Könner & Söhnen KS ATS 4/100HD User manual

Please, read this manual carefully
before use! Manual
KS ATS 4/100HD
KS ATS 4/100HD-O
AUTOMATIC TRANSFER
SWITCH (ATS)
EN

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PREFACE
Thank you for your purchase of ATS from Könner & Söhnen
®
. This manual contains safety instructions, a
description of the use and commissioning of the ATS and procedures for its maintenance.
The manufacturer reserves the right to make changes in the product design, conguration and construction.
The images and drawings in this manual are for reference only and may dier from the actual components
and inscriptions on the products.
Contact information that you are free to use in case of any problems can be found at the end of this
manual. All information in this manual is correct to the best of our knowledge and belief at the date
of its publication. The current list of service centers can be found on the ocial importer’s website:
www.koenner-soehnen.com
WORK AREAWORK AREA
Do not use the product near flammable gases, liquids or dust. Keep the work area clean and well lit to avoid
injuries. Keep unauthorized persons, children and animals away from the running product.
ELECTRICAL SAFETYELECTRICAL SAFETY
The product is energized. Observe safety precautions to avoid electric shock. Avoid operating the product
in high-humidity environments. Do not allow moisture to enter the product, as this increases the risk of
electric shock. Avoid direct contact with grounded surfaces (pipes, radiators, etc.). Be careful when working
with the power cord. Replace it immediately in case of damage, as damaged power cord increases the risk
of electric shock. All product connections must be carried out by a certified electrician in accordance with
all electrical codes and regulations. Do not operate the product with your feet in the water, on wet or damp
soil. Do not touch live parts of the product. Keep all electrical equipment dry and clean. Replace damaged
or worn wiring. Worn, damaged, or rusted terminals must be replaced as well.
PERSONAL SAFETYPERSONAL SAFETY
Do not operate the product when you are tired or under the influence of potent drugs, alcohol or
medication. During operation, inattention can cause serious injury. Make sure there are no foreign objects
on the product when it is turned on. Do not overload the product; use it for its intended purpose only.
In order to ensure equipment integrity and avoid possi-
ble injuries, we recommend that you read this manual
before operating the product.
PLEASE NOTE!
The total power of power consumers connected to the
ATS system must not exceed the maximum permissible
power for this ATS unit model.
PLEASE NOTE!
This material is for informational purposes only and is not an instruction how to install or
connect equipment to the network. In practice, there are dierent options for supplying
electricity and dierent rules for its connection. The decision on how to properly connect the
equipment in each individual case must be made by a certied electrician who performs the
installation and electrical connection of the equipment. The manufacturer is not responsible
for improper connection of equipment, and is not responsible for possible material and
physical damage that may occur as a result of improper installation, connection or operation
of equipment.
WARNING!
ATS UNIT USE AND SAFETY PRECAUTIONS 1

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GENERAL VIEW OF THE ATS UNITS 3
1. Main power input bars: used for xed the
main power саblе or busbar
2. Standby power input bars: used for xed
the main power саblе or busbar
3. Working power fuses
4. Electronic control unit of transfer switch:
including main control circuit board and
driven motor.
5. Terminal #2: Transferring control signal
intput (passive output)
6. Terminal #3: Position feedback control
signal output 1 (active output for M type
and passive output for)
7. Terminal #1: Electronic control unit power
supply input
8. LED indicators
SPECIFICATIONS 2
Model KS ATS 4/100HD KS ATS 4/100HD-O
Consumption 18W 18W
Operating voltage 230 V/400 V 230 V/400 V
Power 230 V, kVA, cosPhi 1.0 23 кW 23 кW
Current (max) 230 V 100 A 100 A
Power 400 V, kVA, cosPhi 0.8 55 кW 55 кW
Current (max) 400 V 100A 100A
Working environment -20-45 0 С humidity: ≤ 50%
Storage environment -30-70 0 С humidity: ≤ 50%
IP protection class IP44
Insulation class AC1.0KV/1min 1mA
Net dimensions (LxWxH), mm 500x300x600 515x415x150
Net weight, kg 22.3 5
1212
1111 1010 99887766
11
22
33
44
55
9. Electric/emergency manual mode selection button
10. Switch position status indicator
11. Manual emergency handle interface: used to tum the switch manually to switchover the power supply
at an emergency situation.
12. Transferring switch bоdу: the standard type is equipped with upper incoming lines and lower busbar
outgoing lines.

