JUKI IP-110 Type F User manual

INSTRUCTION MANUAL
* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.
ENGLISH

CONTENTS
1. INSTALLING THE OPERATION PANEL................................................................... 1
2. CONNECTING THE CORD........................................................................................ 2
3. HOW TO USE THE OPERATION PANEL ................................................................. 3
3-1. Names and functions of each components .....................................................3
3-2. Adjusting the contrast of the operation panel display....................................5
3-3. Production control switch connecting connector...........................................5
4. STANDARD PANEL................................................................................................... 6
4-1. Basic screen........................................................................................................6
4-2. How to operate the operation panel for sewing stitching patterns ...............8
(1) Reverse stitching pattern...................................................................................................................8
(2) Overlapped stitching pattern ...........................................................................................................10
(3) Programmed stitching pattern......................................................................................................... 11
(4) Cycle sewing pattern ........................................................................................................................15
4-3. How to use the bobbin thread counter ...........................................................17
4-4. No. of pcs. counter ...........................................................................................18
4-5. Re-sewing switch..............................................................................................18
4-6. Needle up/down compensation switch...........................................................19
4-7. ON/OFF switch of the material edge sensor.............................................19
4-8. Automatic thread trimming switch ............................................................19
4-9. One-shot automatic stitching switch ........................................................19
4-10. Thread trimming prohibition switch ........................................................20
4-11. Key lock ...........................................................................................................20
4-12. Information ......................................................................................................21
(1) Maintenance management function................................................................................................21
(2) Production control function.............................................................................................................25
(3) Working measurement function ......................................................................................................27
4-13. Setting for functions.......................................................................................29
(1) How to change over to the function setting mode ........................................................................29
(2) Function setting list..........................................................................................................................32
5. PANEL FOR LH-4168/4188 ..................................................................................... 37
5-1. Basic screen......................................................................................................37
5-2. How to operate the operation panel for sewing stitching patterns .............41
(1) Reverse stitching pattern.................................................................................................................41
(2) Overlapped stitching pattern ...........................................................................................................43
(3) Corner pattern ...................................................................................................................................44
(4) Step pattern .......................................................................................................................................50
(5) Cycle sewing pattern ........................................................................................................................53
5-3. How to use the bobbin thread counter ...........................................................54
5-4. No. of pcs. counter ...........................................................................................55
5-5. Re-sewing switch..............................................................................................56
5-6. Needle up/down compensation switch...........................................................57

5-7. ON/OFF switch of the material edge sensor.............................................57
5-8. Automatic thread trimming switch ............................................................57
5-9. One-shot automatic stitching switch ........................................................57
5-10. Thread trimming prohibition switch ........................................................58
5-11. Key lock ...........................................................................................................58
5-12. Information ......................................................................................................59
(1) Maintenance management function................................................................................................59
(2) Production control function.............................................................................................................63
(3) Working measurement function ......................................................................................................65
5-13. Setting for functions.......................................................................................67
(1) How to change over to the function setting mode ........................................................................67
(2) Function setting list..........................................................................................................................70
(3) Communication mode ......................................................................................................................77
6. EXTERNAL INTERFACE......................................................................................... 81
7. ERROR DISPLAY .................................................................................................... 81
7-1. Error code list (Error display in panel) ...........................................................82

– 1 –
1. INSTALLING THE OPERATION PANEL
Type B (Type name plate TYPE B0 ＊)Type C (Type name plate TYPE C0 ＊)
Type B Type C
IP-110 / bracket type classied by model correspondence table
WARNING :
To protect against possible personal injury due to abrupt start of the machine, be sure to start the
following work after turning the power off and ascertaining that the motor is at rest.
1) Attach operation panel 1to the machine head using screw 2, plain washer 3, toothed lock washer 4
and spacer 5(for type C) supplied with the operation panel. Select and use screw 2referring to the table.
2) The positions of the holes in the bracket for installing the operation panel are different from each other
according to the respective models. Refer to the table below.
1
3
4
2
5
1
3
4
2
5
3
4
2
134
21
3
2
5
No. Mounted machine head Bracket type Installing
hole used Part No. of screw Remarks
1 DDL-9000 Type B 2－4SS4121415SP(3/16-28)
2 DLN-9010 Type B 2－4SS4121415SP(3/16-28)
3 LH-31 ＊＊ , LH-35 ＊＊ Type B 1－5SS6111210SP(11/64-40)
4 LZ-228 ＊N Type B 3－4SS4121415SP(3/16-28)
To be xed on the exclusive
bracket for installing standard
panel
5 DDL-5550N Type C 1－3SS7121410SN(3/16-24)
Use 2– 3in case of optional
unit (V0 and the like).
6 DDL-8700 Type C 1－3SS7121410SN(3/16-24)
7 DLN-5410N Type C 1－3SS7121410SN(3/16-24)
8 DLU-5494N Type C 1－3SS7121410SN(3/16-24)
9 LH-41 ＊＊ Type B 2－4SM6051000SP(M5) Use screw and washers that
are used for machine head.

