JS Automation DIO9201 User manual

DIO9201
Digital I/O Card
User’s Manual (V1.5)
健昇科技股份有限公司
JS AUTOMATION CORP.
新北市汐止區中興路 100 號6樓
6F., No.100, Zhongxing Rd.,
Xizhi Dist., New Taipei City, Taiwan
TEL：[phone]
FAX：[phone]
http://www.automation.com.tw
http://www.automation-js.com/
E-mail：[e-mail]

1
Correction record
Version
Record
1.3
1.
Modify 4 Layout and dimensions
2.
Modify 5 Pin definitions
3.
Modify 6 I/O interface diagram
1.4
1.
Modify Notes on hardware installation
2.
Add Warranty
3.
Add specifications to each input and output (chapt. 6)
4.
Modify chapt. 7 External wiring diagram
1.5
Add ADP9201DIN(N) specifications information

2
Contents
1. Forward................................................................................................................................................5
2. Features................................................................................................................................................6
2.1 Main card...................................................................................................................................6
2.2 DIN rail mounted wiring board .................................................................................................6
3. Specifications.......................................................................................................................................7
3.1 DIO9201 Main card...................................................................................................................7
3.2 DIN rail mounted wiring board .................................................................................................8
4. Layout and dimensions........................................................................................................................9
4.1 DIO9201 Main card...................................................................................................................9
4.2 ADP9201DIN DIN rail mounted wiring board .........................................................................9
4.3 ADP9201DIN(N) DIN rail mounted wiring board..................................................................10
4.4 JS51053 for CN1/CN2 20PM DIN rail mounted dummy wiring board..................................10
5. Pin definitions....................................................................................................................................11
6. I/O interface diagram.........................................................................................................................12
6.1 Input diagram...........................................................................................................................12
6.2 Output diagram........................................................................................................................12
7. External wiring diagram ....................................................................................................................14
8. Installation .........................................................................................................................................15
8.1 Card address setting.................................................................................................................15
8.2 I/O descriptions........................................................................................................................15
9. Noise immunity and the use of watch-dog timer...............................................................................16
10. Ordering information..........................................................................................................................17

3
Notes on hardware installation
Please follow step by step as you are installing the control cards.
1. Be sure your system is power off.
2. Be sure your external power supply for the wiring board is power off.
3. Plug your control card in slot, and make sure the golden fingers are put in right contacts.
4. Fasten the screw to fix the card.
5. Connect the cable between the card and wiring board.
6. Connect the external power supply for the wiring board.
7. Recheck everything is OK before system power on.
8. External power on.
Congratulation! You have it.
For more detail of step by step installation guide, please refer the file
“..\download\Supplemental_technical_data\Step_by_step_installation_of_Contrl_Card.pdf “on the CD
come with the product or download the complementary documents from
http://www.automation.com.tw/common/Supplemental_technical_data.htm

4
Warranty
The DIO9201 is warranted against defects in materials and workmanship for a period of two years
from the date of shipment, as evidenced by receipts or serial no. on board. JS automation Corp. will, at
its option, repair or replace product that proves to be defective during the warranty period. This warranty
includes parts, labor and shipping costs of returning.
Except as specified herein, JS automation Corp. makes no warranties, express or implied, and
specifically disclaims any warranty of merchantability or fitness for a particular purpose. Customer’s
right to recover damages caused by fault or negligence on the part of JS automation Corp. shall be
limited to the amount theretofore paid by the customer. JS automation Corp. will not be liable for
damages resulting from loss of data, profits, use of products, or incidental or consequential damages,
even if advised of the possibility thereof. This limitation of the liability of JS automation Corp. will
apply regardless of the form of action, whether in contract or tort, including negligence. Any action
against JS automation Corp. must be brought within one year after the cause of action accrues.
JS automation Corp. shall not be liable for any delay in performance due to causes beyond its reasonable
control. The warranty provided herein does not cover damages, defects, malfunctions, or service failures
caused by owner’s failure to follow the JS automation Corp. installation, operation, or maintenance
instructions; owner’s modification of the product; owner’s abuse, misuse, or negligent acts; and power
failure or surges, fire, flood, accident, actions of third parties, or other events outside reasonable control.
If any defect occurs, you should email to us as the following form to get the fast response:
Detailed Company Information
Company/Organization:
Contact Person:
E-mail:
Address:
Country:
Tel/Fax:
Web Site:
Product information
product model:
serial no.:
Environment to Use: such as CPU board, Operating System, target application...
description of defect: (as detail as possible)