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CONTROLLER MAIN TECHNICAL PARAMETERS 4
13. Safety guard plate installation holes,
used for xing the safety guard plate
14. Right installation bracket: matched with
the le installation bracket and used for
xing switches
15. Load power output bars: used for xing
installation the load cables or busbars.
16. Le installation bracket: matched with
the right installation bracket and used
for xing switches
Conventional thermal current ith 100A
Rated insulation voltage of copper bar, Ui 750V
Rated impulse withstand voltage, Uimp 8 kV
Rated operating voltage of copper bar, Ue AC440V
Use category АС-ЗА
Rated operating current of copper bar, Іе 100
Rated making capacity 10Іе (10 times the rated current)
Rated breaking capacity 8le (8 times the rated current)
Rated limit short-circuit current 100 kА
Rated short time withstand current 9 kА
Transferring time І - II or II - І 0.45 s
Rated operating voltage of the control
power supply, Us
Standard product: AC220V,
Optional: DC24V, АС110V, AC280V,
Correct working range: 85% Us ~ 115% Us
Start 300W
Normal 55W
Net weight (4-роІе), kg 3.5
1616
1515
1313
1414
Manufacturer reserves the right to make changes and/or
improvements in design, components set and technical
attributes without notice and without incurring obliga-
tion. The pictures in this manual are schematical and may
not match the parameters of original product.
IMPORTANT!

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BESTBEST
(front installation)
RIGHTRIGHT
(vertical installation)
RIGHTRIGHT
(back installation)
WRONGWRONG
(inverted installation)
SCHEMATIC DIAGRAM OF CORRECT
INSTALLATION METHOD 5
ENVIRONMENTAL REQUIREMENTS FOR USE 6
Name Requirements
Operating temperature -20 То +45°С, the average value for 24 hours
shall not exceed +35°С;
Operating humidity The average humidity under the +40°С conditions shall not
exceed 50% without condensation;
Altitude Lower than 2000 meters and, if higher than 2000 meters,
reduce its rated value for use:
Vibration and gas
There shall bе no stroпg vibration or shock апd nо harmful
gases to corrode the metals аnd to damage the iпsulation
within the environment of its use;
Surrounding material There shall bе nо serious dust, conductive particles or
explosive hazardous substances
Class of pollution Class III
ІР rating IP20
Storage requirements
То bе stored under -З0 То 70°С and in а dry, non-corrosive
and saline environment and the longest period of storage
shall bе 1 year

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DIMENSIONS 7
Х, У and Z аrе the maximum width, depth and height of
the switch assembled with а manual emergency handle.
NOTE!
Depending оn the angle of the handle when installing ог the dierence of positions of the
slider moving, the corresponding dimensions will Ье smaller than the data listed in thetable
above, which аге listed for reference only.
Current
range
lnstallation data Maximum size
of the bоdу Other detailed dimensions of switch
LF WF HF LM WM HM A B C D E F
100A 225 784 244 135 136 113 103 14 6 102.5 21
Other detailed dimensions of switch Reference
dimensions
G H J K L M N O P Q X Y Z
30 133 13 141 2.5 18 8 86 37 86 113 303.5 168.5 208
INPUT AND OUTPUT СОРРЕR BАR INPUT AND OUTPUT СОРРЕR BАR
DIMENSIONS CHARTDIMENSIONS CHART 18
14

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Х type 100А
TERMINALTERMINAL
LOCATION DRAWINGLOCATION DRAWING
TERMINAL FUNCTIONS INTRODUCTION 8
Terminal
Serial №
Access point
serial № Function Notes
Terminal
№1
101, 106 Power supply neutral wire for feedback
and live wire output Active output, 1 А AC230V
102, 103 №1 operaling power supply live wire and
neutral wire input >5А АС 230V
104, 105 №2 operaling power supply live wire and
neutral wire input >5А АС 230V
Terminal
№2
201, 206 Passive control when disconnected and
active control when closed See SКТ Туре РгіnсірІе 0iagram for delails
202 Extemal passive control signal input
common terminal
Passive control signals
203 Line І is switched оn, when closed with 202
204 Line 0 is switched оn, when closed with 202
205 Line IІ is switched оn, when closed with 202
Terminal
№3
301, 306 Not used, directly connected internally 20А-250А Unassembled
302 Passive position feedback signal output
common terminal
М type is active output,
the other types are
passive output, see the
principle diagram for
details 1А АС 220V 400A
and above assembly
303 Closed with 302,
when Line І is switclled оn
304 Closed with 302,
when Line 0 is switclled оn
305 Closed with 302,
when Line ІI is switclled оn