– 2 –
WARNING :
Turn OFF the power and start the work after 5 minutes or more have passed so as to prevent
accidents caused by abrupt start of the sewing machine.
2. CONNECTING THE CORD
1) Pass cord 1and FG cord 3(for type C) of the
operation panel through hole Ain the machine
table to route it to the underside of the table.
2) Connect the connector of cord 1to connector
CN34 2 in the control box.
3) For type C, x FG cord 3to the power switch with wood screw 4supplied with the panel as accessories.
Wire FG cord 3after bundling it with the power cable and the like with cable clip band 5supplied with
the panel as accessories.
Bottom surface of table
1
2
A1
3
3
45

– 3 –
3. HOW TO USE THE OPERATION PANEL
3-1. Names and functions of each components
1Re-sewing switch
2Needle up/down compensating switch
3Screen changeover switch
4
With/without reverse feed stitch at sewing start switch
5
With/without reverse feed stitch at sewing end switch
6Reset switch
7Teaching switch
!5 Power display lamp
!6 Media cover
!7 Media slot
(Media inserting opening)
!8 CompactFlash(TM)
(Optional : Part No.40000100)
8Information switch
9Material edge sensor switch
!0 One-shot stitching switch
!1
With/without automatic thread trimmer switch
!2 Thread trimming prohibiting switch
!3 Counter value setting switch
!4
Max.speed limitation variable resistor
1Re-sewing switch
2Needle up/down
compensating switch
3Screen changeover
switch
4With/without reverse feed stitch
at sewing start switch
5With/without reverse feed stitch
at sewing end switch
6Reset switch
This switch is used to continue sewing from the step on the way
after replacing bobbin thread when bobbin thread has run out
during program stitching step.
This is the switch to perform needle up/down compensating stitching.
(Needle up/down compensating stitching and one stitch compensating
stitching can be changed over with function setting No. 22.)
This is the switch to change over the screen.
This is the switch to turn ON/OFF automatic reverse feed stitch
at sewing start.
* This switch cannot be used with the sewing machine which is
not provided with automatic reverse feed stitching device.
This is the switch to turn ON/OFF automatic reverse feed stitch
at sewing end.
* This switch cannot be used with the sewing machine which is
not provided with automatic reverse feed stitching device.
This is the switch to make the value of bobbin thread counter or
sewing counter the set value.
!6
1
!7
34!0 9
25!4
!5 6!3
7
!2 8
!1
!8

– 4 –
7Teaching switch
8Information switch
9Material edge sensor switch
!0
One-shot stitching switch
!1
With/without automatic
thread trimmer switch
!2
Thread trimming
prohibiting switch
!3
Counter value setting
switch
!4
Max. speed limitation variable
resistor
!5
Power display lamp
!6 Media slot cover
!7 Media slot
(Media inserting opening)
This is the switch to set the setting of the number of stitches with
the value of number of stitches which has been actually sewn.
This is the switch to perform various function settings.
Rendered effective when the material edge sensor is installed on
the machine.
Used for selecting whether or not the material edge sensor is
used during sewing.
When this switch is set to effective at the time of program
stitching, the sewing machine automatically operates up to the
specied number of stitches.
When this switch is set to effective at the time of program stitching,
the sewing machine automatically performs thread trimming when
the specied number of stitches has been completed.
This switch prohibits all thread trimmings.
* This switch cannot be used with the sewing machine which is
not provided with the automatic thread trimming device.
This is the switch to set the value of bobbin thread counter or No.
of pcs. counter.
When moving the resistor in the left direction, max. speed is limited.
This lamp lights up when the power switch is turned ON.
This is the cover for media inserting opening.
To open the cover, place your nger on the notch located on the
side of the cover as shown in the gure and push the cover in the
direction of left slanting rear.
* There are some functions that are not able to be operated
with the cover opened. Do not close the cover unless the
CompactFlash(TM) is completely inserted.
To set CompactFlash(TM), place the label face of the
CompactFlash(TM) to the front and insert the part that has a
small hole (place the notch of the edge to the rear) to the panel.
To remove the CompactFlash(TM), hold it between your ngers
and draw it out.
* When the inserting direction of the CompactFlash(TM) is wrong,
the panel and the CompactFlash(TM) may be damaged. Do not
insert anything other than the CompactFlash(TM).

