Könner & Söhnen KS ATS 4/32 -12 User manual

www.ks-power.de/en
Please read this manual carefully
before use! Owner’s Manual
Automatic Transfer Switch (ATS) Unit
KS ATS 4/32 -12
KS ATS 4/32 -15

www.ks-power.de/en 1
PREFACE
Thank you for your purchase of Könner & Söhnen products. This manual contains a brief description of
safety, use and debugging. More information can be found on the ocial manufacturer’s website in the
support section: ks-power.de/betriebsantleitungen.
You can also go to the support section and download the full version of the manual by scanning the QR
code, or on the website of the ocial importer of Könner & Söhnen products: www.ks-power.de.
The manufacturer of Könner & Söhnen products may make some modications that may not be reected
in this manual. The manufacturer reserves the right to make changes in the product design, conguration
and construction. The images and drawings in this manual are for reference only and may dier from the
actual components and inscriptions on the products.
Contact information that you are free to use in case of any problems can be found at the end of this
manual. All information in this manual is correct to the best of our knowledge and belief at the date
of its publication. The current list of service centers can be found on the ocial importer’s website:
www.ks-power.de.
We care about the environment, therefore, we consider it expedient to save
paper and leave in print a short description of the most important sections.
Be sure to read the full version of the manual before
getting started!
Failure to observe the recommendation marked with this
sign may result in serious injury or death to the operator
or unauthorized persons.
Useful information on the use of the device.
WARNING - DANGER!
PLEASE NOTE!
Preface 1
1. ATS Unit Use and Safety Precautions 2
2. Safety Symbols 3
3. Product Description 3
4. Specications 3
5. GeneralView of the ATS Unit 4
6. Operating the ATS Unit 5
7.Connecting the Generator and ATS Unit to the Mains Supply 7
8. Electrical Diagram 8
9. Maintenance 9
10. Storage and Transportation 9
11. Warranty Provisions 9
ABBREVIATIONS AND ACRONYMS:
ATS means Automatic Transfer Switch (ATS) unit.
TABLE OF CONTENTS

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SAFETY PRECAUTIONS 1
- The design of the device includes live parts and assemblies.
- The device may only be operated by trained personnel.
- Make sure the device is grounded before use.
- Place the device so that the control panel is easily accessible.
- Place the device on a at, solid surface.
- Read the manual carefully.
- Maintenance and repairs should only be carried out by qualied service technicians.
The product is energized. Observe safety precautions
to avoid electric shock.
WARNING - DANGER!
WORK AREA 1.1
- Do not use the product near flammable gases, liquids or dust.
- Ensure that the work area is always kept clean and well lit to avoid injuries.
- Keep unauthorized persons, children and animals away from the running product.
ELECTRICAL SAFETY 1.2
- Avoid operating the product in high-humidity environments. Do not allow moisture to enter the
product, as this increases the risk of electric shock.
- Avoid direct contact with grounded surfaces (pipes, radiators, etc.).
- Be careful when working with the power cord. Replace it immediately in case of damage, as damaged
power cord increases the risk of electric shock.
- All product connections must be carried out by a certified electrician in accordance with all electrical
codes and regulations.
- Do not operate the product with your feet in the water, on wet or damp soil.
- Do not touch live parts of the product.
- Keep all electrical equipment dry and clean. Replace damaged or worn wiring. Worn, damaged, or
rusted terminals must be replaced as well.
PERSONAL SAFETY 1.3
- Do not operate the product when you are tired or under the influence of potent drugs,
alcohol or medication. During operation, inattention can cause serious injury.
- Make sure there are no foreign objects on the product when it is turned on.
- Do not overload the product, use it for its intended purpose only.
The total power of power consumers connected to the ATS
unit must not exceed the maximum permissible power for
this ATS unit model.
PLEASE NOTE!

