOTTAP – MODEL JCA11001 USER GUIDE

SAFETY
INSTRUCTIONS
FIGURE C1 – Outdoor Area Example 4. With
the open side at least 25% of the total wall
area and 30% or more in total of remaining
wall area is open and unrestricted.
FIGURE C2 – Outdoor Area Example 5.
With the open side at least 25% of the total
wall area and 30% or more in total of the
remaining wall area is open and unrestricted.
C) WITHIN A PARTIAL ENCLOSURE THAT
INCLUDES AN OVERHEAD COVER AND MORE
THAN TWO WALLS, THE FOLLOWING SHALL
APPLY:
SAFETY FEATURES
HANGING THE APLIANCE
This appliance is equipped with the following safety
features:.
Over temperature sensor – The appliance will not
allow the burner to remain in operation once the
outlet water temperature reaches 50°C. To relight the
burner you will need to turn the water ow o and
back on.
Water ow sensor – Water must be owing through
the system to allow the burner to ignite. In the case
that the water supply is restricted or ceases, for
example if you close the water ow at the shower
nozzle, the burner will be extinguished and will not
relight until the water ow recommences.
Outdoor use only - The appliance must be used
outdoors only and is to be operated no closer than
500mm from the sides and 1000mm from above to
all combustible surfaces, fabrics, ammable materials
and people.
The appliance is designed to be hung upright
against a non-combustible vertical surface. Do not
operate from a non-upright position doing so can be
dangerous and will damage the appliance.
During operation ensure that both air inlets and the
top exhaust are kept free from obstructions and
closure.
06 JOOLCA HOTTAP – MODEL JCA11001 USER GUIDE

PREPARING
FOR USE
1. Connect the ‘blue’ and ‘red’ Joolca quick connect ttings to
the ‘Water Input’ and ‘Water Output’ threads respectively.
2. Connect the male side of the GASKNECT quick coupler
to the gas inlet of the appliance. Apply Teon tape to avoid
leaks.
3. Observing the correct polarity, install 2 D-cell batteries
into the battery box.
1
2
3
07 JOOLCA HOTTAP – MODEL JCA11001 USER GUIDE

5. To connect the showerhead to the shower hose, place
one of the washers (contained in the pack) between the
threaded connection of the shower hose and the shower
head.
6. Attach the female side of the GASKNECT quick coupler to
the end of your gas hose. Apply Teon tape to avoid leaks.
4
5
6
4. Press in to close the compartment.
08 JOOLCA HOTTAP – MODEL JCA11001 USER GUIDE
PREPARING
FOR USE

7
7. Connect the gas regulator to the POL ULPG gas cylinder.
Hand-tighten the connection in an anti-clockwise direction.
Ensure gas is in the ‘OFF’ position.
09 JOOLCA HOTTAP – MODEL JCA11001 USER GUIDE
PREPARING
FOR USE

SETTING UP
10 JOOLCA HOTTAP – MODEL JCA11001 USER GUIDE
HOTTAP can be used with a water input source that provides at least 45kPa (on low ow) of pressure.
This guide will use a mains pressure (i.e. garden tap) as the water input source.
FOR USE WITH WATER INPUT SOURCES, SUCH AS THE FLOTAP LOW VOLTAGE PUMP, PLEASE
CONSULT THE PUMP INSTRUCTION MANUAL OR CALL JOOLCA CUSTOMER CARE ON 1300 669 500.
NOTE
2. Attach the shower hose to the ‘red’ quick connect tting
(water output).
2
INFO.
MONITOR
1
1. Find a suitable, sturdy, non-combustible vertical surface
to hang the appliance on via the carry handle. The surface
should be at least 500mm clear from the sides and 1000mm
from the top of all combustible surfaces, fabrics, ammable
materials and people.

3. Quick Connect the exible gas hose to the ‘gas inlet’.
3
11 JOOLCA HOTTAP – MODEL JCA11001 USER GUIDE
SETTING UP
5. Turn the gas cylinder on, ‘Open’, in an anticlockwise
direction one full turn. Check the connection for leaks by
coating orices with soapy water. DO NOT use a ame. If
bubbles occur or a leak is detected, turn the cylinder valve
o, ‘Close’, retighten all connections and retest.
5
4. Attach your water inlet hose to the ‘blue’ quick connect
tting (water input).
4

6. Once it has been determined that there are no leaks
present, the appliance is ready to use. Turn the gas
cylinder o.
6
12 JOOLCA HOTTAP – MODEL JCA11001 USER GUIDE
SETTING UP
The gas cylinder must be positioned away and to the side of the appliance. It must never be directly
aside, below or above the appliance.
NOTE

OPERATION
3. Turn the gas cylinder on, ‘Open’, in an anticlockwise
direction one full turn.
3
1. Ensure the ow regulation switch on the shower nozzle
handle is in the ‘O’ position.
OFF
ON
1
13 JOOLCA HOTTAP – MODEL JCA11001 USER GUIDE
It is important that when starting the appliance that the gas regulator is set to the ‘minimum’ position
(i.e. turned clockwise completely to the right).
It is important that when starting the appliance that the water regulator is set to the ‘maximum’
position (i.e. turned clockwise completely to the left).
IMPORTANT!