5
1. Forward
Thank you for your selection of DIO9201 DIGITAL I/O card for industrial IBM compatible PC.
In the field of industrial control, digital I/O is generally controlled under a microprocessor, and
owing to their specific consideration of industrial environment, it is quite different from the laboratory
requirement.
JS Automation Corp. has been in this field more than ten years and got the know-how of preventing
noise interfered from the I/O circuit, which makes the difference from others, and we wish the card that
will be helpful to your project.
Other DIO series products:
DIO2232 32 channel input and 32 channel output isolated digital I/O card (ISA bus)
DIO2248 48 channel input and 16 channel output isolated digital I/O card (ISA bus)
DIO2264 64 channel input isolated digital I/O card (ISA bus)
DIO3206 48 channel TTL digital I/O Card (PCI bus)
DIO3208B 8 channel input and 8 channel relay output isolated digital I/O card (PCI bus)
DIO3216B 16 channel input and 16 channel output isolated digital I/O card (PCI bus)
DIO3217 16 channel input and 16 channel output isolated digital I/O card (PCI bus)
with multifunction timer/counter
DIO3232 32 channel input and 32 channel output isolated digital I/O card (PCI bus)
DIO3248 48 channel input and 16 channel output isolated digital I/O card (PCI bus)
DIO3264 64 channel input isolated digital I/O card (PCI bus)
DIO4264 64 TTL digital I/O PC-104 Module
DIO6208 8 channel input and 8 channel relay output isolated digital I/O PCI-104 Module
DIO6216 16 channel input and 16 channel relay output isolated digital I/O PCI-104 Module
Any comment is welcome,
please visit our website
http://www.automation.com.tw/
http://www.automation-js.com/ for the up to date information.

6
2. Features
2.1 Main card
2.1.1 Photo-isolated circuit design provides high noise immunity.
2.1.2 I/P debounce circuit prevents jittering I/P.
2.1.3 Hardware prohibited power-on transient at O/P.
2.1.4 Provide 16 photo-isolated I/P and 16 photo-isolated O/P per card.
2.1.5 Each O/P has free-wheel diode and its drive capacity is 500mA.
2.1.6 On board WDT (watch-dog timer) to shutdown O/P during computer is malfunction.
2.1.7 Two flat cables, easy connect to terminal board.
2.1.8 Half card size, fit for all type of PC.
2.2 DIN rail mounted wiring board
2.2.1 ADP9201DIN DIN rail mounted wiring board
2.2.2 JS51053 20P DIN rail mounted dummy wiring board

7
3. Specifications
3.1 DIO9201 Main card
Digital Input
3.1.1 Input : 16 photo-isolated
3.1.2 ON State : 2.8Vdc(max) 4.5mA(min)
3.1.3 OFF State : 8Vdc(min) 3mA(max)
3.1.4 Switching Speed : 2.2KHz max. ( with on board debounce circuit)
Digital Output
3.1.5 Output : 16 photo-isolated
3.1.6 Output Range : Open collector 0 ~ 45Vdc (on card)
3.1.7 Output Rating : 3A @250Vac, 30Vdc (Relay)
1A @ 48Vdc (NMOS)
1A @ 24Vdc (PMOS)
2A @ 240Vac (SSR)
3.1.8 Sink Current : 500mA(peak) per channel (on card)
3.1.9 Switching Speed : 20KHz(max)(MOS out only)
General
3.1.10 Insulation Resistance : 100M Ohm (min) at 1000Vdc
3.1.11 Isolation Voltage : 2500Vac 1Min
3.1.12 Connector : Two 20-pin male flat-cable connectors
3.1.13 Operation Temperature : 0 to +70 degree C
3.1.14 Storage Temperature : -20 to +80 degree C
3.1.15 Operation Humidity : 5~95% RH, non-condensing
3.1.16 Dimensions : 175(W)*110(H) mm , 6.9(W)*4.4(H)in