– 5 –
Light Shade
3-2. Adjusting the contrast of the operation panel display
3-3. Production control switch connecting connector
3 2 1
CN105
+ 5V
SW
GND
1
2
3
1. To prevent the operation panel
from breakage, do not touch the
ci rcui t boa r d pat tern a nd the
connector terminal.
2. Do not disassemble the operation
panel to prevent it from breakage.
1) Press in the direction of arrow mark the click of
section Aof cord outlet cover 2assembled in
the rear of operation panel 1and remove the
cover.
2) Turn LCD screen display brightness adjustment
variable resistor 3to adjust the brightness
(contrast) of LCD screen.
1) Press in the direction of arrow mark the click of
section Aof cord outlet cover 2assembled in
the rear of operation panel 1and remove the
cover.
2) Connect the optional relay cable connector
to CN105 3of the production control switch
connecting connector.
Note) Prepare the switch main unit by the
customers or ask JUKI business ofce
about it.
Optional relay cable A (asm.)
JUKI Part No. 40008168
1
3
2
A
1
3
2
A

– 6 –
4-1. Basic screen
WELCOME screen is displayed immediately after turning ON the power.
The screen immediately after WELCOME screen becomes the screen that performs the sewing pattern
setting that was selected when turning OFF the power previously.
Every time switch is pressed, the screen changes.
■Pattern list screen
Selection of the respective shapes is performed.
4. STANDARD PANEL
■Number of stitches of back tuck stitching setting screen
Setting of number of stitches of reverse stitching is performed.
＜When reverse stitching pattern is selected ＞
＜When programmed stitching pattern 1 is selected ＞

– 7 –
■Number of stitches of overlapped stitching setting screen
Setting of number of stitches of overlapped stitching is performed.
■Programmed stitching setting screen
Setting of the respective conditions of programmed stitching is performed.
＜When programmed stitching pattern 1 is selected ＞
■Cycle sewing setting screen
Setting of the step of cycle sewing is performed.
■Cycle sewing pattern setting pop-up
Setting of the pattern of cycle sewing is performed.

– 8 –
■Output display screen
Final target set value, current target value and actual results up to now are displayed.
4-2. How to operate the operation panel for sewing stitching patterns
(1) Reverse stitching pattern
A
B
C
D
A
B
C
D
OFF ON ON
ON ON
OFF
OFF OFF
Sewing
pattern
2
3
Press to display the pattern list screen.
1) Press switch 1to select the reverse stitching pattern, and the screen is automatically changed over to the
number of stitches of reverse stitching setting screen to display the number of stitches which has already
been set.
1

– 9 –
2) When changing the number of stitches, change it with switches 4and 5for setting the number of
stitches A through D.
(The range of the number of stitches that can be changed : 0 to 99 stitches)
3) Press switch 2to set the reverse stitching at the start of sewing.
4) Press switch 3to set the reverse stitching at the end of sewing.
No setting Reverse stitching
at the start of sewing
Double reverse stitching
at the start of sewing
No setting Reverse stitching
at the end of sewing
Double reverse stitching
at the end of sewing
3
2
5
4

– 10 –
(2) Overlapped stitching pattern
B B
A C C
D
Press to display the pattern list screen.
1) Press switch 1to select the overlapped stitching pattern, and the screen is automatically changed over to
the number of stitches of overlapped stitching setting screen to display the number of stitches which has
already been set.
2) When changing the number of stitches, change it with switches 2and 3for setting the number of
stitches for processes A through C. To change the number of times of the whole processes, change it with
switches 4and 5for setting the number of processes D.
(The range of the number of stitches A, B and C that can be changed : 0 to 19 stitches. The range of the
number of processes D that can be changed : 0 to 9 times)
3) Depress the front part of the pedal once, and the sewing machine will repeat the normal stitching and
reverse stitching as many as the number of specied times. Then the sewing machine will automatically
make the thread trimmer actuate and will stop to complete the overlapped stitching procedure. (The one-
shot automatic stitching cannot be turned OFF.)
4) When thread trimming prohibiting function 6is selected, the machine will stop with the needle up upon
completion of the overlapped stitching procedure without performing thread trimming.
1
2
356
4

