JUKI IP-110 Type F User manual

– i –
INSTRUCTION MANUAL
* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.
ENGLISH

– ii –
CONTENTS
1. SETUP OF HARDWARE .................................................................................................1
1-1. Installing IPOP circuit board.........................................................................................................1
1-2. Installing the panel.........................................................................................................................1
2. HOW TO USE THE OPERATION PANEL .......................................................................2
2-1. Names and functions of each components.................................................................................2
2-2. Adjusting the contrast of the operation panel display ...............................................................4
2-3. Production control switch connecting connector ......................................................................4
2-4. Screen list.......................................................................................................................................5
2-5. How to operate the operation panel for sewing stitching patterns...........................................7
(1) Free stitching pattern .........................................................................................................................7
(2) Constant dimension stitching pattern ..............................................................................................8
(3) Overlapped stitching pattern .............................................................................................................9
(4) Square stitching pattern...................................................................................................................10
2-6. How to use the bobbin thread counter ......................................................................................12
2-7. Sewing counter ............................................................................................................................13
2-8. Needle up/down compensation switch......................................................................................13
2-9. ON/OFF switch of the material edge sensor .......................................................................13
2-10. Automatic thread trimming switch .....................................................................................13
2-11. One-shot automatic stitching switch .................................................................................13
2-12. Thread trimming prohibition switch ...................................................................................14
3. INFORMATION ..............................................................................................................14
3-1. Operator level...............................................................................................................................14
(1) Sewing management information ...................................................................................................14
(2) Production control function.............................................................................................................17
(3) Working measurement function ......................................................................................................19
3-2. Maintenance personnel level ......................................................................................................20
(1) Sewing common data function........................................................................................................20
3-3. Setting for functions....................................................................................................................41
(1) How to change over to the function setting mode ........................................................................41
(2) Function setting list..........................................................................................................................43
4. EXTERNAL INTERFACE...............................................................................................46
5. ERROR DISPLAY ..........................................................................................................46

– 1 –
1
2
43
3
2
5
1. SETUP OF HARDWARE
45˚
CN41
CN121
1-1. Installing IPOP circuit board
IPOP circuit
board
2) Set the panel cord same as the other machine
head cords, insert it to CN121 of the control box,
and lock it.
3) Put it together with other machine head cords and
bundle them with clip band 5.
4) Close the front cover and tighten two screws,
while taking care not to put the cords in the front
cover.
1-2. Installing the panel
Refer to Instruction Manual for SC-510 together with this Instruction Manual.
WARNING :
• To prevent personal injury caused by abrupt start of the sewing machine, carry out the work after turning OFF
the power switch and a lapse of 5 minutes or more.
• To prevent damage of device caused by maloperation and wrong specifications, be sure to connect all the
corresponding connectors to the specied places.
• To prevent personal injury caused by maloperation, be sure to lock the connector with lock.
• As for the details of handling respective devices, read carefully the Instruction Manuals supplied with the
devices before handling the devices.
1) Install operation panel 1on the machine head
using screws 2, washers 3and spring washers
4supplied as accessories.
Do not disassemble the operation panel to
prevent it from breakage.
1) Loosen two screws in the front cover of control
box and open the front cover.
2) Remove connectors and ground wire of the circuit
board attached to the front cover.
3) Place the front cover at an angle of approximate
45°, draw it in the direction of arrow, and remove
it from the box main unit.
Do not draw the front cover forcibly since
there is the possibility that the click of front
cover is broken.
4) Securely insert CN41 of IPOP circuit board supplied
as accessories to white connector CN41 on the
front cover circuit board from the upper side.
5) Fix IPOP circuit board with two screws 1supplied
as accessories.
6) Place the front cover at an angle of approximate
45°, attach it to the box main unit, and attach
connectors and ground wire which have been
removed in step 2).
When removing IPOP circuit board, turn
OFF the power and remove it after 5 minutes
or more have passed.
11
4

