JVC KD-SV3000 User manual

SERVICE MANUAL
COPYRIGHT © 2003 VICTOR COMPANY OF JAPAN, LIMITED No.49837
2003/6
VCD/CD RECEIVER
4983720036KD-SV3000
TABLE OF CONTENTS
1 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 Disassembly method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
3 Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
4 Description of major ICs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
Area Suffix
U --------------------- Other Areas
VIDEO CD
P BC E N T E R
C D E Q
F M / A M
V O L
DOWN
UP
ATT
O S D
A UD I O
123
456
78
0
9
R E T URN

1-2 (No.49837)
SPECIFICATION
Design and specifications are subject to change without notice.
AUDIO AMPLIFIER
SECTION Maximum Power Output Front 50 W per channel
Rear 50 W per channel
Continuous Power
Output (RMS): Front 19 W per channel into 4 Ω40 Hz to 20 000 Hz at no more than 0.8% total harmonic distortion.
Rear 19 W per channel into 4 Ω40 Hz to 20 000 Hz
at no more than 0.8% total harmonic distortion.
Load Impedance 4 Ω(4 Ωto 8 Ωallowance)
Tone Control Rang Bass ±10 dB at 100 Hz
Treble ±10 dB at 10 kHz
Frequency Response 40 Hz to 20 000 Hz
Signal-to-Noise Ratio 70 dB
Line-Out Level/Impedance 2.0 V/20 kΩload (full scale)
Output Impedance 1 kΩ
VIDEO SECTION Color system PAL/NTSC
Video output (composite) 1Vp-p/75Ω
TUNER SECTION Frequency Range FM 87.5 MHz to 108 MHz
AM 531 kHz to 1 602 kHz
[FM Tuner] Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)
50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)
Alternate Channel Selectivity (400 kHz) 65 dB
Frequency Response 40 Hz to 15 000 Hz
Stereo Separation 35 dB
Capture Ratio 1.5 dB
[AM Tuner] Sensitivity 20 µV
Selectivity 35 dB
CD PLAYER SECTION Type Compact disc player
Signal Detection System Non-contact optical pickup (semiconductor la-
ser)
Number of channels 2 channels (stereo)
Frequency Response 5 Hz to 20 000 Hz
Dynamic Range 88 dB
Signal-to-Noise Ratio 90 dB
Wow and Flutter Less than measurable limit
MP3 decoding format MPEG1 Audio Layer 3
Max. Bit Rate 320 Kbps
GENERAL Power Requirement Operating Voltage: DC 14.4 V (11 V to 16 V al-
lowance)
Grounding System Negative ground
Allowable Operating Temperature 0ºC to +40ºC
Dimensions
(W ×H ×D) Installation Size (approx.) 182 mm ×52 mm ×150 mm
Panel Size (approx.) 188 mm ×58 mm ×11 mm
Mass (approx.) 1.3 kg (excluding accessories)

(No.49837)1-3
SECTION 1
Precautions
1.1 Safety Precautions
!Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.
!Please use enough caution not to see the beam directly or touch it in case of an
adjustment or operation check.

1-4 (No.49837)
1.2 Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser
diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.2.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players.
Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the
traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(3) Handling the optical pickup
• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical
pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily
destroy the laser diode.
1.3 Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
(2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a
time when attaching it to the connector.
(3) Handle the flexible cable carefully as it may break when subjected to strong force.
(4) It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
1.4 Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for the CD pickup unit.
• Apply solder to the short land before the flexible wire is disconnected from the connector on the CD pickup unit.
(If the flexible wire is disconnected without applying solder, the CD pickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land after connecting the flexible wire.
1M
(caption)
Anti-static wrist strap
Conductive material
(conductive sheet) or iron plate
Pickup
Short-circuit point
(Soldering)
Flexible wire
Pickup
Short-circuit point

(No.49837)1-5
SECTION 2
Disassembly method
2.1 Main body
2.1.1 Removing the front panel assembly
(See Fig.1)
(1) Push the release button in the lower right part of the front
panel assembly and remove the front panel assembly.
Fig.1
2.1.2 Removing the bottom cover
(See Fig.2)
(1) Turn the main body up side down.
(2) Insert a screwdriver under the joints to release the two
joints aon the left side, two joints bon the right side and
joint con the back side of the main body, then remove the
bottom cover from the main body.
CAUTION:
When releasing the joints using a screwdriver, do not damage
the main board.
Fig.2
2.1.3 Removing the front chassis assembly
(See Fig.3)
• Prior to performing the following procedures, remove the front
panel assembly and bottom cover.
(1) Remove the screw Aon the both sides of the main body.
(2) Release the two joints dand two joints eon the both sides
of the main body, then remove the front chassis assembly
toward the front.
Fig.3
Front panel assembly
Release button
Bottom cover
Joint b
Joint b
Joint c
Joint a
Joint a
Joint d
Front chassis
A
Joint e
Joint dJoint e