– 11 –
(3) Programmed stitching pattern
The constant-dimension stitching process can be programmed as many as 20 operation steps. The sewing
conditions including the number of stitches, needle up/down stop mode, automatic thread trimming,
continuous operation steps, lifting/lowering of presser foot and normal/reverse feed stitching can be
separately specified for the respective operation steps. If the lifting of presser foot is specified, the time
during which the presser foot is raised can be also specied.
Programming procedure is described below
taking the pattern on the left side as an example.
Press to display the pattern list screen.
1) Press switch 1to select the programmed stitching pattern, and the screen is automatically changed over
to the programmed stitching setting screen to display the number of stitches and data on the operation
step 1 which have already been specied.
[Step 1]
Example of programmed stitching pattern
Step 4
4
4
4
4
20 20
10
Step 3Step 1
Step 2
10
1
3 5 7 9 !1
2 4 6 8!0

– 12 –
1) Conrm that step 1 is displayed on the panel. Now, set the number of stitches to 20 using switches 2and 3.
2) Set the feeding direction to the normal direction using switches 4and 5.
3) Set the stop state of the sewing machine to the needle-down stop mode using switches 8and 9.
4) Set the position of the presser foot, when the sewing machine stops, to the upper stop position using
switches 8and 9.
(If you want to specify, In particular, the length of time during which the presser foot Is raised, set It as
desired using switches !0 and !1. In the Initial state, the length of time Is 60 seconds. Possible setting
range of the time during which the presser foot Is raised : 0.1 sec. to 99.9 sec.)
If the number of stitches is set to 0 stitch or the stop-state of the sewing machine is
set to the automatic thread trimming mode , the machine will not proceed to the
subsequent operation step.
[Step 2]
5) Press switch !2 once to display step 2.
6) Set the number of stitches to 10 using switches 2and 3.
[Step 3]
7) Set the feeding direction to the normal direction, the stop-state of the sewing machine to the needle-down
stop mode and the position of the presser foot to the upper stop position as in the case of step 1.
8) Press switch !2 once to display step 3.
9) Set the number of stitches to 20 using switches 2and 3.
10) Set the feeding direction to the normal direction, the stop state of the sewing machine to the needle-
down stop mode and the position of the presser foot to the upper stop position as in the case of steps 1
and 2.
Setting with switches 8and 9, or !0 and !1 is possible only in the state that the use of
auto lifter can be performed (FL ON). It is possible to change over FL ON / OFF by turning
ON the power while pressing UP switch of the control box.
3
!2 2
!2 2
3

– 13 –
[Step 4]
11) Press switch !2 once to display step 4.
12) Set the number of stitches to 10 using switches 2and 3.
13) Set the feeding direction to the normal direction using switches 4and 5.
14) Set the stop state of the sewing machine to the automatic thread trimming mode using switches 6
and 7.
15) Set the position of the presser foot, when the sewing machine stops, to the upper stop position using
switches 8and 9.
16) Select the reverse stitching using switches !3 and !4. This completes the data setting procedure.
17) It is also possible to specify the double reverse stitching using switches !3 and !4.
Every time each step is nished, operate the touch-back switch, and the sewing machine runs at a low
speed (stitch compensation operation).
You can program another sewing processes in the programmed stitching pattern 2 following the
aforementioned procedure.
In case of pattern 2, the display on the left end of the screen becomes .
When switch is pressed in the programmed stitching setting screen, the screen is changed over to the
number of stitches of reverse stitching screen and the number of stitches of reverse stitching at the time
of programmed stitching can be set. The number of stitches of reverse stitching can be separately set for
patterns 1 and 2.
3 5 7 9
!2 2 4 6 8
!4
!3

– 14 –
＜Teaching mode ＞
In the teaching mode, it is possible to set the number of stitches of the step in a programmed stitching pattern
to the number of stitches that has been actually sewn.
1) In the programmed stitching setting screen, press teaching switch 1to select the teaching mode.
2) The indication shown on the number of stitches input section changes to . This shows that the sewing
machine has entered the teaching mode.
3) Depress the front part of the pedal to make the sewing machine perform sewing until the last stitch of the
current operation step is reached.
4) Return the pedal to its neutral position to make the sewing machine stop running. Now, the number of
stitches which has been sewn is displayed.
5) Proceed to the subsequent step using switch 2or make the sewing machine perform thread trimming.
This completes the input of the number of stitches for operation step 1.
1) In the programmed stitching pattern setting screen, press one-shot automatic stitching switch 1to select
the one-shot automatic stitching function.
2) A mark is displayed on LCD section of the switch, which shows the one-shot automatic stitching function
has been selected.
3) In the step where the one-shot automatic stitching function has been selected, the sewing machine
will automatically continue sewing, once the sewing machine starts running, until the end of the step is
reached.
＜One-shot automatic stitching ＞
The one-shot automatic stitching function can be separately set by steps.
The number of stitches cannot be inputted by turning the hand wheel by hand or
operating the needle up/down switch.
2
1
1