8
3.2 DIN rail mounted wiring board
ADP9201DIN DIN rail mounted wiring board
3.2.1 External Supply : DC 24V ± 4V
3.2.2 Input : 8 with LED indicator
3.2.3 Output: ADP9201DIN(R) : 8 relays (3A @250Vac, 3A @30Vdc) with LED
Indicator
ADP9201DIN(N) : 8 NMOS (Sink 1A @48Vdc) with LED
Indicator
ADP9201DIN(P) : 8 PMOS (Source 1A@24Vdc) with LED
Indicator
ADP9201DIN(S) : 8 SSR (2A @240Vac) with LED indicator
3.2.4 Connector: One 20-pin male flat-cable connector
3.2.5 Operation Temperature: 0 to +70 degree C
3.2.6 Operation Humidity: RH5~95%, non-condensing
3.2.7 Dimension: ADP9201DIN(R) / (N) / (P) : 86(W) * 103(L) *45(H)mm;
3.4(W)*4.1(L)*1.8(H)in
ADP9201DIN(S) : 86(W) * 103(L) *50(H)mm
3.4(W)*4.1(L)*2.0(H)in
JS51053 20P DIN rail mounted dummy wiring board
3.2.8 Dimension: 86(W)*79(L)*52(H)mm, 3.4(W)*3.2(L)*2.1(H)in

9
4. Layout and dimensions
4.1 DIO9201 Main card
4.2 ADP9201DIN DIN rail mounted wiring board

10
4.3 ADP9201DIN(N) DIN rail mounted wiring board
4.4 JS51053 for CN1/CN2 20PM DIN rail mounted dummy wiring board

11
5. Pin definitions
PIN
Descriptions
PIN
Descriptions
1
EXT_IN0
2
EXT_OUT0
3
EXT_IN1
4
EXT_OUT1
5
EXT_IN2
6
EXT_OUT2
7
EXT_IN3
8
EXT_OUT3
9
EXT_IN4
10
EXT_OUT4
11
EXT_IN5
12
EXT_OUT5
13
EXT_IN6
14
EXT_OUT6
15
EXT_IN7
16
EXT_OUT7
17
EXTG
18
EXTG
19
+24Ve
20
+24Ve
PIN
Descriptions
PIN
Descriptions
1
EXT_IN8
2
EXT_OUT8
3
EXT_IN9
4
EXT_OUT9
5
EXT_IN10
6
EXT_OUT10
7
EXT_IN11
8
EXT_OUT11
9
EXT_IN12
10
EXT_OUT12
11
EXT_IN13
12
EXT_OUT13
13
EXT_IN14
14
EXT_OUT14
15
EXT_IN15
16
EXT_OUT15
17
EXTG
18
EXTG
19
+24Ve
20
+24Ve

12
6. I/O interface diagram
6.1 Input diagram
For input: IN0~IN15
I/P specification:
VI**
VIH **(min)
10V
VIL **(max)
5V
II**
IIH **(max)
3mA
IIL **(min)
6mA
6.2 Output diagram
Type 1 output :
For output: OUT0~OUT15 (Relay)
O/P specification:
VO**
VO**(max)
250Vac/30Vdc
IO**
Io ** (cont)
3A (rms)
Type 2 output :
For output: OUT0~OUT15 (NMOS)
O/P specification:
VO**
VOH ** (max)
48Vdc
RDS(on) ** (max)
32mΩ
IO**
IOL ** (cont)
1A sink

