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JVC RX-ES1SL User manual

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SERVICE MANUAL
COPYRIGHT © 2003 VICTOR COMPANY OF JAPAN, LIMITED No.MB105
2003/11
HOME CINEMA CONTROL CENTER
MB105200311 RX-ES1SL
TABLE OF CONTENTS
1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 SPECIFICSERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
4 ADJEUTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Area suffix
A ------------------------- Australia
1-2 (No.MB105)
SPECIFICATION
Designs & specifications are subject to change without notice.
Amplifier
Output Power
At stereo operation Front channels 100 W per channel*, min. RMS, driven into 8 Ωat 1 kHz with no more
than 0.8% total harmonic distortion. (IEC268-3)
At surround operation Front channels 100 W per channel*, min. RMS, driven into 8 Ωat 1 kHz with no more
than 0.8% total harmonic distortion.
Center channel 100 W*, min. RMS, driven into 8 Ωat 1 kHz, with no more than 0.8%
total harmonic distortion.
Surround channels 100 W per channel*, min. RMS, driven into 8 Ωat 1 kHz, with no more
than 0.8% total harmonic distortion.
*Measured on AC 110V, 127 V, 220 V and 240 V.
Audio
Audio Input Sensitivity/Impedance (1 kHz) DVD, DVD MULTI, DBS, VCR, TV:260 mV/47 kΩ
Audio Input (DIGITAL IN)* Coaxial DIGITAL 1 (DVD):0.5 V(p-p)/75 Ω
Optical DIGITAL 2/3 (DBS/TV):-21 dBm to -15 dBm(660 nm ±30 nm)
* Corresponding to Linear PCM, Dolby Digital, and DTS Digital Surround (with sampling frequency-32 kHz, 44.1 kHz, 48 kHz).
Audio Output Level VCR:250 mV
Signal-to-Noise Ratio
('66 IHF/DIN)
DVD MULTI:87 dB/62 dB
Frequency Response (8 Ω) DVD, DBS, VCR, TV:20 Hz to 20 kHz (±1 dB)
Tone Control Bass (100 Hz):±10 dB ±2 dB
Treble (10 kHz):±10 dB ±2 dB
Bass Boost +4 dB ± 1 dB at 100 Hz
Video
Video Input Sensitivity
/Impedance (1 kHz) Composite video:DVD, DBS, VCR 1 V(p-p)/75 Ω
S-Video:DVD, DBS, VCR (Y:luminance):1 V(p-p)/75 Ω
(C:chrominance):0.286 V(p-p)/75 Ω
Component video:DVD, DBS (Y:luminance):1 V(p-p)/75 Ω
(PB/PR):0.7 V(p-p)/75 Ω
Video Input Sensitivity/
Impedance (1 kHz) Composite video:VCR, MONITOR OUT 1 V(p-p)/75 Ω
S-Video:VCR, MONITOR OUT (Y:luminance):1 V(p-p)/75 Ω
(C:chrominance):0.286 V(p-p)/75 Ω
Component video:MONITOR OUT (Y:luminance):1 V(p-p)/75 Ω
(PB/PR):0.7 V(p-p)/75 Ω
Synchronize Negative FM tuner (IHF)
Tuning Range 87.50 MHz to 108.00 MHz
Usable Sensitivity Monaural 12.8 dBf (1.2 µV/75 Ω)
50 dB Quieting Sensitivity Monaural 16.0 dBf (1.7 µV/75 Ω)
Stereo 37.5 dBf (20.5 µV/75 Ω)
Stereo Separation at REC OUT: 35 dB at 1 kHz AM tuner
Tuning Range 522 kHz to 1 629 kHz
General
Power Requirements AC 110 V/127 V/220 V/230 V-240 V, adjustable with the voltage selector, 50 Hz/60 Hz
Power Consumption 100 W (at operation), 5 W (in standby mode)
Dimensions (W ×H ×D) 435 mm ×69.5 mm ×330.5 mm
Mass 6.5 kg
(No.MB105)1-3
SECTION 1
PRECAUTION
1.1 Safety Precautions
(1) This design of this product contains special hardware and
many circuits and components specially for safety purpos-
es. For continued protection, no changes should be made
to the original design unless authorized in writing by the
manufacturer. Replacement parts must be identical to
those used in the original circuits. Services should be per-
formed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should
not be made. Any design alterations or additions will void
the manufacturers warranty and will further relieve the
manufacture of responsibility for personal injury or property
damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteris-
tics are often not evident from visual inspection nor can the
protection afforded by them necessarily be obtained by us-
ing replacement components rated for higher voltage, watt-
age, etc. Replacement parts which have these special
safety characteristics are identified in the Parts List of Ser-
vice Manual. Electrical components having such features
are identified by shading on the schematics and by ( ) on
the Parts List in the Service Manual. The use of a substitute
replacement which does not have the same safety charac-