1-6 (No.49837)
2.1.4 Removing the heat sink
(See Fig.4)
• Prior to performing the following procedure, remove the front
panel assembly as required.
(1) Remove the two screws Band two screws Cattaching the
heat sink on the left side of the main body, and remove the
heat sink.
Fig.4
2.1.5 Removing the rear bracket
(See Fig.5)
• Prior to performing the following procedure, remove the bottom
cover.
(1) Remove the three screws D, screw Eand six screws Fat-
taching the rear bracket on the back side of the main body.
(2) Remove the rear bracket.
Reference:
During reassembly, before fixing the rear bracket onto the
main body, insert the video out cable into the slot.
Fig.5
2.1.6 Removing the main board
(See Fig.6)
• Prior to performing the following procedure, remove the front
panel assembly, front chassis assembly, heat sink, bottom
cover and rear bracket.
(1) Remove the two screws Gattaching the main board.
(2) Disconnect the connector CN501 and remove the main
board.
Fig.6
Heat sink
CBC
FF
DD
E
Rear bracket F
Insert the video out cable
into the slot.
Main board assembly
G
G
CN501

(No.49837)1-7
2.1.7 Removing the VCD/CD mechanism board
(See Fig. 7)
• Prior to performing the following procedure, remove the front
panel assembly, front chassis assembly, heat sink, bottom
cover, rear bracket and main board.
(1) Remove the five screws Hattaching the VCD/CD mecha-
nism board.
(2) Disconnect the card wire from the connector CN601 on the
VCD/CD mechanism board.
(3) Move the VCD/CD mechanism board in the direction of the
arrow to release it from the joint f.
Fig.7
2.1.8 Removing the CD mechanism assembly
(See Fig. 8)
• Prior to performing the following procedure, remove the front
panel assembly, front chassis assembly, heat sink, bottom
cover, rear bracket, main board and VCD/CD mechanism
board.
(1) Remove the three screws Jattaching the top chassis.
(2) Take out the CD mechanism assembly.
Fig.8
H
H
VCD/CD mechanism board
CN601
Card wire
Top chassis
Joint f
J
J
CD mechanism assembly Top chassis

1-8 (No.49837)
2.1.9 Removing the front board
(See Figs.9 to 11)
• Prior to performing the following procedure, remove the front
panel assembly.
(1) Remove the four screws Kon the back side of the front
panel assembly. (See Fig.9.)
(2) Release the thirteen joints g. (See Fig.10.)
(3) Release the joint hand take out the front board. (See
Fig.11.)
Fig.9
Fig.10
Fig.11
K
K
K
Joints g
Joints gJoints g
Joints g
Joints g
Joints g
Front board Joint hFront panel assembly

(No.49837)1-9
2.2 CD Mechanism section
2.2.1 Removing the top cover
(See Figs.1 and 2)
(1) Remove the four screws Aon the both side of the body.
(2) Lift the front side of the top cover and move the top cover
backward to release the two joints a.
Fig.1
Fig.2
A
A
A
Joints a
Top cover
Joints a
Top cover

1-10 (No.49837)
2.2.2 Removing the connector board
(See Figs.3 to 5)
CAUTION:
Before disconnecting the flexible wire from the pickup, solder
the short-circuit point on the pickup. No observance of this in-
struction may cause damage of the pickup.
(1) Remove the screw Bfixing the connector board.
(2) Solder the short-circuit point on the pickup.
(3) Disconnect the flexible wire from the pickup.
(4) Move the connector board in the direction of the arrow to
release the two joints b.
(5) Unsolder the wires on the connector board if necessary.
CAUTION:
Unsolder the short-circuit point after reassembling.
Fig.3
Fig.4
Fig.5
B
Connector board
Pickup
Short-circuit point
Joints b
Wires
Pickup
Short-circuit point
(Soldering)
Flexible wire
B
Flexible wire
Connector board
Frame

(No.49837)1-11
2.2.3 Removing the DET switch
(See Figs.6 and 7)
(1) Extend the two tabs cof the feed sw. holder and pull out
the switch.
(2) Unsolder the DET switch wire if necessary.
Fig.6
Fig.7
Connector
board
DET
switch
Pickup
DET switch Tab c
Tab c
DET switch wire
Feed sw. holder