5
5. When ready, slide the ow regulation switch on the
shower nozzle to the ‘On’ position. Water will start to
ow.
14 JOOLCA HOTTAP – MODEL JCA11001 USER GUIDE
OPERATION
4. Open the valve for the input water source.
4
Water should not ow out as the shower nozzle is in the ‘O’ position.
NOTE

OPERATION
15 JOOLCA HOTTAP – MODEL JCA11001 USER GUIDE
7. Take care to test the temperature of the water owing
from the shower head as it may be hot enough to cause
injury.
INFO.
MONITOR
7
6. Adjust the ‘Flame’ and / or ‘Water’ Flow knobs to reach
your desired temperature and ow rate.
6
For higher temperatures increase the ‘Flame’ regulator control and decrease the ‘Water Flow’
regulator control.
The water ow can be stopped at any time by sliding the regulation switch on the shower head to the
‘O’ position. The burner will extinguish.
To reignite the burner, slide the ow regulation switch on the shower head to the ‘On’ position. Water
ow will commence and the burner will automatically ignite.
NOTE

STORAGE
With the appliance operating, turn the gas cylinder o, ‘Close’. The burner will continue to operate until all gas
has been bled from the gas hose and regulator assembly.
1. Turn o the water supply at the tap (mains) and disconnect from the ‘Water Input’. Disconnect the shower
hose from the ‘Water Output’. Allow all water to drain out from hosing before rolling up and storing away.
2. Disconnect the gas regulator and hose assembly from the appliance and store away. To do this;
2.1 First, check that the appliance is fully extinguished; the gas cylinder control valve is in the fully o, ‘Close’,
position and all surfaces are cool.
2.2 Disconnect the gas hose from the appliance by pulling down on the female side of the GASKNECT quick
coupler.
3. Disconnect the quick connect adaptors from the ‘Water Input’ and ‘Water Output’.
16 JOOLCA HOTTAP – MODEL JCA11001 USER GUIDE

Using warm, soapy water and a mild detergent wipe down all surfaces and areas of the appliance. Take care not
to allow water to enter the top vent. Before each use, check that the screen lter on the ‘Water Input’ pipe is in
place and cleaned of any particles.
DO NOT Submerge the appliance in a sink or bowl.
DO NOT Use abrasive cleaners or bleach.
CARE
INSTRUCTIONS
17 JOOLCA HOTTAP – MODEL JCA11001 USER GUIDE

This guide should be followed in case of failure of the appliance to operate correctly. If symptoms persist contact
Joolca Customer Care on 1300 669 500.
Ensure new batteries are installed in the correct polarity (+/-). Check the cap of the battery case for
instructions on how they should be installed. Check that batteries are not past their expiration date.
Check for sucient water ow and pressure. The unit must have a minimum of 45kPa of sustained
water pressure and at least 4LPM to activate the burners. At high water ow, 70kPa is required.
There is the possibility of nding some kind of epoxy or debris within the water regulator. Check that
the water inlet lter screen is clean. To ush the system, connect the input water source to the ‘Water
Outlet’ and turn on. Once complete, reconnect the appliance as per instructions.
If you can hear ‘clicking’, but no ignition, the batteries could be running low. This can also be heard as
the clicking slows down to approx. 1-2 clicks per second, rather than approx. 4-5 tickers per second
when full. Try a fresh set up batteries and check the expiration date to ensure they are not expired.
TROUBLESHOOTING
18 JOOLCA HOTTAP – MODEL JCA11001 USER GUIDE
Do not attempt to repair or modify the appliance.
IMPORTANT!
THE APPLIANCE WILL NOT IGNITE AT ALL
Check out the Joolca Well of Wisdom. There’s a wealth of information on your product including some
very handy getting started videos & troubleshooting tips.
Visit http://support.joolca.com.au and navigate to your product.
Joolca Well of Wisdom

Check for sucient water ow and pressure. The unit must have a minimum of 45kPa (at low water
ow) of sustained water pressure and at least 4LPM to activate the burners.
Adjust the gas regulator and water regulator to meet your desired temperature. To increase
temperature; turn the gas regulator control from minimum to maximum and turn the water regulator
control from maximum to minimum.
Check source water temperature. If the source water temperature is too cold then you may need to
‘cycle’ the water through the system back into the source reservoir then through the appliance again to
meet your desired temperature.
Check if there is a blue ame in the ‘viewing window’. If you see a yellow ame it could mean a
breakdown in the gas regulator - immediately shut down the unit. Please call Joolca Customer Service
directly if this happens, DO NOT attempt to use the appliance.
Do not expose the water heater to strong winds as this may cause the ame to blow out.
TROUBLESHOOTING
19 JOOLCA HOTTAP – MODEL JCA11001 USER GUIDE
THE UNIT STARTS FOR A SHORT AMOUNT OF TIME AND THEN SHUTS OFF
WATER IS NOT HOT ENOUGH
If the unit starts on low water ow setting but turns o when you adjust the water ow setting higher;
you either don’t have enough water pressure to operate the unit at this higher ow rate (perhaps
using gravity feed or an undersized pump) or you have a blockage in your lines / water inlet. Check for
debris in the water inlet mesh lter (inside the brass threaded inlet tting) on the HOTTAP.