JukoLux HX-06100-24 User manual

Operating Instructions
High Bay EX LED Luminaire
Series: JUKO HX

JUKO HX – Operating Instructions
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1 General Information
1.1 Manufacturer
Jukolux Oy EFC Finland Oy
Yrittäjänkatu 15 Ahmantie 6
65380 VAASA 65520 Helsingby
FINLAND FINLAND
Phone: [phone] Phone: [phone]
Internet: www.jukolux.com Internet: www.efc.fi
Email: [email protected] Email: [e-mail]
Quality Assurance Notification No.
19 ATEX Q 003
IECEx QAR 19.002
1.2 Information regarding the operating instructions
The original instructions are the English edition.
They are legally binding in all legal affairs.
1.3 Conformity with standards and regulations
Certificates and EU Declaration of Conformity are available at www.jukolux.com. The device has
IECEx approval which can be viewed at http://iecex.iec.ch/. Further information about certificates
can be viewed from the following link: www.jukolux.com/certificates.
Document number OI-019001-1
Revision
Date
Changes
a)
28.6.2019
Updated cable gland information

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2 Explanation of the symbols
2.1 Symbols used in these operating instructions
Symbol
Meaning
Tips and recommendation on the use of the device
General Danger
Danger due to explosive atmosphere
Danger due to energized parts
2.2 Warning notes
Warnings must be observed under all circumstances, to minimize the risk due to construction and
operation. The warning notes have the following structure:
• Signaling word: DANGER, WARNING, CAUTION, NOTICE
• Type and source of danger/damage
• Consequences of danger
• Taking countermeasures to avoid the danger or damage
2.2.1 DANGER
DANGER
Danger to persons.
Non-compliance with the instruction results in severe or fatal injuries to
persons.
2.2.2 WARNING
WARNING
Danger to persons.
Non-compliance with the instruction can result in severe or fatal injuries to
persons.

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2.2.3 CAUTION
CAUTION
Danger to persons.
Non-compliance with the instruction can result in light injuries to persons.
2.2.4 NOTICE
NOTICE
Avoiding material damage.
Non-compliance with the instruction can result in material damage to the device and / or its
environment.
2.3 Symbols on the device
Symbol
Meaning
CE marking according to the currently applicable directive.
According to marking, device approved for hazardous areas.
3 Safety notes
3.1 Operating instructions storage
• Read the operating instructions carefully
• Store the operating instructions at the mounting location of the device
• Observe applicable documents and operating instructions of the devices to be connected
3.2 Safe use
• Read and observe the safety notes in these operating instructions!
• Observe characteristic values and rated operating conditions on the rating and data plates
• Observe additional information plates on the device
• Use the device in accordance with its intended and approved purpose only
• We cannot be held liable for damage caused by incorrect or unauthorized use or by non-
compliance with these operating instructions
• Before installation and commissioning, make sure that the device is not damaged

JUKO HX – Operating Instructions
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• Work on the device (installation, maintenance, overhaul, repair) may only be carried out by
appropriately authorized and trained personnel
3.3 Intended Use
The LED floodlight JUKO HX is equipment
• For stationary mounting
• For use in Zones 1, 21, 2, 22 and in the safe area
• Can be used indoors and outdoors
• For lighting areas, work spaces and objects
3.4 Modifications and alterations
DANGER
Explosion hazard due to modifications and alterations to the device! Non-
compliance results in severe or fatal injuries.
• DO NOT MODIFY OR ALTER THE DEVICE
4 Function and device design
DANGER
Explosion hazard due to improper use! Non-compliance results in severe or fatal
injuries.
• Use the device only in accordance with the operating conditions
described in these operating instructions
• Use the device only for the intended purpose specified in these
operating instructions
4.1 Function
For lighting areas, work spaces and objects.

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4.2 Device design

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5 Technical data
Explosion protection
Global (IECEx)
Gas and dust
IECEx FTZU 18.0014X
Ex eb db op is IIC T5 Gb
Ex tb op is IIIC T95°C Db
EUROPE (ATEX)
Gas and dust
FTZU 17 ATEX 0121X
II 2G Ex eb db op is IIC T5 Gb
II 2D Ex tb op is IIIC T95°C Db
TYPE
Reflector / Beam width
HX-06100-24 / HX-08500-24 / HX-11000-24
24°
HX-06100-40 / HX-08500-40 / HX-11000-40
40°
HX-06100-55 / HX-08500-55 / HX-11000-55
55°
TYPE
POWER
Ambient
Temperature
Temperature
class
Max. surface
temperature
HX-06100-
24/40/55
50W
-40°C … +40°C
T5
95°C
HX-08500-
24/40/55
70W
-40°C … +40°C
T5
95°C
HX-11000-
24/40/55
90W
-40°C … +40°C
T5
95°C
Certifications and certificates
Certificates: IECEx, ATEX
Technical data
Electrical data
Electronic ballast
Rated Voltage
100 … 240 VAC, 50-60 Hz
Rated Current
HX-06100-24/40/55: 1000 mA
HX-08500-24/40/55: 1300 mA
HX-11000-24/40/55: 1600 mA
Max current output 1700 mA
Inrush Current
HX-06100-24/40/55
HX-08500-24/40/55
HX-11000-24/40/55
Ipeak
Max. 1.3A²s (50W/70W/90W)

