JUKI IP-110 Type F User manual

INSTRUCTION MANUAL
* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.
ENGLISH

CONTENTS
1. INSTALLING THE OPERATION PANEL................................................................... 1
2. CONNECTING THE CORD........................................................................................ 2
3. HOW TO USE THE OPERATION PANEL ................................................................. 3
3-1. Names and functions of each components .....................................................3
3-2. Adjusting the contrast of the operation panel display....................................5
3-3. Production control switch connecting connector...........................................5
4. STANDARD PANEL................................................................................................... 6
4-1. Basic screen........................................................................................................6
4-2. How to operate the operation panel for sewing stitching patterns ...............8
(1) Reverse stitching pattern...................................................................................................................8
(2) Overlapped stitching pattern ...........................................................................................................10
(3) Programmed stitching pattern......................................................................................................... 11
(4) Cycle sewing pattern ........................................................................................................................15
4-3. How to use the bobbin thread counter ...........................................................17
4-4. No. of pcs. counter ...........................................................................................18
4-5. Re-sewing switch..............................................................................................18
4-6. Needle up/down compensation switch...........................................................19
4-7. ON/OFF switch of the material edge sensor.............................................19
4-8. Automatic thread trimming switch ............................................................19
4-9. One-shot automatic stitching switch ........................................................19
4-10. Thread trimming prohibition switch ........................................................20
4-11. Key lock ...........................................................................................................20
4-12. Information ......................................................................................................21
(1) Maintenance management function................................................................................................21
(2) Production control function.............................................................................................................25
(3) Working measurement function ......................................................................................................27
4-13. Setting for functions.......................................................................................29
(1) How to change over to the function setting mode ........................................................................29
(2) Function setting list..........................................................................................................................32
5. PANEL FOR LH-4168/4188 ..................................................................................... 37
5-1. Basic screen......................................................................................................37
5-2. How to operate the operation panel for sewing stitching patterns .............41
(1) Reverse stitching pattern.................................................................................................................41
(2) Overlapped stitching pattern ...........................................................................................................43
(3) Corner pattern ...................................................................................................................................44
(4) Step pattern .......................................................................................................................................50
(5) Cycle sewing pattern ........................................................................................................................53
5-3. How to use the bobbin thread counter ...........................................................54
5-4. No. of pcs. counter ...........................................................................................55
5-5. Re-sewing switch..............................................................................................56
5-6. Needle up/down compensation switch...........................................................57

5-7. ON/OFF switch of the material edge sensor.............................................57
5-8. Automatic thread trimming switch ............................................................57
5-9. One-shot automatic stitching switch ........................................................57
5-10. Thread trimming prohibition switch ........................................................58
5-11. Key lock ...........................................................................................................58
5-12. Information ......................................................................................................59
(1) Maintenance management function................................................................................................59
(2) Production control function.............................................................................................................63
(3) Working measurement function ......................................................................................................65
5-13. Setting for functions.......................................................................................67
(1) How to change over to the function setting mode ........................................................................67
(2) Function setting list..........................................................................................................................70
(3) Communication mode ......................................................................................................................77
6. EXTERNAL INTERFACE......................................................................................... 81
7. ERROR DISPLAY .................................................................................................... 81
7-1. Error code list (Error display in panel) ...........................................................82

– 1 –
1. INSTALLING THE OPERATION PANEL
Type B (Type name plate TYPE B0 ＊)Type C (Type name plate TYPE C0 ＊)
Type B Type C
IP-110 / bracket type classied by model correspondence table
WARNING :
To protect against possible personal injury due to abrupt start of the machine, be sure to start the
following work after turning the power off and ascertaining that the motor is at rest.
1) Attach operation panel 1to the machine head using screw 2, plain washer 3, toothed lock washer 4
and spacer 5(for type C) supplied with the operation panel. Select and use screw 2referring to the table.
2) The positions of the holes in the bracket for installing the operation panel are different from each other
according to the respective models. Refer to the table below.
1
3
4
2
5
1
3
4
2
5
3
4
2
134
21
3
2
5
No. Mounted machine head Bracket type Installing
hole used Part No. of screw Remarks
1 DDL-9000 Type B 2－4SS4121415SP(3/16-28)
2 DLN-9010 Type B 2－4SS4121415SP(3/16-28)
3 LH-31 ＊＊ , LH-35 ＊＊ Type B 1－5SS6111210SP(11/64-40)
4 LZ-228 ＊N Type B 3－4SS4121415SP(3/16-28)
To be xed on the exclusive
bracket for installing standard
panel
5 DDL-5550N Type C 1－3SS7121410SN(3/16-24)
Use 2– 3in case of optional
unit (V0 and the like).
6 DDL-8700 Type C 1－3SS7121410SN(3/16-24)
7 DLN-5410N Type C 1－3SS7121410SN(3/16-24)
8 DLU-5494N Type C 1－3SS7121410SN(3/16-24)
9 LH-41 ＊＊ Type B 2－4SM6051000SP(M5) Use screw and washers that
are used for machine head.