– 2 –
2. HOW TO USE THE OPERATION PANEL
2-1. Names and functions of each components
1Re-sewing switch
2Needle up/down compensating switch
3Screen changeover switch
4With/without reverse feed stitch at
sewing start switch
5With/without reverse feed stitch at
sewing end switch
6Reset switch
7Teaching switch
!5 Power display lamp
!6 Media cover
!7 Media slot (Media inserting opening)
!8CompactFlash(TM)
(Optional: Part No. 40000100)
8Information switch
9Material edge sensor switch
!0 One-shot stitching switch
!1 With/without automatic thread trimmer
switch
!2 Thread trimming prohibiting switch
!3 Counter value setting switch
!4Max.speed limitation variable resistor
1Re-sewing switch Unused
2Needle up/down
compensating switch
This is the switch to perform needle up/down compensating stitching.
(Needle up/down compensating stitching and one stitch compensating
stitching can be changed over with function setting No. 22.)
3Screen changeover
switch
This is the switch to change over the screen.
4With/without reverse feed
stitch at sewing start
switch
This is the switch to turn ON/OFF automatic reverse feed stitch at
sewing start.
* This switch cannot be used with the sewing machine which is not
provided with automatic reverse feed stitching device.
5With/without reverse
feed stitch at sewing end
switch
This is the switch to turn ON/OFF automatic reverse feed stitch at
sewing end.
* This switch cannot be used with the sewing machine which is not
provided with automatic reverse feed stitching device.
6Reset switch This is the switch to make the value of bobbin thread counter or
sewing counter the set value.
!6
1
!7
34!0 9
25!4
!5 6!3
7
!2 8
!1
!8

– 3 –
7Teaching switch Unused
8Information switch This is the switch to perform various function settings.
9Material edge sensor
switch
Rendered effective when the material edge sensor is installed on
the machine.
Used for selecting whether or not the material edge sensor is used
during sewing.
!0
One-shot stitching switch When this switch is set to effective, the sewing machine
automatically operates up to the specied number of stitches.
!1 With/without automatic
thread trimmer switch
When this switch is set to effective, the sewing machine
automatically performs thread trimming when the specied number
of stitches has been completed.
!2 Thread trimming
prohibiting switch
This switch prohibits all thread trimmings.
* This switch cannot be used with the sewing machine which is not
provided with the automatic thread trimming device.
!3 Counter value setting
switch
This is the switch to set the value of bobbin thread counter or No. of
pcs. counter.
!4 Max. speed limitation
variable resistor
When moving the resistor in the left direction, max. speed is limited.
!5 Power display lamp This lamp lights up when the power switch is turned ON.
!6 Media slot cover This is the cover for media inserting opening.
To open the cover, place your ngers on the notch located on the
side of the cover as shown in the gure and push the cover in the
direction of left slanting rear.
* There are some functions that are not able to be operated
with the cover opened. Do not close the cover unless the
CompactFlash(TM) is completely inserted.
!7 Media slot (Media inserting opening) To set the CompactFlash(TM), place the label face of the
CompactFlash(TM) to the front and insert the part that has a small
hole (place the notch of the edge to the rear) to the panel.
To remove the CompactFlash(TM), hold it between your ngers and
draw it out.
* When the inserting direction of the CompactFlash(TM) is wrong,
the panel and the CompactFlash(TM) may be damaged. Do not
insert anything other than the CompactFlash(TM).

– 4 –
1
3
2
A
+ 5V
SW
GND
Light Shade
2-2. Adjusting the contrast of the operation panel display
2-3. Production control switch connecting connector
3 2 1
CN105
1
2
3
1. To prevent the operation panel from
breakage, do not touch the circuit board
pattern and the connector terminal.
2. Do not disassemble the operation panel
to prevent it from breakage.
1) Press in the direction of arrow mark the click of
section Aof cord outlet cover 2assembled in
the rear of operation panel 1and remove the
cover.
2) Turn LCD screen display brightness adjustment
variable resistor 3to adjust the brightness
(contrast) of LCD screen.
1) Press in the direction of arrow mark the click of
section Aof cord outlet cover 2assembled in
the rear of operation panel 1and remove the
cover.
2) Connect the optional relay cable connector
to CN105 3of the production control switch
connecting connector.
Note) Prepare the switch main unit by the
customers or ask JUKI business ofce
about it.
Optional relay cable A (asm.)
JUKI Part No. 40008168
1
3
2
A

