jurop CT EXTRAORDINARY User manual

E
E
X
XT TR RA AO OR RD DI IN NA AR RY Y
M
MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L
EN
CT
R
ev. 0
1
20-05-2016
O
O
R
RI IG GI IN NA AL L I IN NS ST TR RU UC CT TI IO ON NS S

E XTRAORDINARY MAINTENANCE MANUAL - CT
R
EV
.
0
1
20-05-2016
2 / 20
Jurop
SpA
Via Cros ra n° 50
33082 Azzano D cimo, PN (Italia)
T
EL
.
+39
0
434
636811
F
AX
.
+39
0
434
636812
http://www.jurop.it
-mail: [email protected]
201
6
–
Jurop
–
Azzano D cimo (PN)
R production, l ctronic storag and diss mination, v n partial, ar prohibit d.
Jurop r s rv s th right to modify th products d scrib d in this manual without prior notic .
Any product nam s m ntion d h r in ar th trad marks of th ir r sp ctiv own rs.

E XTRAORDINARY MAINTENANCE MANUAL - CT
R
EV
.
0
1
20-05-2016
3 / 20
Jurop
SpA
Via Cros ra n° 50
33082 Azzano D cimo, PN (Italia)
T
EL
.
+39
0
434
636811
F
AX
.
+39
0
434
636812
http://www.jurop.it
-mail: [email protected]
I dex
1. Ge eral war i gs
pag. 4
1.1 Introduction 4
1.2 Spar part r qu st 4
2. Equipme t required
pag. 5
3. Safety a d accide t preve tio
pag. 5
4. Disma tli g of the pump
pag. 6
5. Assembli g of the pump
pag. 9

E XTRAORDINARY MAINTENANCE MANUAL - CT
R
EV
.
0
1
20-05-2016
4 / 20
Jurop
SpA
Via Cros ra n° 50
33082 Azzano D cimo, PN (Italia)
T
EL
.
+39
0
434
636811
F
AX
.
+39
0
434
636812
http://www.jurop.it
-mail: [email protected]
1.1. I troductio
• Th CT compr ssor hav b n d sign d for long working tim s
without any particular maint nanc apart from th ordinary on lik
ch cking/filling-up of lubricants, cl aning of filt rs and similar
int rv ntions.
• Op ration abov th for s n t mp ratur limits, pr ssur
maximum limits, infiltration of for ign bodi s / m dia into th pump or
occasional malfunctioning d p nding from diff r nt caus s could
possibly mak it n c ssary th compl t dismantling of th pump for a
thoroughly cl aning and th r placing of w ar - off or damag d parts.
• Do r m mb r that th r pairing of th pump do s not r mov th
caus of th troubl / br akag its lf. In ord r to avoid furth r probl ms
it is n c ssary to d t rminat and r mov th caus .
• Oft n th caus s of th pump’s sizing or a too fast w ar-off ar to
b ascrib d to:
- Infiltration by liquids or solids;
- Faulty / not suffici nt lubrication;
- Ov r-h ating.
• In th Op rating Manual (s r lat d s ction of th manual) th r
ar a numb r of sugg stions / r comm ndations for a troubl -fr
functioning of th machin .
• Th h r und r d scrib d int rv ntions hav to b (th r for )
consid r d as ‘ xc ptional’ and hav to b carri d-out by skill d
p rsonn l disposing of an ad quat s t of tools.
• Approximat maint nanc work could possibly r sult in major
damag to th machin and cr at dang rous situations for th
op rators, as w ll.
• B low is a bri f d scription of th symbols us d in this manual.
If th s saf ty rul s ar not r sp ct d, op rators can
b injur d and th pump or oil rs damag d
r markably.
If th s saf ty rul s ar not r sp ct d, th pump or
syst m can b damag d.
Sugg stions for an nvironm nt fri ndly us of th
pump.
Us ful information for an asy usag and
maint nanc of th pump.
• Th graphic r pr s ntations and photographs contain d in this
manual ar th r to illustrat th product in th parts that mak it up
and in sp cific op rating phas s. Though th mod l shown in th
manual may diff r from th on purchas d, th op rating principl at
th bas of th illustrat d op rating phas is th sam .
• Compr ssor has to b fitt d with its own tag r porting th following
data: Mod l, S rial numb r, Y ar, Max sp d, Max pr ssur .
Fig. 1.1
1.2. Spare part request
• Us only ge ui e spare parts for maint nanc and r pairs. To
ord r spar parts, provid th following d tails:
EXAMPLE:
a) Th mod l of th compr ssor (s compr ssor tag): CT80
b) Th s rial numb r of th compr ssor (s compr ssor tag): K60001
c) A d scription of th parts (s parts list): PLUG G1/2
d) Th quantity (s parts list): n°2 pz
) Th cod numb r of th part (s parts list): 40267 016 03
• For th id ntification of th compon nt cod s, s th spar parts
list in th Installation, us and maint nanc manual of th pump.
1.
Ge eral war i gs
 