13
Type 3 output :
For output: OUT0~OUT15 (PMOS)
O/P specification:
VO**
VOH ** (max)
24Vdc
IO**
IOH ** (cont)
1A source
Type 4 output :
For output: OUT0~OUT15 (SSR)
O/P specification:
VO**
Vo ** (max)
240Vac
IO**
Io ** (cont)
2A (rms)
Notes:
** VI, input voltage
** VIH, High-level input voltage
** VIL, Low-level input voltage
** VO, output voltage
** VOH, High-level output voltage
** II, input current
** IIH, High-level input current
** IIL, Low-level input current
** IO, output current
** IOH, High-level output current
** IOL, Low-level output current
** RDS(on), Static Drain-Source On-Resistance

14
7. External wiring diagram
wiring board with Relay output
wiring board with NMOS output
wiring board with PMOS output
wiring board with SSR output

15
8. Installation
8.1 Card address setting
The DIO9201 card occupied 4 I/O addresses and can be set at any location by DIP switch on
card.
Any DIP switch set "on" position means a "zero" in the corresponding address line and a "off"
position means a "one" in the corresponding address line.
For example, we wish to set the card address at 280h - 283h. We should set as follows:
p.s. A1 and A0 are forced to “zero” setting
8.2 I/O descriptions
READ WRITE
BASE ADDRESS I/P DATA FROM CN1 O/P DATA TO CN1
BASE ADDRESS+1 I/P DATA FROM CN2 O/P DATA TO CN2
BASE ADDRESS+2 UNDEFINE UNDEFINE
BASE ADDRESS+3 UNDEFINE DISABLE WDT
Be sure to check the I/O address to prevent conflict with other cards.
To prevent the transient and undefine states occurred mistakes to O/P during power on stage,
the hardware prohibited by a protection circuit. The protection will not release to work until
first writing O/P data on both CN1 and CN2 be finished. After the writing, the O/P of CN1 and
CN2 will simultaneously enabled.

16
9. Noise immunity and the use of watch-dog timer
Any malfunction of computer hardware or software will cause mistakes result on O/P’s, and
meanwhile cause a harm. The causes of malfunctions are mainly noise, which is generated from external
inductance load at random.
JS Automation Corp. put special emphasis on the noise immunity of I/O interface which is often
mishandled by some designer (maybe they put much effort on power line noise, but the result is not so
significant as expected).
In addition to the noise immunity consideration, we also design a watch-dog timer to monitoring
the system I/O status. Basically , the watch-dog timer is a retriggerable timer, if the I/O has been
normally updated (update rate less than 1s) by the computer, it will do nothing but enable the O/P. If any
malfunction occurred and the computer does not update or the update rate too slow, the watch-dog timer
will disable all the O/P to prevent any harm.
To use DIO9201 card will help you:
1. To prevent the noise interference from the I/O.
2. To prevent malfunction of I/O.
We also provide 2 functions about the watch-dog timer:
Shorts the jumper will disable the function of watch-dog timer.
Write the base address+3 will temporary disable the watch-dog timer and any normal read or write to the
CN1 or CN2 port will restart the function.

17
10. Ordering information
PRODUCT
DESCRIPTIONS
DIO9201
32-channel Digital I/O Card for 16 DI and 16 D0 Photo-coupler isolated
ADP9201DIN(R)
DIN rail mounted wiring board with 16 I/O LED indicators and relay
output for 8 DI, 8DO
ADP9201DIN(N)
DIN rail mounted wiring board with 16 I/O LED indicators and NMOS
output for 8 DI, 8DO
ADP9201DIN(P)
DIN rail mounted wiring board with 16 I/O LED indicators and PMOS
output for 8 DI, 8DO
ADP9201DIN(S)
DIN rail mounted wiring board with 16 I/O LED indicators and SSR
output for 8 DI, 8DO
JS51053
DIN rail mounted dummy wiring board
M23207
20-pin flat cable 1.5 M
M23209
20-pin flat cable 3.0 M