teristics as the recommended replacement parts shown in
the Parts List of Service Manual may create shock, fire, or
other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from
live parts, high temperature parts, moving parts and/or
sharp edges for the prevention of electric shock and fire
hazard. When service is required, the original lead routing
and dress should be observed, and it should be confirmed
that they have been returned to normal, after reassem-
bling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isola-
tion check on the exposed metal parts of the product (an-
tenna terminals, knobs, metal cabinet, screw heads,
headphone jack, control shafts, etc.) to be sure the product
is safe to operate without danger of electrical shock.Do not
use a line isolation transformer during this check.
• Plug the AC line cord directly into the AC outlet. Using a
"Leakage Current Tester", measure the leakage current
from each exposed metal parts of the cabinet, particular-
ly any exposed metal part having a return path to the
chassis, to a known good earth ground. Any leakage cur-
rent must not exceed 0.5mA AC (r.m.s.).
• Alternate check method
Plug the AC line cord directly into the AC outlet. Use an
AC voltmeter having, 1,000Ωper volt or more sensitivity
in the following manner. Connect a 1,500Ω10W resistor
paralleled by a 0.15µF AC-type capacitor between an ex-
posed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to each exposed metal
part, particularly any exposed metal part having a return
path to the chassis, and measure the AC voltage across
the resistor. Now, reverse the plug in the AC outlet and
repeat each measurement. Voltage measured any must
not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5
mA AC (r.m.s.).
1.2 Warning
(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal responsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical components are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.
1.3 Caution
Burrs formed during molding may be left over on some parts
of the chassis.
Therefore, pay attention to such burrs in the case of pre-
forming repair of this system.
1.4 Critical parts for safety
In regard with component parts appearing on the silk-screen
printed side (parts side) of the PWB diagrams, the parts that are
printed over with black such as the resistor ( ), diode ( )
and ICP ( ) or identified by the " " mark nearby are critical
for safety. When replacing them, be sure to use the parts of the
same type and rating as specified by the manufacturer.
(This regulation dose not Except the J and C version)
Good earth ground
Place this
probe on
each exposed
metal part.
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
1500 10W
0.15 F AC TYPE
1-4 (No.MB105)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
(No.MB105)1-5
SECTION 3
DISASSEMBLY
3.1 Main body section
3.1.1 Removing the top cover
(See Figs.1 and 2)
(1) From the back side of the main body, remove the three
screws Aattaching the top cover.(See Fig.1)
(2) From the both sides of the main body, remove the four
screws Battaching the top cover.(See Fig.1)
(3) Release the six joints a using a longer driver from the
inside.(See Fig.2)
Note:
• Do not damage any part and board inside the main
body when releasing the joints ausing a longer driver.
(4) Remove the top cover while lifting the top cover in direction
of the arrow. (See Fig.1)
3.1.2 Removing the front panel assembly
(See Figs.2 to 4)
• Prior to perform the following procedure, remove the top cover.
(1) From the top side of the main body, cut the tie bands and
disconnect the wire from the connector CN451 on the main
board. (See Fig.2)
(2) From the bottom side of the main body, remove the four
screws Cattaching the front panelassembly. (See Fig.3)
(3) From the both sides of the main body, release the joints b
and remove the front panelassembly in the direction of the
arrow. (See Fig.4)
(4) From the top side of the main body, remove the screw D
attaching the earth wire on the DC power board. (See
Fig.2)
References:
• After attaching the front panel assembly, bundling the wires
using the new tie bands.