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INSTRUCTIONS FOR USE OF LED INDICATORS 9
INSTRUCTIONS FOR RAPID APPLICATION ОF LED INDICATORS:INSTRUCTIONS FOR RAPID APPLICATION ОF LED INDICATORS:
А. No. 1 and No. 4 indicator lights are lit up, which
stands for that the control power supply оІ the lines І
and II are powered оn.
В. No. 2 and No. 5 indicator lights are Ііt up, which
stands for that the fuses of the control power supply
of the lines І and II are normal.
С. No. 3 indicator light is lit up, which stands for that
the control relay оІ the line І is working normally.
D. No. 6 indicator light for the 400А to 3200А switches
is lit up, which stands for that the control rеІау of the
Ііnе II is working normally.
Е. No. 6 indicator light for the 125А to 250А switches
is lit up, which stands for that the key switch or the
button is in the ON position.
М type switch 100А has no LED indicator equipped.
NOTE!
№3 №4 №5 №6
Line І control relay
is normal (the relay
is mounted оп the
internal circuit board
and No.3 light is used
for this function, оnІу
when No.4 light is not
Ііt up).
Line II control
power supply
is powered-on
(Тhere is AC 230V
between the
access points 104
and 105).
Line II control
power supply
fuse is
normal.
125А-250А switch, key lock or
button is in the AUTO position (the
key lock оr the button is mounted
оn the front side of the switch).
400A-3200A switch and Line II
control rеІау аrе normal (the relay
is mounted оn the internal circuit
board).
№1 №2
Line І control power supply is powered-
on. (Тhere is АС 220V between the access
points 102 and 103 of No.1 tenninal)
Line І control
power supply
fuse is normal.

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INTERNAL PRINCIPLE DIAGRAM 10
The above drawing is only a shematic diagram of its
working principle, which does not represent the number
of its internal components.
NOTE!

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- Mechanical damage (cracks, paint peeling, etc.) and damage caused by the action of aggressive media,
ingress of foreign objects into the product or air inlet screen, as well as damage resulting from improper
storage (corrosion of metal parts).
- Malfunctions resulting from improper operation, unintended use of the product, overloading of the
product, as well as instability of the mains parameters. The product overload is indicated by melting or
discoloration of parts due to the eect of high temperature, score marks on the cylinder or piston surfaces,
destruction of connecting rod inserts or piston rings. In addition, the warranty obligations do not apply to
the failure of the automatic voltage regulator of power generators due to improper operation.
- Malfunctions caused by contamination of the fuel or cooling system.
- Quick-wearing parts (V-belts, rubber seals, spark plugs, nozzles, clutch springs, pulleys, guide rollers,
cables, manual starters, clamping chucks, collets, removable batteries, lter and safety elements, oil, re-
movable devices, ttings, blades, drills, etc.).
- Electric cables with mechanical and thermal damage.
- The product tampered with or repaired not by the authorized service center. The product tampered with
or repaired not by the authorized service center is indicated by, among other things, kinked splined parts
of fasteners.
- Preventive maintenance (cleaning, washing, greasing, etc.), installation and setup of the product.
- Normal wear and tear of the product (remaining life).
- Malfunctions arising from the use of the product for business related purposes.
- The warranty card that is not lled out or does not bear the seller’s seal.
- The warranty card that does not bear the bearer’s signature.
- The warranty will become null and void in case of violation of the rules for the operation, transportation
and storage of the generator.
- Improper or careless installation, improper connection to the mains.
WARRANTY DOES NOT COVER:WARRANTY DOES NOT COVER:
WARRANTY PROVISIONS 11
The international manufacturer warranty is 1 year. The warranty period starts from the date of purchase.
In cases when warranty period is longer than 1 year according to local legislation please contact your local
dealer. The Seller which sells the product is responsible for granting the warranty. Please contact the Seller
for warranty. Within the warranty period, if the product fails because of defects in the production process,
it will be exchanged on the same product or repaired.
The warranty card should be kept throughout the warranty period. In case of warranty card loss, a second
one will not be provided. The customer must provide the warranty card and buyer`s check during request
for repair or exchange. Otherwise, the warranty service will not be provided. The warranty card, attached to
the product during sale, should be correctly and fully completed by the retailer and customer, signed and
stamped. In other cases, warranty is not considered as valid.
Provide clean product to the service center. Parts, that must be replaced, are the property of the service
center.

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ANNEX
Fig. 1
ONE-PHASE ATSONE-PHASE ATS ATS CONNECTION TERMINALATS CONNECTION TERMINAL

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ANNEX
Fig. 2
ATS CONNECTION TERMINALATS CONNECTION TERMINALTHREE-PHASE ATSTHREE-PHASE ATS

CONTACTS
Deutschland:Deutschland:
DIMAX International GmbH
Flinger Broich 203 -FortunaPark-
40235 Düsseldorf, Deutschland
www.koenner-soehnen.com
Ihre BestellungenIhre Bestellungen
[email protected]
Kundendienst, technische FragenKundendienst, technische Fragen
und Unterstützungund Unterstützung
[email protected]
Garantie, Reparatur und ServiceGarantie, Reparatur und Service
[email protected]
SonstigesSonstiges
[email protected]
Polska:Polska:
DIMAX International
Poland Sp.z o.o.
Polska, Warczawska,
306B 05-082 Stare Babice,
[email protected]
Україна:Україна:
ТОВ «Техно Трейд КС»,
вул. Електротехнічна 47, 02222,
м. Київ, Україна
[email protected]