– 2 –
WARNING :
Turn OFF the power and start the work after 5 minutes or more have passed so as to prevent
accidents caused by abrupt start of the sewing machine.
2. CONNECTING THE CORD
1) Pass cord 1and FG cord 3(for type C) of the
operation panel through hole Ain the machine
table to route it to the underside of the table.
2) Connect the connector of cord 1to connector
CN34 2 in the control box.
3) For type C, x FG cord 3to the power switch with wood screw 4supplied with the panel as accessories.
Wire FG cord 3after bundling it with the power cable and the like with cable clip band 5supplied with
the panel as accessories.
Bottom surface of table
1
2
A1
3
3
45

– 3 –
3. HOW TO USE THE OPERATION PANEL
3-1. Names and functions of each components
1Re-sewing switch
2Needle up/down compensating switch
3Screen changeover switch
4
With/without reverse feed stitch at sewing start switch
5
With/without reverse feed stitch at sewing end switch
6Reset switch
7Teaching switch
!5 Power display lamp
!6 Media cover
!7 Media slot
(Media inserting opening)
!8 CompactFlash(TM)
(Optional : Part No.40000100)
8Information switch
9Material edge sensor switch
!0 One-shot stitching switch
!1
With/without automatic thread trimmer switch
!2 Thread trimming prohibiting switch
!3 Counter value setting switch
!4
Max.speed limitation variable resistor
1Re-sewing switch
2Needle up/down
compensating switch
3Screen changeover
switch
4With/without reverse feed stitch
at sewing start switch
5With/without reverse feed stitch
at sewing end switch
6Reset switch
This switch is used to continue sewing from the step on the way
after replacing bobbin thread when bobbin thread has run out
during program stitching step.
This is the switch to perform needle up/down compensating stitching.
(Needle up/down compensating stitching and one stitch compensating
stitching can be changed over with function setting No. 22.)
This is the switch to change over the screen.
This is the switch to turn ON/OFF automatic reverse feed stitch
at sewing start.
* This switch cannot be used with the sewing machine which is
not provided with automatic reverse feed stitching device.
This is the switch to turn ON/OFF automatic reverse feed stitch
at sewing end.
* This switch cannot be used with the sewing machine which is
not provided with automatic reverse feed stitching device.
This is the switch to make the value of bobbin thread counter or
sewing counter the set value.
!6
1
!7
34!0 9
25!4
!5 6!3
7
!2 8
!1
!8

– 4 –
7Teaching switch
8Information switch
9Material edge sensor switch
!0
One-shot stitching switch
!1
With/without automatic
thread trimmer switch
!2
Thread trimming
prohibiting switch
!3
Counter value setting
switch
!4
Max. speed limitation variable
resistor
!5
Power display lamp
!6 Media slot cover
!7 Media slot
(Media inserting opening)
This is the switch to set the setting of the number of stitches with
the value of number of stitches which has been actually sewn.
This is the switch to perform various function settings.
Rendered effective when the material edge sensor is installed on
the machine.
Used for selecting whether or not the material edge sensor is
used during sewing.
When this switch is set to effective at the time of program
stitching, the sewing machine automatically operates up to the
specied number of stitches.
When this switch is set to effective at the time of program stitching,
the sewing machine automatically performs thread trimming when
the specied number of stitches has been completed.
This switch prohibits all thread trimmings.
* This switch cannot be used with the sewing machine which is
not provided with the automatic thread trimming device.
This is the switch to set the value of bobbin thread counter or No.
of pcs. counter.
When moving the resistor in the left direction, max. speed is limited.
This lamp lights up when the power switch is turned ON.
This is the cover for media inserting opening.
To open the cover, place your nger on the notch located on the
side of the cover as shown in the gure and push the cover in the
direction of left slanting rear.
* There are some functions that are not able to be operated
with the cover opened. Do not close the cover unless the
CompactFlash(TM) is completely inserted.
To set CompactFlash(TM), place the label face of the
CompactFlash(TM) to the front and insert the part that has a
small hole (place the notch of the edge to the rear) to the panel.
To remove the CompactFlash(TM), hold it between your ngers
and draw it out.
* When the inserting direction of the CompactFlash(TM) is wrong,
the panel and the CompactFlash(TM) may be damaged. Do not
insert anything other than the CompactFlash(TM).

– 5 –
Light Shade
3-2. Adjusting the contrast of the operation panel display
3-3. Production control switch connecting connector
3 2 1
CN105
+ 5V
SW
GND
1
2
3
1. To prevent the operation panel
from breakage, do not touch the
ci rcui t boa r d pat tern a nd the
connector terminal.
2. Do not disassemble the operation
panel to prevent it from breakage.
1) Press in the direction of arrow mark the click of
section Aof cord outlet cover 2assembled in
the rear of operation panel 1and remove the
cover.
2) Turn LCD screen display brightness adjustment
variable resistor 3to adjust the brightness
(contrast) of LCD screen.
1) Press in the direction of arrow mark the click of
section Aof cord outlet cover 2assembled in
the rear of operation panel 1and remove the
cover.
2) Connect the optional relay cable connector
to CN105 3of the production control switch
connecting connector.
Note) Prepare the switch main unit by the
customers or ask JUKI business ofce
about it.
Optional relay cable A (asm.)
JUKI Part No. 40008168
1
3
2
A
1
3
2
A

– 6 –
4-1. Basic screen
WELCOME screen is displayed immediately after turning ON the power.
The screen immediately after WELCOME screen becomes the screen that performs the sewing pattern
setting that was selected when turning OFF the power previously.
Every time switch is pressed, the screen changes.
■Pattern list screen
Selection of the respective shapes is performed.
4. STANDARD PANEL
■Number of stitches of back tuck stitching setting screen
Setting of number of stitches of reverse stitching is performed.
＜When reverse stitching pattern is selected ＞
＜When programmed stitching pattern 1 is selected ＞

– 7 –
■Number of stitches of overlapped stitching setting screen
Setting of number of stitches of overlapped stitching is performed.
■Programmed stitching setting screen
Setting of the respective conditions of programmed stitching is performed.
＜When programmed stitching pattern 1 is selected ＞
■Cycle sewing setting screen
Setting of the step of cycle sewing is performed.
■Cycle sewing pattern setting pop-up
Setting of the pattern of cycle sewing is performed.