• When attaching the screw D, attach the earth wire with it.
Fig.1
Fig.2
Fig.3
Fig.4
A
Bx2 Bx2
Top cover
CN451
Main board
Front panel assembly
Joints a
Tie bands
Earth wire
D
DC power
board
C
Front panel assembly
Front panel assembly Joint b
1-6 (No.MB105)
3.1.3 Removing the rear panel
(See Fig.5)
• Prior to perform the following procedure, remove the top cover.
(1) From the back side of the main body, remove strain relief
from the rear panel in the direction of the arrow.
(2) Remove the twenty-four screws Eattaching the rear panel.
Fig.5
3.1.4 Removing the tuner
(See Figs.6 and 7)
• Prior to perform the following procedure, remove the top cover.
(1) From the top side of the main body, disconnect the card
wire from the connector CN1 on the tuner. (See Fig.7)
(2) From the back side of the main body, remove the two
screws Fattaching the tuner.(See Fig.6)
3.1.5 Removing the digital input board
(See Figs.6 and 7)
• Prior to perform the following procedure, remove the top cover.
(1) From the top side of the main body, remove the connector
CN521 on the digital input board upward. (See Fig.7)
(2) From the back side of the main body, remove the three
screws Gattaching the digital input board. (See Fig.6)
(3) From the reverse side of the digital input board, disconnect
the card wire from the connector CN522 on the digital input
board. (See Fig.7)
3.1.6 Removing the digital output board
(See Figs.6 and 7)
• Prior to perform the following procedure, remove the top cover.
(1) Disconnect the card wires from the connector CN561 on
the digital output board.(See Fig.7)
(2) From the back side of the main body, remove the four
screws Hattaching the digital output board. (See Fig.6)
Fig.6
Fig.7
E
E
Rear panel
Strain relief
FRear panel
H
H G
Card wireTuner
CN1
Digital input board
CN522
CN521
Digital output board
CN561
(No.MB105)1-7
3.1.7 Removing the AC power supply board
(See Figs.8 and 9)
• Prior to perform the following procedures, remove the top
cover and tuner.
(1) From the top side of the main body, cut the tie band and
disconnect the wires from the connectors CN203 to CN205
and CN218 on the AC power supply board.
(2) From the back side of the main body, remove the two
screws Jattaching the AC power supply board. (See Fig.8)
(3) Remove the three screws Kattaching the AC power supply
board.
(4) Remove the fasteners from the reverse side of the AC
power supply board.
Reference:
• After attaching the AC power supply board, bundling the
wires using the new tie band.
Fig.8
Fig.9
3.1.8 Removing the DC power board
(See Fig.10)
• Prior to perform the following procedures, remove the top
cover, front panel assembly and digital input board.
(1) From the top side of the main body, disconnect the wires
from the connectors (CN201, CN206, CN207, CN211,
CN510, CN520, CN711) on the DC power board.
(2) Disconnect the parallel wire from the connector CN712 on
the amp. board.
(3) Disconnect the wire from the connector CN218 on the AC
power supply board.
(4) Remove the two screws Lattaching the DC power board.
Fig.10
Strain relief
J
Rear panel
CN204
CN203
Power cord
CN218
AC power supply board
Wire clamp
K
K
Tie band
Fastener
CN205
CN520
CN510
CN201 CN711
CN712
CN211CN207
CN206
Amp. board
CN218
L
L
DC power board
AC power supply board
1-8 (No.MB105)
3.1.9 Removing the main board
(See Fig.11)
• Prior to perform the following procedures, remove the top
cover, front panel assembly, rear panel, tuner, digital input
board, digital output board, AC power supply board and DC
power board.
(1) From the top side of the main body, disconnect the wires
from the connector CN525 on the main board.