– 5 –
2-4. Screen list
WELCOME screen is displayed immediately after turning ON the power.
The screen immediately after WELCOME screen becomes the setting screen of pattern selection.
Every time switch is pressed, the screen changes.
When connecting with the sewing machine of MO system, MF system, MH system and DLN system, or setting
1 of Function setting No. 6 Clutch motor function or 1 of the setting No. 106 Pattern control function, the output
display screen is displayed.
■Number of stitches of free stitching setting screen
Setting of number of stitches of free stitching is performed.
■Number of stitches of constant dimension stitching setting screen
Setting of number of stitches of constant dimension stitching is performed.
■Pattern list screen
Selection of the respective shapes is performed.

– 6 –
■Output display screen
Final target set value, current target value and actual results up to now are displayed.
■Number of stitches of overlapped stitching setting screen
Setting of number of stitches of overlapped stitching is performed.
■Number of stitches of square stitching setting screen
Setting of number of stitches of square stitching is performed.
■
Output display screen (for sewing machines of MO system, MF system, MH system and DLN system)
Final target set value, current target value and actual results up to now are displayed.
In case of the sewing machines of MO system, MF system, MH system and DLN system, only this screen
is displayed.
When Function setting No. 76 Clutch motor function is set to 1 or the setting No. 106 Pattern control
function is set to 1, also only this screen is displayed.

– 7 –
2-5. How to operate the operation panel for sewing stitching patterns
(1) Free stitching pattern
Press to display the pattern list screen.
1) Press switch 1to select the free stitching pattern, and the screen is automatically changed over to
the number of stitches of free stitching setting screen to display the number of stitches which has been
already set.
2) When changing the number of stitches, change it with switches 4and 5for setting the number of
stitches A through D.
(The range of the number of stitches that can be changed : 0 to 99 stitches)
1
3
2
5
4
A
B
C
D
A
B
C
D
OFF ON ON
ON ON
OFF
OFF OFF
Sewing
pattern
2
3

– 8 –
(2) Constant dimension stitching pattern
Press to display the pattern list screen.
1) Press switch 1to select the constant dimension stitching pattern, and the screen is automatically
changed over to the number of stitches of constant dimension stitching setting screen to display the
number of stitches which has been already set.
3) Press switch 2to set the reverse stitching at the start of sewing.
4) Press switch 3to set the reverse stitching at the end of sewing.
No setting Reverse stitching
at the end of sewing
Double reverse stitching
at the end of sewing
No setting Reverse stitching
at the start of sewing
Double reverse stitching
at the start of sewing
Sewing
pattern
A
B
B
A
B
B
A
OFF ON ON
ON ON
OFF
OFF OFF
2
3
A
C D C D C D C D
1
4
57
6
9
8
!0
2
3

– 9 –
3) Press switch 2to set the reverse stitching at the start of sewing.
5)
When automatic thread trimming switch 8is selected, thread trimming is automatically performed after
processes C D have been completed. (When setting the reverse stitching at the end of sewing, thread
trimming is automatically performed after the reverse stitching at the end of sewing has been completed.
When automatic thread trimming switch 8is not selected, press the touch-back switch after processes C
D have been completed, and the sewing machine rotates at low speed. (Compensation stitching operation)
In addition, when the pedal is returned to the neutral position and the front part of it is depressed again,
the sewing can be continued regardless of the setting of the number of stitches.
6) When thread trimming prohibiting switch 9is selected, the sewing machine will stop with the needle up
without performing thread trimming.
7) When one-shot automatic stitching switch !0 is selected, automatic sewing is performed at the set speed
without a break by depressing the front part of the pedal.
2) When changing the number of stitches of the reverse stitching, change it with switches 4and 5for
setting the number of stitches of A and B.
In addition, when changing the number of stitches of the constant dimension stitching, change it with
switches 6and 7for setting the number of stitches of C D.
(The range of the number of stitches that can be changed : A and B = 0 to 19 stitches, C D = 0 to 500 stitches)
No setting
No setting Reverse stitching
at the end of sewing
Double reverse stitching
at the end of sewing
Reverse stitching
at the start of sewing
Double reverse stitching
at the start of sewing
(3) Overlapped stitching pattern
Press to display the pattern list screen.
1) Press switch 1to select the overlapped stitching pattern, and the screen is automatically changed over to
the number of stitches of overlapped stitching setting screen to display the number of stitches which has
already been set.
B B
A C C
D
4) Press switch 3to set the reverse stitching at the end of sewing.
1