– 15 –
＜Continuous stitching mode ＞
In this mode, it is possible to make the sewing machine execute the subsequent step after the completion of
the current step.
1) In the programmed stitching pattern setting screen, select the continuous stitching mode using switches
1and 2.
2) As long as the continuous stitching mode is selected, you can make the sewing machine execute the
subsequent step set in the program after the completion of the current step by depressing the front part of
the pedal.
＜To operate the operation panel in combination with the material edge sensor ＞
• When the operation panel is used in combination with the material edge sensor, the sewing process can
be completed not by the predetermined number of stitches but by the input signal of the material edge
sensor.
• Carefully read the Instruction Manual for the material edge sensor before using the sensor with the
operation panel.
(4) Cycle sewing pattern
Reverse stitching pattern, overlapped stitching pattern, programmed stitching pattern 1 and programmed
stitching pattern 2 can be set and sewn as desired. (As many as eight different patterns can be set.)
1) Press switch 1to display the cycle sewing edit pattern setting pop-up.
2
1
1

– 16 –
Switches 2and 3: These switches set the reverse stitching pattern.
Switches 4and 5: These switches set the overlapped stitching pattern.
Switches 6and 7: These switches set the programmed stitching pattern 1.
Switches 8and 9: These switches set the programmed stitching pattern 2.
Switches !0 and !1 : These switches delete the editing step.
Switch !2 : The screen returns to the cycle sewing setting screen.
[Example of setting]
2) Every time the thread trimmer actuates, the machine proceeds to the subsequent pattern which has been
selected. (The step which is being executed is shown in reverse video during execution.)
If the thread trimmer actuates before completion of a pattern, the machine will proceed
to the subsequent program.
579!1
4 6 8 !0 !2
2
3

– 17 –
The machine detects the number of stitches. The preset value on the bobbin thread counter is subtracted in
accordance with the number of stitches detected. (Every time the detector detects 10 stitches, 1 is subtracted
from the preset value on the bobbin thread counter.) When the value on the counter becomes a minus value
as (
........
→1 →0 →–1), the buzzer (peeps three times) and the pop-up display inform that the time to
change the bobbin thread has come.
4-3. How to use the bobbin thread counter
1) Press switch 1to select the bobbin thread counter.
Then press counter reset switch 2to return the
value indicated on the bobbin thread counter to the
initial value (it has been factory-set to “0” at the time
of delivery).
2) Set an initial value using counter value setting
switches 3and 4.
Initial value on the bobbin thread counter
for reference
The bobbin thread counter cannot be
reset during sewing. In this case, make
the thread trimmer actuate once.
If the bobbin thread counter is used in combination with the bobbin thread remaining amount
detecting device, the bobbin thread counter indicates the number of times of detection of the
bobbin thread remaining amount detecting device. So, be sure to use the device after carefully
reading the Instruction Manual for the bobbin thread remaining amount detecting device.
3) Once the initial value is specied, start the sewing machine.
4) When a minus value is shown on the counter, the buzzer peeps three times and the pop-up display
appears, replace the bobbin thread.
5) After the bobbin thread has been properly replaced, press counter reset switch 2to return the value on
the bobbin thread counter to the initial value. Now, re-start the sewing machine.
6) If the remaining amount of bobbin thread is excessive or the bobbin thread runs out before the bobbin
thread counter indicates a minus value, adjust the initial value appropriately using counter value setting
switches 3and 4.
If the remaining amount of bobbin thread is excessive ..... Increase the initial value using the “+” switch.
If the remaining amount of bobbin thread is insufcient .... Decrease the initial value using “–” switch.
* Actually, the bobbin thread counter is affected by the material thickness and the sewing speed. So, adjust
the initial value of the bobbin thread counter in accordance with the operating conditions.
The table below gives the initial setting values for
reference when the bobbin is wound with thread to the
extent that the pinhole in the outside of the bobbin case
is reached as shown in the gure on the left side.
Length of thread
wound round the
bobbin
36 m
31 m
Thread used
Polyester spun
thread #50
Cotton thread #50
Value on bobbin
thread counter
1200
(stitch length : 3 mm)
1000
(stitch length : 3 mm)
Thread tension rate 100 %
Bobbin thread replacement warning pop-up
123
4