JUKO HX – Operating Instructions
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Max. fittings per Circuit Breaker
HX-06100-
24/40/55
HX-08500-
24/40/55
HX-11000-24/40/55
Type B 10 A
10
9
8
Type B 16 A
14
13
12
Type C 10 A
12
11
10
Type C 16 A
16
15
14
Power factor
> 0.9
THD
≤ 10 %

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Luminous characteristics
HX-06100-24/40-55
HX-08500-24/40/55
HX-11000-24/40/55
Power consumption (W)
50
70
90
Colour rendering (CRi)
≥ 80
≥ 80
≥ 80
Colour temperature (K)
4000
4000
4000
Wide Beam
Luminous flux (lm)
6254
8643
11232
Luminaire efficacy (lm/w)
125
124
124
Medium Beam
Luminous flux (lm)
6190
8593
11014
Luminaire efficacy (lm/W)
124
123
122
Narrow Beam
Luminous flux (lm)
6099
8501
10988
Luminaire efficacy (lm/W)
122
122
122
Values apply to Ta = +25°C.
Luminous flux decrease at Ta = +40°C for all versions
• ≥ 90 % of the nominal value.
Ambient conditions
Operating temperature range
-40°C … +40°C
Storage temperature
-40°C … +75°C
Service Life
Ta ≤ +25°C
+25°C < Ta ≤ +40°C
L70B10C10
100000h
77000h
LxByCz
At the end of the service life:
§ Luminous flux decreases by “x” percent
§ Up to “y” percent of all luminaires fall below “x”
§ Up to “z” percent of all luminaires break down completely
Mechanical data
Degree of protection
IP66 (IEC 60529)
Protection class
I (with internal PE connection)
IK class
IK10 (IEC 62262)
Material
Enclosure
AlSi10 aluminum enclosure, sea water resistant coating applied
Coating
DELTA-PROTEKT KL 100 Zinc Flake Coating; Anti-Corrosion
Seal
EPDM o-rings, Silicone seal on glass
Lamp cover
Borosilicate tempered glass disc

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Mounting / Installation
Cable entry
Cable gland (M25)
Stopping plug (M25)
Connection
Standard
3-pole (2xL1, 2xN, 2xPE)
Spring clamp terminals
1.5 … 4 mm2 solid/stranded
Stripping length: 10 … 11 mm
6 Transport and storage
• Transport and store the device only in the original packaging
• Store the device in a dry place (no condensation) and vibration-free
• Do not drop the device

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7 Mounting and installation
DANGER
Explosion hazard due to incorrect installation of the device! Non-compliance
results in severe or fatal injuries.
• Carry out installation strictly according to the instructions and national
safety and accident prevention regulations to maintain the explosion
protection.
• Select and install the electrical device so that explosion protection is not
affected due to external influences, i.e. pressure conditions, chemical,
mechanical, thermal and electric impact such as vibration, humidity and
corrosion (see IEC/EN 60079-14).
• The device must only be installed by trained qualified personnel who is
familiar with the relevant standards.
DANGER
Equipment must be installed to avoid a risk from propagating brush
discharges for application in explosive dust atmosphere.

JUKO HX – Operating Instructions
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7.1 Dimensions / fastening dimensions
Dimensional drawings (All dimensions in mm) – Subject to Alterations

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7.2 Mounting / dismounting, operating position
DANGER
Explosion hazard due to inadmissible heating! Non-compliance results in severe
or fatal injuries.
• Avoid external heat sources and/or direct sunlight (risk of change of
temperature class or change of maximum permissible surface
temperature).
• Do not exceed the maximum ambient temperature due to external heat
sources (premature failure of equipment).
• Suitable for use indoors and outdoors
• Designed for wall, ceiling, pole mounting with bracket
• Torque value between bracket and floodlight 10 Nm
7.3 Installation
7.3.1 Opening and closing of the enclosure
DANGER
Only enclosure allowed to be opened is shown below. No other enclosures are
allowed to be opened.
• Accidents or fatal injury are almost certain to happen
DANGER
DO NOT OPEN ANY ENCLOSURES WHEN ENERGIZED! Accidents or fatal injury
are almost certain to happen!
• Only open the enclosure in switched-off state.