– 10 –
(4) Square stitching pattern
1) Press switch 1to select the square stitching pattern, and the screen is automatically changed over to
the number of stitches of square stitching setting screen to display the number of stitches which has been
already set.
2) When changing the number of stitches, change it with switches 2and 3for setting the number of
stitches for processes A through C. To change the number of times of the whole processes, change it with
switches 4and 5for setting the number of processes D.
(The range of the number of stitches A, B and C that can be changed : 0 to 19 stitches. The range of the
number of processes D that can be changed : 0 to 9 times)
3) Depress the front part of the pedal once, and the sewing machine will repeat the normal stitching and
reverse stitching as many as the number of specied times. Then the sewing machine will automatically
make the thread trimmer actuate and will stop to complete the overlapped stitching procedure. (The one-
shot automatic stitching cannot be turned OFF.)
4) When thread trimming prohibiting function 6is selected, the machine will stop with the needle up upon
completion of the overlapped stitching procedure without performing thread trimming.
Press to display the pattern list screen.
1
A
B
A
B
OFF
2
3
C
CC
DD
D
D
CC
D
C
A
B
C
DA
B
C
OFFON ON
ON
ONOFF
OFF
Sewing
pattern
DD
2
3 5 6
4

– 11 –
No setting Reverse stitching
at the start of sewing
Double reverse stitching
at the start of sewing
No setting Reverse stitching
at the end of sewing
Double reverse stitching
at the end of sewing
5) The sewing machine automatically stops after completion of the process at processes C and D. At this
time, the sewing machine rotates at low speed when the touch-back switch is pressed (compensation
stitching operation). In addition, when the pedal is returned to the neutral position and the front part of it is
depressed again, the sewing can be continued regardless of the setting of the number of stitches.
6) When automatic thread trimming switch 8is selected, thread trimming is automatically performed after
completion of the last process. (When the reverse feed stitching at the end of sewing is set, the reverse
feed stitching at the end of sewing becomes the last process, and automatic thread trimming is performed
after completion of the process.)
7) When thread trimming prohibiting switch 9is selected, the sewing machine will stop with the needle up
without performing thread trimming.
8) When one-shot automatic stitching switch !0 is selected, automatic sewing is performed at the set speed
without a break by depressing the front part of pedal at processes C and D.
9) When the sewing machine is provided with auto-lifter, the presser foot automatically goes up after
completion of the process at processes C and D.
2) When changing the number of stitches of reverse stitching, change it with switches 4and 5for setting
the number of stitches of A and B.
In addition, when changing the number of stitches of square stitching, change it with switches 6and 7
for setting the number of stitches of C and D.
(The range of the number of stitches that can be changed : A and B = 0 to 19 stitches, C and D = 0 to 99
stitches)
3) Press switch 2to set the reverse stitching at the start of sewing.
4) Press switch 3to set the reverse stitching at the end of sewing.
2
53 9
46
7 8
!0

