Stahl TRANBERG BlueLine Series User manual

Installation and operating manual
TEF2580 LED Floodlight
BlueLine Series
TEF 2580 LED Floodlight
Safe Area
Document properties (TUM6650)
Revision
Comment
Revision
date
Approved
A
Added more info on wiring QPD plug
06.10.2020
CKR
B
Added diameter on wire
16.06.2021
CKR
C
Added sealing plug
24.08.2022
CKR

Installation and operating manual
TEF2580 LED Floodlight
Installation and operating manual
Contents
Document properties (TUM6650) ............................................................................................................................ 1
Warnings and risk levels.......................................................................................................................................... 3
General information................................................................................................................................................. 3
Marking and intended use ....................................................................................................................................... 4
Technical data ......................................................................................................................................................... 5
Product description.................................................................................................................................................. 5
Transport and storage ............................................................................................................................................. 5
Mounting and installation......................................................................................................................................... 6
Mounting ............................................................................................................................................................. 6
Electrical connections ......................................................................................................................................... 8
Maintenance and cleaning....................................................................................................................................... 9
Options and spare parts .......................................................................................................................................... 9
Disposal................................................................................................................................................................. 10
Appendix #1........................................................................................................................................................... 11
Appendix #2, DoC ................................................................................................................................................. 12

Installation and operating manual
TEF2580 LED Floodlight
Warnings and risk levels
DANGER
Non-compliance with the instruction results in risk of severe or fatal injuries to persons
WARNING
Non-compliance with the instruction may result in risk of severe or fatal injuries to persons
CAUTION
Non-compliance with the instruction may result in risk of injuries or damage to equipment
NOTICE
Non-compliance with the instruction may result in reduced lifetime of equipment, malfunctions etc.
General information
Before installation, make sure to read and understand this installation and operating manual.
Observe national assembly and installation regulations.
Always contact the manufacturer if anything is unclear, or if you notice any faults on the product or in this
document.
This installation and operating manual shall be available to anyone operating, installing, inspecting, modifying or
repairing the equipment.
Content in box
•The TEF 2580 LED Floodlight
•Mounting Bracket for floodlight
•4 pcs. M8x20 screws, washers large OD and spring lock washers, stainless steel A4
•User Manual (TUM6650)

Installation and operating manual
TEF2580 LED Floodlight
Marking and intended use
CAUTION
Not intended for use in “these” conditions (Where mud may be present, on helidecks, underground, direct
sunlight, heavy vibrations, high risk of impact, harsh cleaning agents, high pressure washer etc.)

Installation and operating manual
TEF2580 LED Floodlight
Technical data
Property
Material
Seawater resistant aluminium (powder coated), acrylic or glass
Voltage
100-240 VAC, model dependant
Light output
Up to 30 000 lm, 5000K, 70 CRI
Power consumption
Up to approx. 300W
Ingress Protection (IP)
IP 66
Weight
Approx. 20 kg (with box 21,55 kg)
Mounting
Several mounting options available
Cable entries
2x Poenix QPD quick installation plugs for cable up to 2,5mm2
Operating temperature
- 40 °C … +55 °C
Light distribution
Narrow, Medium, Wide and Oval. Details available upon request
Light source
LED
Product description
LED Floodlight in the highest quality, sustainable materials including seawater resistant aluminium and glass front.
Maintenance free with a plug and play plug for fast and easy installation. With high lumen output and a uniform light
distribution.
Application
•Area lighting for ships
•Suitable for harsh environments.
Transport and storage
•Transport and store the equipment only in the original packaging
•Store the equipment in a dry and vibration free place
•Do not drop!

Installation and operating manual
TEF2580 LED Floodlight
Mounting and installation
DANGER
Incorrect mounting and installation may lead to risk for falling objects, risk for electric shock or fire and risk for
equipment malfunction. In turn, this can lead to severe damage and/or injuries.
Mounting
Dimensions:
Tools required
Regular tools required for installation:
•Tools for mounting, e.g. 13 mm wrench – to fasten the mounting bracket to the structure, and adjust the
angle of the lamp.
•30mm wrench to loosen and tighten the cable glands.
Fixing
Only qualified personnel are allowed to perform installation and maintenance tasks to this product.
The equipment is ready for installation when leaving the production facilities of R. Stahl Tranberg AS.
Check the condition of the equipment and the contents when unpacking. Any damage done to the equipment during
transportation is not the responsibility of R. Stahl Tranberg AS. If the content is not complete, file a claim to the
manufacturer immediately.
The TEF 2580 is delivered with a standard mounting bracket. The floodlight must be mounted on a flat surface
coincident with the mounting bracket.
Any damage caused by the use of an incorrect combination of cable and cable gland is not the responsibility of
R. Stahl Tranberg AS and is not covered by warranty.