JUKO HX – Operating Instructions
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DANGER
Risk of electric shock due to improper opening! Non-compliance results in
severe or fatal injuries.
• Open only in switched-off state.
7.3.2 Cable entries
DANGER
All special conditions of use for certified cable glands must be fulfilled.
Luminaires that are provided with cable entries and stopping plugs supplied by Jukolux Oy must be
tightened using the following values:
Tightening torque
Cable Entry
M25 x 1.5
5.0Nm
Stopping plug
M25 x 1.5
1.5Nm
Luminaires with approved cable entries and stopping plugs not supplied by Jukolux Oy:
DANGER
Explosion hazard due to impermissible cable entries and stopping plugs! Non-
compliance results in severe or fatal injuries.
• Only use separately certified cable entries and stopping plugs.
Please observe the following:
- The required dust resistance!
- The required type of protection!
- The required temperature resistance!
- The IP degree of protection according to the rating plate!
- The operating instructions of the cable entries and stopping plugs!
- The required tightening torques!
- The range of the permissible cable diameter!
7.3.3 Electrical connections
Electrical connection
Observe the maximum clamping possibility of the connecting terminals (see technical data
chapter)
Note:
- Clamping must be carried out precisely

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- Do not clamp any part of the conductor insulation
- Do not interchange the conductors
- Observe the technical regulations when connecting the conductor
- Clamp the conductor firmly
Connection terminals
Standard:
Push-in Cage Clamp
Clamping range:
1.5mm2…4mm2 solid and finely stranded (2 free clamping units per pole available)
Stripping length:
10 … 11 mm
L1, L2 = phase
N = neutral conductor
PE = protective conductor
8 Commissioning
DANGER
Explosion hazard due to incorrect installation! Non-compliance results in severe
or fatal injuries.
• Check the device for proper installation before commissioning.
• Comply with national regulations.
Before commissioning, ensure the following:
- Check the mounting and installation
- Inspect enclosure for damage
- If necessary, remove foreign bodies
- If necessary, clean the connection chamber
- Check if the conductors have been inserted correctly
- Check if all screws and nuts have been tightened firmly
- Check whether all the cable entries and stopping plugs have been tightened firmly
- Check if all conductors have been clamped firmly
- Check if the line voltage and the rated operational voltage are consistent
- Check if the permissible conductor diameter for the corresponding cable entries have been
used
- Check if the device is closed according to regulations
- Check whether the bracket mounting & cover mounting screws are tightened with proper
torque

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NOTICE
Malfunction or device damage caused by condensation.
Non-compliance can result in material damage!
• Operate the luminaire continuously or periodically over extended periods of time
• Avoid thermal bridges
9 Maintenance and repair
WARNING
Risk of electric shock or malfunctioning of the device due to unauthorized work!
Non-compliance can result in severe injuries and material damage.
• Work performed on the device must only be carried out by appropriately
authorized and qualified electricians.
• To be carried out as per EN60079-17 and as per EN60079-19.
DANGER
Explosion hazard due to hot built-in components! Accidents or fatal injury are
almost certain to happen!
• Only open the enclosure in switched-off state.
9.1 Maintenance and repair
DANGER
Explosion hazard due to hot built-in components! Accidents or fatal injury are
almost certain to happen!
• Only open the enclosure in switched-off state.
NOTICE
Moisture inside the connection chamber
can result in damage to electric and electronic components.
• Remove moisture with a cloth
• Determine the source and eliminate the cause!
• Avoid condensation and thermal bridges!
Observe the relevant national regulation in the country of use!
Determine the type and extent of inspections in compliance with the relevant national regulations.
Adapt inspection intervals to the operating conditions.
The following tests and measures must be carried out during regular maintenance.

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CHECK
MEASURES
The permissible ambient temperature
If exceeding the permissible ambient
temperature or falling below, the device must
be taken out of operation
The enclosure components for formation of
cracks and damage
The device must be taken out of operation
Its intended use
If the device is not used according to its
intended use, it must be taken out of
operation
If the conductors are clamped properly
Clamp loose conductors tightly
The cables for ageing and damage
Replace damaged or aged cables
The seals for ageing and damage
If seals are damaged, the device must be taken
out of operation
The outside of the luminaire for pollution
Clean the luminaire
9.1.1 Cleaning
Clean the device only with a cloth, brush, vacuum cleaner or similar items. When cleaning with a
damp cloth, use water or mild, non-abrasive, non-scratching cleaning agents. Do no use aggressive
detergents or solvents.
9.2 Repair
DANGER
Explosion hazard due to improper repair!
Non-compliance results in severe or fatal injuries.
• REPAIR WORK ON THE DEVICES MUST BE PERFORMED ONLY BY
JUKOLUX OY
9.3 Returning of the device
Use the service form that can be found in “www.jukolux.com > contact” if repair or service is
required. Optionally scan the QR-code of the device in need of service or repair and send out a
service request. Optionally contact directly Jukolux Oy’s customer service. Contact information can
be found in “www.jukolux.com > contact”.
10 Disposal

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Observe national and local regulations and statutory regulation regarding disposal. Separate
materials when sending it for recycling. Ensure environmentally friendly disposal of all
components according to the statutory regulations.

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11 Accessories and spare parts
NOTICE
Malfunction or device damage to the device due to the use of non-original components. Non-
compliance can result in material damage.
• Use only original accessories and spare parts from Jukolux Oy.
See more details regarding accessories and spare parts from “www.jukolux.com”.