JUKI IP-110 Type F User manual

– i –
INSTRUCTION MANUAL
* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.
ENGLISH

– ii –
CONTENTS
1. SETUP OF HARDWARE .................................................................................................1
1-1. Installing IPOP circuit board.........................................................................................................1
1-2. Installing the panel.........................................................................................................................1
2. HOW TO USE THE OPERATION PANEL .......................................................................2
2-1. Names and functions of each components.................................................................................2
2-2. Adjusting the contrast of the operation panel display ...............................................................4
2-3. Production control switch connecting connector ......................................................................4
2-4. Screen list.......................................................................................................................................5
2-5. How to operate the operation panel for sewing stitching patterns...........................................7
(1) Free stitching pattern .........................................................................................................................7
(2) Constant dimension stitching pattern ..............................................................................................8
(3) Overlapped stitching pattern .............................................................................................................9
(4) Square stitching pattern...................................................................................................................10
2-6. How to use the bobbin thread counter ......................................................................................12
2-7. Sewing counter ............................................................................................................................13
2-8. Needle up/down compensation switch......................................................................................13
2-9. ON/OFF switch of the material edge sensor .......................................................................13
2-10. Automatic thread trimming switch .....................................................................................13
2-11. One-shot automatic stitching switch .................................................................................13
2-12. Thread trimming prohibition switch ...................................................................................14
3. INFORMATION ..............................................................................................................14
3-1. Operator level...............................................................................................................................14
(1) Sewing management information ...................................................................................................14
(2) Production control function.............................................................................................................17
(3) Working measurement function ......................................................................................................19
3-2. Maintenance personnel level ......................................................................................................20
(1) Sewing common data function........................................................................................................20
3-3. Setting for functions....................................................................................................................41
(1) How to change over to the function setting mode ........................................................................41
(2) Function setting list..........................................................................................................................43
4. EXTERNAL INTERFACE...............................................................................................46
5. ERROR DISPLAY ..........................................................................................................46

– 1 –
1
2
43
3
2
5
1. SETUP OF HARDWARE
45˚
CN41
CN121
1-1. Installing IPOP circuit board
IPOP circuit
board
2) Set the panel cord same as the other machine
head cords, insert it to CN121 of the control box,
and lock it.
3) Put it together with other machine head cords and
bundle them with clip band 5.
4) Close the front cover and tighten two screws,
while taking care not to put the cords in the front
cover.
1-2. Installing the panel
Refer to Instruction Manual for SC-510 together with this Instruction Manual.
WARNING :
• To prevent personal injury caused by abrupt start of the sewing machine, carry out the work after turning OFF
the power switch and a lapse of 5 minutes or more.
• To prevent damage of device caused by maloperation and wrong specifications, be sure to connect all the
corresponding connectors to the specied places.
• To prevent personal injury caused by maloperation, be sure to lock the connector with lock.
• As for the details of handling respective devices, read carefully the Instruction Manuals supplied with the
devices before handling the devices.
1) Install operation panel 1on the machine head
using screws 2, washers 3and spring washers
4supplied as accessories.
Do not disassemble the operation panel to
prevent it from breakage.
1) Loosen two screws in the front cover of control
box and open the front cover.
2) Remove connectors and ground wire of the circuit
board attached to the front cover.
3) Place the front cover at an angle of approximate
45°, draw it in the direction of arrow, and remove
it from the box main unit.
Do not draw the front cover forcibly since
there is the possibility that the click of front
cover is broken.
4) Securely insert CN41 of IPOP circuit board supplied
as accessories to white connector CN41 on the
front cover circuit board from the upper side.
5) Fix IPOP circuit board with two screws 1supplied
as accessories.
6) Place the front cover at an angle of approximate
45°, attach it to the box main unit, and attach
connectors and ground wire which have been
removed in step 2).
When removing IPOP circuit board, turn
OFF the power and remove it after 5 minutes
or more have passed.
11
4

– 2 –
2. HOW TO USE THE OPERATION PANEL
2-1. Names and functions of each components
1Re-sewing switch
2Needle up/down compensating switch
3Screen changeover switch
4With/without reverse feed stitch at
sewing start switch
5With/without reverse feed stitch at
sewing end switch
6Reset switch
7Teaching switch
!5 Power display lamp
!6 Media cover
!7 Media slot (Media inserting opening)
!8CompactFlash(TM)
(Optional: Part No. 40000100)
8Information switch
9Material edge sensor switch
!0 One-shot stitching switch
!1 With/without automatic thread trimmer
switch
!2 Thread trimming prohibiting switch
!3 Counter value setting switch
!4Max.speed limitation variable resistor
1Re-sewing switch Unused
2Needle up/down
compensating switch
This is the switch to perform needle up/down compensating stitching.
(Needle up/down compensating stitching and one stitch compensating
stitching can be changed over with function setting No. 22.)
3Screen changeover
switch
This is the switch to change over the screen.
4With/without reverse feed
stitch at sewing start
switch
This is the switch to turn ON/OFF automatic reverse feed stitch at
sewing start.
* This switch cannot be used with the sewing machine which is not
provided with automatic reverse feed stitching device.
5With/without reverse
feed stitch at sewing end
switch
This is the switch to turn ON/OFF automatic reverse feed stitch at
sewing end.
* This switch cannot be used with the sewing machine which is not
provided with automatic reverse feed stitching device.
6Reset switch This is the switch to make the value of bobbin thread counter or
sewing counter the set value.
!6
1
!7
34!0 9
25!4
!5 6!3
7
!2 8
!1
!8