Installation and operating manual
TEF2580 LED Floodlight
The luminaire can be adjusted into desired angle within a range of 185°.
Only qualified electrical personnel may install and start up the QPD components.
If the lamps are not electrical connected at the installation time, make sure that the QPD plugs are properly
sealed by a sealing plug (or protective cap) for unused cable entries (part no 50500231). If this is not done the
lamp will not be protected against water intrusion. The lamp is delivered with a sealing plug installed.
When the lamp is ready for electrical connection the sealing plug can be removed and the cable can be
connected to the QPD plug. After properly mounting of this parts the floodlight has an IP66/67.
For correct electrical termination please follow the Phoenix user manual, Appendix 1 in the end of this user manual.
Below is an excerpt of the Phoenix user manual describing the main points of the procedure.

Installation and operating manual
TEF2580 LED Floodlight
Electrical connections
Cable termination
Cable diameter: Ø6-11 mm or Ø9-16 mm.
Part # 2880***0* delivered as standard with terminal nut for Ø6-11 mm cable. All other variants delivered with
terminal nut for Ø9-16 mm cable.
Wire cross section: 1.0 mm2 to 2.5 mm2.
Wire diameter incl. insulation: 2,0 mm to 3,80mm
1. Strip approx. 60 mm off the cable.
2. Loop the PE conductor around the live conductors (1). As a result, the PE conductor will be pulled out of the
terminal block last if strong tension is exerted on the cable.
3. Insert the cable into the terminal nut.
4. Fix the wires in the conductor support of the splice body (2).
5. Cut off the wires with a diagonal cutter flush on the splice body (3).
6. When connecting the terminal nut to the light connector socket, make sure that their markings are aligned.
7. Screw the terminal nut together with the light connector socket (4). For this, we recommend using either the
socket wrench, a wrench, or a plier. Screw the terminal nut as far as it will go, or with the specified torque. It
must not be possible to unscrew the terminal nut again by hand.
8. Seal off any non-allocated connections using a protective cap.
Ground bonding screw
The floodlight is equipped with an external M6 ground bonding screw. Connect to ground where national or
company regulations require it.

Installation and operating manual
TEF2580 LED Floodlight
CAUTION
Do not open the product. The R. Stahl TRANBERG TEF2580 series is sealed for life.
Non-compliance with the instruction may result in risk of injuries or damage to equipment
Maintenance and cleaning
No maintenance required. Clean only with a damp cloth, water and mild detergents. Avoid chemicals with high or
low pH, abrasives, high pressure washer, strong detergents, solvents, petroleum- or alcohol based cleaning
agents and similar. Avoid any corrosive media.
Options and spare parts
Image
Description
Part No
Cable termination nut Ø6 -11 mm
50500223
Cable termination nut Ø9-16 mm 50091435
Plug connector for cable Ø6 - 11 mm
-
Plug connector for cable Ø9-16 mm Digital output (Alarm
output)
Sealing plug 14x22 (delivered with the lamp) 50500231
Protective cap for unused cable entries IP68
(to be ordered separately) 50500226
Breather plug M12 IP68 50091434
Blind plug M25 50091436

Installation and operating manual
TEF2580 LED Floodlight
Disposal
CAUTION
This equipment or part of this equipment is considered EE-Waste, and shall be handled accordingly
•Observe national and local regulations and statutory regulations regarding disposal
•Separate materials when sending it for recycling
•Ensure environmentally friendly disposal of all components
•No component or packaging shall end up in the ocean during any stage of the product’s lifetime

Installation and operating manual
TEF2580 LED Floodlight
Appendix #1

Installation and operating manual
TEF2580 LED Floodlight
Appendix #2, DoC