(2) Disconnect the wires from the connectors CN516 and
CN519 on the amp. board.
(3) Remove the two screws Mattaching the main board.
Reference:
• When attaching the two screws M, attach the wire clamp
with it.
3.1.10 Removing the amp. board
(See Fig.11)
• Prior to perform the following procedures, remove the top
cover, front panel assembly, rear panel, tuner, digital input
board, digital output board, AC power supply board and DC
power board.
(1) From the top side of the main body, disconnect the wires
from the connectors CN516 and CN519 on the amp. board.
(2) Disconnect the wire from the connector CN525 on the main
board.
(3) Disconnect the wire from the connector CN703 on the
rectifier board.
(4) Remove the four screws Nattaching the amp. board.
Fig.11
3.1.11 Removing the power transformer
(See Fig.12)
• Prior to perform the following procedures, remove the top
cover, front panel assembly, tuner, digital input board, AC
power supply board and DC power board.
(1) Remove the tie bands and disconnect the wire from the
connector CN702 on the rectifier board.
(2) Remove the four screws Pattaching the power
transformer.
Reference:
• After attaching the power transformer, bundling the wires
using the new tie bands.
Fig.12
N
N
M
N
Main board
CN516
CN519
CN703
CN525
Wire clamp
Amp. board
Rectifier board
N
Rectifier board
CN702
Power transformer
Wire clamp
Fastener
Tie bands PP
(No.MB105)1-9
3.1.12 Removing the fan motor
(See Figs.13 and 14)
• Prior to perform the following procedures, remove the top
cover, tuner and AC power supply board.
(1) From the top side of the main body, cut the tie band and
disconnect the wire from the connector CN207 on the DC
power board. (See Fig.13)
(2) Remove the screw Qand screw Rattaching the fan
assembly, then remove the fan assembly. (See Fig.13)
(3) Remove the two screws Sattaching the fan motor to the
fan bracket. (See Fig.14)
Reference:
• After attaching the screw R, attach the wire clamp with it.
Fig.13
Fig.14
3.1.13 Removing the rectifier board
(See Fig.15)
• Prior to perform the following procedures, remove the top
cover and front panel assembly.
(1) From the top side of the main body, disconnect the wires
from the connectors CN702 and CN703 on the rectifier
board.
(2) Disconnect the parallel wire from the connector CN711 on
the DC power board.
(3) Remove the two screws Tattaching the rectifier board.
3.1.14 Removing the headphone jack board
(See Fig.15)
• Prior to perform the following procedures, remove the top
cover and the front panel.
(1) From the top side of the main body, cut the tie bands.
(2) Disconnect the wire from the connector CN206 on the DC
power board.
(3) Remove the screw Uattaching the headphone jack board.
Reference:
• After attaching the headphone jack board, bundling the
wires using the new tie bands. Fig.15
Fan assembly
DC power board CN207
Q
RWire clamp Tie band
S
Fan bracket Fan motor
CN206
DC power board
Headphone jack board Rectifier board
CN703
CN702
CN711
Tie band
U
TT
Amp. board
1-10 (No.MB105)
3.1.15 Removing the FL board
(See Fig.16)
• Prior to perform the following procedures, remove the top
cover and front panel assembly.
(1) From the inside of the front panel assembly, remove the six
screws Vattaching the FL board.
(2) Disconnect the wire from the connector CN403 on the FL
board.
(3) Disconnect the connector CN404 on the FL board in an
upward direction.
3.1.16 Removing the volume board
(See Fig.16)
• Prior to perform the following procedures, remove the top
cover and front panel assembly.
(1) From the inside of the front panel assembly, remove three
screws Wattaching the volume board.
(2) Disconnect the wire from the connector CN403 on the FL
board.
Fig.16
3.1.17 Removing the SW board
(See Fig.16)
• Prior to perform the following procedure, remove the top cover,
front panel assembly and FL board.
(1) From the inside of the front panel assembly, remove the
seven screws Xattaching the SW board.
Fig.17
WV
Front panel assembly
FL board
Volume board
CN403
CN404
X
Front panel assembly
SW board