– 12 –
The machine detects the number of stitches. The preset value on the bobbin thread counter is subtracted in
accordance with the number of stitches detected. (Every time the detector detects 10 stitches, 1 is subtracted
from the preset value on the bobbin thread counter.) When the value on the counter becomes a minus value
as (
........
→1 →0 →–1), the buzzer (peeps three times) and the pop-up display inform that the time to
change the bobbin thread has come.
2-6. How to use the bobbin thread counter
1) Press switch 1to select the bobbin thread counter.
Then press counter reset switch 2to return the
value indicated on the bobbin thread counter to the
initial value (it has been factory-set to “0” at the time
of delivery).
2) Set an initial value using counter value setting
switches 3and 4.
Initial value on the bobbin thread counter
for reference
* Actually, the bobbin thread counter is affected by
the material thickness and the sewing speed. So,
adjust the initial value of the bobbin thread counter in
accordance with the operating conditions.
The table below gives the initial setting values for
reference when the bobbin is wound with thread to the
extent that the pinhole in the outside of the bobbin case
is reached as shown in the gure on the left side.
The bobbin thread counter cannot be reset
during sewing. In this case, make the thread
trimmer actuate once.
If the bobbin thread counter is used in combination with the bobbin thread remaining amount
detecting device, the bobbin thread counter indicates the number of times of detection of the bobbin
thread remaining amount detecting device. So, be sure to use the device after carefully reading the
Instruction Manual for the bobbin thread remaining amount detecting device.
Thread tension rate 100 %
3) Once the initial value is specied, start the sewing machine.
4) When a minus value is shown on the counter, the buzzer peeps three times and the pop-up display
appears, replace the bobbin thread.
Bobbin thread replacement warning pop-up
5) After the bobbin thread has been properly replaced, press counter reset switch 2to return the value on
the bobbin thread counter to the initial value. Now, re-start the sewing machine.
6) If the remaining amount of bobbin thread is excessive or the bobbin thread runs out before the bobbin
thread counter indicates a minus value, adjust the initial value appropriately using counter value setting
switches 3and 4.
If the remaining amount of bobbin thread is excessive ..... Increase the initial value using the “+” switch.
If the remaining amount of bobbin thread is insufcient .... Decrease the initial value using “–” switch.
1 2 3
4
Thread used
Length of thread
wound round the
bobbin
Value on bobbin
thread counter
Polyester spun
thread #50 36 m 1200
(stitch length : 3 mm)
Cotton thread #50 31 m 1000
(stitch length : 3 mm)

– 13 –
Count-up is performed every time thread trimming is performed. (0 →1 →2 ........... →9999)
2-7. Sewing counter
After selecting the sewing counter by pressing switch 1,
the counter value can be modified using counter value
setting switches 2and 3. In addition, the sewing counter
value returns to "0" by pressing counter reset switch 4.
2-8. Needle up/down compensation switch
2-9. ON/OFF switch of the material edge sensor
• When the material edge sensor, which is optionally available, is connected to the operation panel, the ON/
OFF switch of the material edge sensor becomes effective.
• If the material edge sensor is specied, the sewing machine will automatically stop running or perform
thread trimming when the sensor detects the material edge.
If the material edge sensor is used in combination with the operation panel, carefully read the
Instruction Manual for the material edge sensor beforehand.
Every time needle up/down compensation switch 1
is pressed, the needle goes up when it is in its lowest
position or comes down when it is in its highest position.
This compensates the stitch by a half of the predetermined
stitch length.
Note, however, that the machine does not run
continuously at a low speed even if you keep the switch
held pressed.
Also, note that the needle up/down compensation switch
is inoperative after turning the handwheel by hand.
Thread trimming is operative only at the time of stitch
compensation after depressing the front part of the pedal
once.
2-10. Automatic thread trimming switch
• This switch is used to automatically actuate the thread trimmer in a process where the sewing machine
automatically stops or when the material edge sensor is used.
(if the automatic reverse stitching (for end) is specied, the thread trimmer will actuate after the sewing
machine completes the automatic reverse stitching (for end).)
2-11. One-shot automatic stitching switch
• This switch is used, in the constant-dimension stitching mode, rectangular stitching mode, or in the process
where the material edge sensor is specied, to make the sewing machine automatically perform sewing at
the specied speed until the end of the process is reached only by driving the sewing machine once.
1
42
3
1