1-12 (No.49837)
2.2.4 Removing the chassis unit
(See Figs.8 and 9)
• Prior to performing the following procedure, remove the top
cover and connector board.
(1) Remove the two suspension springs (L) and (R) attaching
the chassis unit to the frame.
CAUTION:
• The shape of the suspension spring (L) and (R) are dif-
ferent. Handle them with care.
• When reassembling, make sure that the three shafts
on the underside of the chassis unit are inserted to the
dampers certainly.
Fig.8
Fig.9
Suspension spring (L)
Suspension spring (L)
Suspension spring (R)
Suspension spring (R)
Chassis unit
Frame
Chassis unit
Frame
Shafts
Shaft
Dampe
r
Damper
Damper

(No.49837)1-13
2.2.5 Removing the clamper assembly
(See Figs.10 and 11)
• Prior to performing the following procedure, remove the top
cover.
(1) Remove the clamper arm spring.
(2) Move the clamper assembly in the direction of the arrow to
release the two joints d.
Fig.10
Fig.11
Clamper arm
spring
Chassis rivet
assembly
Joint d
Joint d Clamper assembly
Clamper arm spring
Clamper assembly
Joint d
Joint d
Chassis rivet assembly

1-14 (No.49837)
2.2.6 Removing the loading / feed motor assembly
(See Figs.12 and 13)
• Prior to performing the following procedure, remove the top
cover, connector board and chassis unit.
(1) Remove the screw Cand move the loading / feed motor as-
sembly in the direction of the arrow to remove it from the
chassis rivet assembly.
(2) Disconnect the wire from the loading / feed motor assembly
if necessary.
CAUTION:
When reassembling, connect the wire from the loading /
feed motor assembly to the flame as shown in Fig.12.
Fig.12
Fig.13
Loading / feed motor assembly
Loading / feed motor assembly
C

(No.49837)1-15
2.2.7 Removing the pickup unit
(See Figs.14 to 18)
• Prior to performing the following procedure, remove the top
cover, connector board and chassis unit.
(1) Remove the screw Dand pull out the pu. shaft holder from
the pu. shaft.
(2) Remove the screw Eattaching the feed sw. holder.
(3) Move the part eof the pickup unit upward with the pu. shaft
and the feed sw. holder, then release the joint fof the feed
sw. holder in the direction of the arrow. The joint gof the
pickup unit and the feed rack is released, and the feed sw.
holder comes off.
(4) Remove the pu. shaft from the pickup unit.
(5) Remove the screw Fattaching the feed rack to the pickup
unit.
2.2.8 Reattaching the pickup unit
(See Figs.14 to 17)
(1) Reattach the feed rack to the pickup unit using the screw F.
(2) Reattach the feed sw. holder to the feed rack while setting
the joint gto the slot of the feed rack and setting the joint f
of the feed rack to the switch of the feed sw. holder correct-
ly.
(3) As the feed sw. holder is temporarily attached to the pickup
unit, set to the gear of the joint gand to the bending part of
the chassis (joint h) at a time.
CAUTION:
Make sure that the part i on the underside of the feed
rack is certainly inserted to the slot j of the change lock
lever.
(4) Reattach the feed sw. holder using the screw E.
(5) Reattach the pu. shaft to the pickup unit. Reattach the pu.
shaft holder to the pu. shaft using the screw D.
Fig.14
Fig.15
Fig.16
Fig.17
Fig.18
Feed sw. holder
E
D
Joint g
Joint f
Part e
Pickup unit
Pu. shaft holder
Pu. shaft
Feed sw. holder
Part e
Pickup unit
Feed rack
Feed sw. holder
D
E
Joint f
Pu. shaft holde
r
Pu. shaft
Pickup unit
Joint h
Part i
Slot j
Joint g
FFeed rack
Pickup unit
Joint f
Joint g
Feed rack
Pickup unit
Feed sw. holder

1-16 (No.49837)
2.2.9 Removing the trigger arm
(See Figs.19 and 20)
• Prior to performing the following procedure, remove the top
cover, connector board and clamper unit.
(1) Turn the trigger arm in the direction of the arrow to release
the joint kand pull out upward.
CAUTION:
When reassembling, insert the part m and n of the trigger
arm into the part p and q at the slot of the chassis rivet
assembly respectively and join the joint kat a time.
Fig.19
Fig.20
2.2.10 Removing the top plate assembly
(See Fig.21)
• Prior to performing the following procedure, remove the top
cover, connector board, chassis unit, and clamper assembly.
(1) Remove the screw H.
(2) Move the top plate assembly in the direction of the arrow to
release the two joints r.
(3) Unsolder the wire marked s if necessary.
Fig.21
Joint k
Trigger arm
Chassis rivet assembly
Trigger arm
Chassis
rivet
assembly
Part p
Part m
Part n
Part q
Top plate assembly
Joints
r
s
H