– 3 –
7Teaching switch Unused
8Information switch This is the switch to perform various function settings.
9Material edge sensor
switch
Rendered effective when the material edge sensor is installed on
the machine.
Used for selecting whether or not the material edge sensor is used
during sewing.
!0
One-shot stitching switch When this switch is set to effective, the sewing machine
automatically operates up to the specied number of stitches.
!1 With/without automatic
thread trimmer switch
When this switch is set to effective, the sewing machine
automatically performs thread trimming when the specied number
of stitches has been completed.
!2 Thread trimming
prohibiting switch
This switch prohibits all thread trimmings.
* This switch cannot be used with the sewing machine which is not
provided with the automatic thread trimming device.
!3 Counter value setting
switch
This is the switch to set the value of bobbin thread counter or No. of
pcs. counter.
!4 Max. speed limitation
variable resistor
When moving the resistor in the left direction, max. speed is limited.
!5 Power display lamp This lamp lights up when the power switch is turned ON.
!6 Media slot cover This is the cover for media inserting opening.
To open the cover, place your ngers on the notch located on the
side of the cover as shown in the gure and push the cover in the
direction of left slanting rear.
* There are some functions that are not able to be operated
with the cover opened. Do not close the cover unless the
CompactFlash(TM) is completely inserted.
!7 Media slot (Media inserting opening) To set the CompactFlash(TM), place the label face of the
CompactFlash(TM) to the front and insert the part that has a small
hole (place the notch of the edge to the rear) to the panel.
To remove the CompactFlash(TM), hold it between your ngers and
draw it out.
* When the inserting direction of the CompactFlash(TM) is wrong,
the panel and the CompactFlash(TM) may be damaged. Do not
insert anything other than the CompactFlash(TM).

– 4 –
1
3
2
A
+ 5V
SW
GND
Light Shade
2-2. Adjusting the contrast of the operation panel display
2-3. Production control switch connecting connector
3 2 1
CN105
1
2
3
1. To prevent the operation panel from
breakage, do not touch the circuit board
pattern and the connector terminal.
2. Do not disassemble the operation panel
to prevent it from breakage.
1) Press in the direction of arrow mark the click of
section Aof cord outlet cover 2assembled in
the rear of operation panel 1and remove the
cover.
2) Turn LCD screen display brightness adjustment
variable resistor 3to adjust the brightness
(contrast) of LCD screen.
1) Press in the direction of arrow mark the click of
section Aof cord outlet cover 2assembled in
the rear of operation panel 1and remove the
cover.
2) Connect the optional relay cable connector
to CN105 3of the production control switch
connecting connector.
Note) Prepare the switch main unit by the
customers or ask JUKI business ofce
about it.
Optional relay cable A (asm.)
JUKI Part No. 40008168
1
3
2
A

– 5 –
2-4. Screen list
WELCOME screen is displayed immediately after turning ON the power.
The screen immediately after WELCOME screen becomes the setting screen of pattern selection.
Every time switch is pressed, the screen changes.
When connecting with the sewing machine of MO system, MF system, MH system and DLN system, or setting
1 of Function setting No. 6 Clutch motor function or 1 of the setting No. 106 Pattern control function, the output
display screen is displayed.
■Number of stitches of free stitching setting screen
Setting of number of stitches of free stitching is performed.
■Number of stitches of constant dimension stitching setting screen
Setting of number of stitches of constant dimension stitching is performed.
■Pattern list screen
Selection of the respective shapes is performed.

– 6 –
■Output display screen
Final target set value, current target value and actual results up to now are displayed.
■Number of stitches of overlapped stitching setting screen
Setting of number of stitches of overlapped stitching is performed.
■Number of stitches of square stitching setting screen
Setting of number of stitches of square stitching is performed.
■
Output display screen (for sewing machines of MO system, MF system, MH system and DLN system)
Final target set value, current target value and actual results up to now are displayed.
In case of the sewing machines of MO system, MF system, MH system and DLN system, only this screen
is displayed.
When Function setting No. 76 Clutch motor function is set to 1 or the setting No. 106 Pattern control
function is set to 1, also only this screen is displayed.

– 7 –
2-5. How to operate the operation panel for sewing stitching patterns
(1) Free stitching pattern
Press to display the pattern list screen.
1) Press switch 1to select the free stitching pattern, and the screen is automatically changed over to
the number of stitches of free stitching setting screen to display the number of stitches which has been
already set.
2) When changing the number of stitches, change it with switches 4and 5for setting the number of
stitches A through D.
(The range of the number of stitches that can be changed : 0 to 99 stitches)
1
3
2
5
4
A
B
C
D
A
B
C
D
OFF ON ON
ON ON
OFF
OFF OFF
Sewing
pattern
2
3

– 8 –
(2) Constant dimension stitching pattern
Press to display the pattern list screen.
1) Press switch 1to select the constant dimension stitching pattern, and the screen is automatically
changed over to the number of stitches of constant dimension stitching setting screen to display the
number of stitches which has been already set.
3) Press switch 2to set the reverse stitching at the start of sewing.
4) Press switch 3to set the reverse stitching at the end of sewing.
No setting Reverse stitching
at the end of sewing
Double reverse stitching
at the end of sewing
No setting Reverse stitching
at the start of sewing
Double reverse stitching
at the start of sewing
Sewing
pattern
A
B
B
A
B
B
A
OFF ON ON
ON ON
OFF
OFF OFF
2
3
A
C D C D C D C D
1
4
57
6
9
8
!0
2
3