– 14 –
1) Press 1to display the maintenance function screen.
Setting and checking of various data can be performed with the information.
For the information, there are the operator level and the maintenance personnel level.
1) Turn ON the power.
2) Press switch 1to display the information screen.
■Information screen (operator level)
1: Sewing management
information
(1) Sewing management information
For the sewing management information, there are the maintenance management function, production
control function and working measurement function.
[Maintenance management function]
2-12. Thread trimming prohibition switch
• This switch is used to temporarily make the thread trimming function inoperative.
The other performance of sewing machine is not affected by this switch.
(If the automatic reverse stitching (for end) is specied, the sewing machine will perform the automatic
reverse stitching at the end of sewing.)
• If the automatic thread trimming switch and the thread trimming prohibition switch are both
specied, the machine will not perform thread trimming but stop with its needle up.
3. INFORMATION
3-1. Operator level
1
1
1

– 15 –
■Maintenance function screen
[Explanation of the respective items]
2Time of replacement of needle ..... Unit : X 1,000 stitches
3Time of cleaning ............................ Unit : Hour
4Time of replacement of oil ............. Unit : Hour
[Explanation of the contents of display]
(Numerator / denominator)
* Number of remaining stitches up to ＊thousand stitches / ＊＊ thousand stitches
Example) Replacement of needle
100 / 1600
k
When 2, 3and 4switches are pressed, the clear checking screen is displayed.
■Clear screen
1: The screen returns to the maintenance function screen without performing clearing.
2: The screen returns to the maintenance function screen after executing clearing.
■Warning screen
Warning screen is displayed when the warning time is reached.
1
2
2
1
Time of replacement of needle is informed after 100 thousand stitches.
Time of replacement of needle is informed every 1,600 thousand stitches.
4
2 3

– 16 –
■Maintenance function screen
3: Input screen of time of replacement of needle (number of stitches : unit : X 1,000 stitches) is displayed.
4: Input screen of time of cleaning (time : unit : h) is displayed.
5: Input screen of time of replacement of oil (time : unit : h) is displayed.
6: Input screen of number of times of thread trimming (number of times : unit : time) is displayed.
(The number of times of thread trimming per count can be set when counting the number of pieces of
sewing with the output display.)
■Sewing management information selection screen
2) Press 2to display the maintenance function screen.
(For other functions, refer to the Engineer’s Manual.)
1: When 1is pressed, the screen can be cleared. However, the counter itself cannot be cleared. In case
of the replacement of needle, the warning screen is displayed at intervals of 10 minutes until clearing
is performed. In case of other warnings, the warning screen is displayed at the time of turning ON the
power until the counter is cleared.
2: When 2is pressed, the screen is cleared and the counter value is cleared as well. From this time,
counting starts newly.
[Setting of the warning setting time]
■Infomation screen
1) Press switch 1for approximately three seconds in the information screen.
3
5
4
6
2
1

– 17 –
In case of stopping the warning function, set the set value to “0”.
It is possible to individually set replacement of needle, cleaning, and replacement of oil respectively.
In case of stopping all, set “0” to each.
■ Various input screen
(time of replacement of needle, time of cleaning, time of replacement of oil, and number of times
of thread trimming)
Press 7to display the clear checking screen. (The screen is not displayed when inputting the number of
times of thread trimming.) After inputting the set value, press 8to determine.
(2) Production control function
1) Press 1to display the production control screen.
■Production control screen
[Explanation of the respective items]
Number of pcs. of current target ................................. Unit : Piece
Number of pcs. of nal target...................................... Unit : Piece
Current output ............................................................. Unit : Piece
Time required to sew one piece (pitch time) ............... Unit : Second
This item displays that the measurement is stopped.
2) Press 2, 3, 4and 5to display the production control input screen.
This item displays that the measurement is
being performed.
2
4
3
5
1
7 8

– 18 –
■Production control input screen
5) The output display screen is displayed. Sewing is possible with this screen.
Set value can be changed with switches 2and 3 (Editing of the nal target value and pitch time cannot
be performed in this screen.).
The current target value and the current output can be cleared (make them “0”) with switch 9.
Setting of start/stop of the output display function can be performed with switch !0.
3) Set the respective setting items with 7. Setting time inputted in 6is shown in reverse video.
4) Press 8in the pattern list screen.
■Output display screen
Minimum setting possible value of pitch time is 0.50 seconds.
When 0.00 second is set, make the current target non-display.
2
3
9
!0
8
7
7
6