(No.49837)1-17
2.2.11 Removing the mode sw. / select lock arm
(See Figs.22 and 23)
• Prior to performing the following procedure, remove the top
plate assembly.
(1) Bring up the mode sw. to release from the link plate (joint t)
and turn in the direction of the arrow to release the joint u.
(2) Unsolder the wire of the mode sw. marked s if necessary.
(3) Turn the select lock arm in the direction of the arrow to re-
lease the two joints v.
(4) The select lock arm spring comes off the select lock arm at
the same time.
Fig.22
Fig.23
Mode sw.
Select lock arm
Joint t
Link plate
Joint u s
Top plate
Top plate
Select lock arm
Select lock
arm spring
Select lock arm
Link plate
Joints v
Hook w

1-18 (No.49837)
2.2.12 Reassembling the mode sw. / select lock arm
(See Figs.24 to 26)
REFERENCE:
Reverse the above removing procedure.
(1) Reattach the select lock arm spring to the top plate and set
the shorter end of the select lock arm spring to the hook w
on the top plate.
(2) Set the other longer end of the select lock arm spring to the
boss x on the underside of the select lock arm, and join the
select lock arm to the slots (joint v). Turn the select lock
arm as shown in the figure.
(3) Reattach the mode sw. while setting the part t to the first
peak of the link plate gear, and join the joint u.
CAUTION:
When reattaching the mode sw., check if the points y and
z are correctly fitted and if each part operates properly. Fig.24
Fig.25
Fig.26
Select lock arm
Hook w
Boss x
Select lock arm spring
Joint v
Joint v
Link plate
Joint t
Point z
Point y
Select
lock arm
Mode sw.
Joint t
Joint u
Link plate

(No.49837)1-19
2.2.13 Removing the select arm R / link plate
(See Figs.27 and 28)
• Prior to performing the following procedure, remove the top
plate assembly.
(1) Bring up the select arm R to release from the link plate
(joint a') and turn as shown in the figure to release the two
joints b' and joint c'.
(2) Move the link plate in the direction of the arrow to release
the joint d'. Remove the link plate spring at the same time.
REFERENCE:
Before removing the link plate, remove the mode sw..
Fig.27
Fig.28
2.2.14 Reattaching the Select arm R / link plate
(See Figs.29 and 30)
REFERENCE:
Reverse the above removing procedure.
(1) Reattach the link plate spring.
(2) Reattach the link plate to the link plate spring while joining
them at joint d'.
(3) Reattach the joint a' of the select arm R to the first peak of
the link plate while joining the two joints b' with the slots.
Then turn the select arm R as shown in the figure. The top
plate is joined to the joint c'.
CAUTION:
When reattaching the select arm R, check if the points e'
and f' are correctly fitted and if each part operates prop-
erly. Fig.29
Fig.30
Joint r
Link plate
Joint b'
Joint b'
Joint c'
Select arm R
Joint a'
Top plate
Link plate
Link plate spring
Joint d'
Select arm R Joint c'
Joint d'
Link plate spring
Joint b'
Joint b' Joint a'
Link plate
Joint a'
Point e' Point f'

1-20 (No.49837)
2.2.15 Removing the loading roller assembly
(See Figs.31 to 33)
• Prior to performing the following procedure, remove the
clamper assembly and top plate assembly.
(1) Push inward the loading roller assembly on the gear side
and detach it upward from the slot of the joint g' of the lock
arm rivet assembly.
(2) Detach the loading roller assembly from the slot of the joint
h' of the lock arm rivet assembly.
The roller guide comes off the gear section of the loading
roller assembly.
Remove the roller guide and the HL washer from the shaft
of the loading roller assembly.
(3) Remove the screwJattaching the lock arm rivet assembly.
(4) Push the shaft at the joint i' of the lock arm rivet assembly
inward to release the lock arm rivet assembly from the slot
of the L side plate.
(5) Extend the lock arm rivet assembly outward and release
the joint j' from the boss of the chassis rivet assembly. The
roller guide springs on both sides come off at the same
time.
CAUTION:
When reassembling, reattach the left and right roller
guide springs to the lock arm rivet assembly before reat-
taching the lock arm rivet assembly to the chassis rivet
assembly. Make sure to fit the part k' of the roller guide
spring inside of the roller guide. (Refer to Fig.34.)
Fig.31
Fig.32
Fig.33
Fig.34
Roller guide
Roller guide spring
Roller guide spring
Roller guide spring
Roller guide
HL washer
Loading roller assembly
Loading roller assembly
Joint h'
Joint g'
Lock arm rivet assembly
Roller guide
spring
Roller guide
spring
Loading roller assembly
Loading roller assembly
Part k'
Roller guide spring
Boss
L side plate
Joint i'
Joint j'
Lock arm rivet assembly
J
Chassis rivet assembly
Roller guide
HL washer
Lock arm rivet assembly Roller guide spring
Loading roller
Roller shaft assembly