 




E XTRAORDINARY MAINTENANCE MANUAL - CT
R
EV
.
0
1
20-05-2016
5 / 20
Jurop
SpA
Via Cros ra n° 50
33082 Azzano D cimo, PN (Italia)
T
EL
.
+39
0
434
636811
F
AX
.
+39
0
434
636812
http://www.jurop.it
-mail: [email protected]
• B for starting th actual dismantling of th pump mak sur that
all n d d and appropriat tools ar at hand in ord r to avoid
damaging th parts sp cially during th r -ass mbling.
1. Ring-nut wr nch.
(cod. 1506000400)
2. B nch pull r mad of: plug ø 6x28, thr ad d bar M10x200
and h xagon dom d nut M12.
(cod. 1506000800)
3. G ar pull r.
(cod. 1506000900)
4. Plastic-tipp d rod for cov r fitting.
(cod. 1506001000)
5. Plastic-tipp d rod for s al-bushing fitting.
(cod. 1506001100)
6. Plastic-tipp d rod for Y-s al fitting.
(cod. 1506001200)
7. Plastic-tipp d rod for b arings fitting (CT80…130).
(cod. 1506001300)
8. Plastic sl v s with scr ws M6x12 for th fitting of th s als,
with 6 pcs scr w M8x16 and wash rs Ø24.
9. Ring-nut wr nch for M45 siz .
10. Adjustabl / load wr nch adjust d at 2 kgm.
11. M tal-sh t tk. 0,20 - 0,25 mm, n c ssary for timing
proc dur . Contact Jurop’s Aft r-Sal S rvic .
• Furth rmor :
- High-t mp ratur s lubricating gr as for continuous work at 150-
200° C (for mounting of s aling l m nts on th driv ax ). Contact
Jurop’s Aft r-sal s rvic ;
- High-t mp ratur s (250°C) s aling-glu of th normally us d typ
for s aling g arbox s and ngin lids;
- Rust prot cting min ral oil for th parts to b coupl d tog th r.
• Th Figur shows th various quipm nt n c ssary for th
maint nanc activiti s.
Fig. 2.1
• Us ad quat clothing (avoid ti s, loos sl v s, n cklac s and so
on) and suitabl prot ction quipm nts (glov s, prot ction glass s,
boots...).
• Lift th h avy compon nts by m ans of a suitabl winch:
Atte tio : lift the heavy compo e ts by mea s of
a suitable wi ch.
• During dismantling op ration pay att ntion to th position of th
diff r nt compon nts and r lat d d tails that will b us ful for th r -
ass mbling of th machin .
Atte tio : duri g disma tli g operatio pay
atte tio to the positio of the differe t compo e ts
a d related details that will be useful for the re-
assembli g of the machi e.
• This way th instructions of th manual will r sult much mor asy
to handl .
• To facilitat th maint nanc op ration w sugg st to consult th
spar parts list insid th installation, us and maint nanc manual of
th pump.
3. Safety a d accide t preve tio
2.
Equipme t required