www.ks-power.de/en 3
PRODUCT DESCRIPTION 3
The ATS unit (Automatic Transfer Switch) is designed to automatically control the generator set and switch
the power supply from the mains to the backup generator and vice versa in automatic or manual mode. The
ATS unit controls the generator set using 8-core wires. The user can start/stop the generator automatically/
manually, eectively monitor the output voltage of the generator, mains and load.
Model KS ATS 4/32-12 KS ATS 4/32-15
Generator voltage 230 V 400 V 230 V 400 V
Mains voltage 230 V 400 V 230 V 400 V
Maximum current (A) 64 32 64 32
Power (kW) 14.0 21.0 14.0 21.0
Net dimensions (L*W*H) (mm) 220*150*370 220*150*370
Frequency (Hz) 50 50
Gross weight (kg) 7,0 7,0
Ambient conditions
Operating conditions -10 0С - +55 0С
Storage temperature -100С - +700С
Relative humidity ≤60%
Altitude above sea level (m) ≤ 300
Package contents:
- 1x ATS unit;
- 1x control cable.
SCOPE OF SUPPLY 4.1
ATS UNIT SPECIFICATIONS 4
SAFETY SYMBOLS 2
a b c d
e f g h
а. Use caution when operating the device.
b. Read this owner’s manual carefully before operating the device.
с. If the generator is turned o, disconnect all power consumers
connected to this device.
d. Avoid high humidity.
e. Caution! Risk of electric shock!
f. Keep unauthorized persons and children away from the work area
of the generator.
g. The device must be grounded.
h.Wear safety gloves when operating the device.

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GENERAL VIEW OF THE ATS UNIT 5
1. Power switch
2. Alarm buzzer
3. ATS mode switch
on the left - manual control
on the right - automatic control
4. Generator/Mains switch
(ATS manual control button)
5. Generator set manual control button
(manual start/stop)
6. Summer/Winter switch
on the left - summer mode (start time 10 seconds)
on the right - winter mode (start time 25 seconds)
7. Mains indicator
On - power is supplied
O - no power
8. Load indicator at the output is
on - ATS unit is enabled
O - ATS unit is disabled
9. Generator power indicator
On - generator power is supplied
O - no generator power
10. Generator engine operating indicator
On - engine starts and works properly
Flashing - start error
O - engine stopped
The ATS unit consists of a housing that can be mounted on a wall. The ATS unit is connected to the
generator set via a special control cable (included) and a power cable. The integrated clamping terminals
are used to connect the generator output, redundant electrical devices and AC mains.
1
2
6
4
5
3
7 8 910
The front panel of the ATS unit consists of control buttons and operation indicators.
Place the device so that the control panel is easily
accessible.
PLEASE NOTE!
Fig. 1

www.ks-power.de/en 5
OPERATING THE ATS UNIT 6
MANUAL MODE 6.1
The ATS unit automatically starts the generator and transfers load to it when the main power supply is
disconnected.
ATS unit has two modes:
- Manual mode
- Automatic mode
If the ATS unit operates in manual mode, no mains voltage control is provided; the generator can only be
controlled in manual mode.
After connecting to the ATS unit, the generator can be controlled using buttons 4 and 5 on the control panel.
The time required to warm up the engine before connecting the load is adjusted by the operator. The load
should be connected during stable operation of the generator set.
AUTOMATIC MODE 6.2
In automatic mode, the ATS unit continuously monitors the presence of the mains voltage. The mains
indicator (7) is on when the mains voltage is present.
When the mains supply is absent for 5 seconds, the ATS unit gives a signal to start the generator engine.
While the engine receives a start signal, the air choke switches to mid-position and the time of the electric
starter relay is 4 seconds.
After the generator receives the voltage output signal, the ATS unit switches the air choke to the open
position (within 5 seconds in summer mode and within 15 seconds in winter mode after the engine starts).
In the absence of the voltage output signal after disconnecting the electric starter relay, the system will make
another 5 attempts to start the engine.
If after the 5th attempt the engine does not start, the system will display an error message and the engine
operating indicator (10) will ash.
TO OPERATE THE ATS UNIT IN MANUAL MODE, PROCEED AS FOLLOWS:
1. Connect the ATS unit to the generator set and mains (see Diagram 1).
2. Turn on the power using the power switch (1).
3. Set the ATS mode switch (3) to manual mode.
4. Turn the ignition key on the generator panel to “ON”.
5. Press the button (5) on the ATS unit to start the generator set. During stable operation of the generator,
press the button (4) to connect the load.
MAINS LOAD GENERATOR
Diagram 1

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TO OPERATE THE ATS UNIT IN AUTOMATIC MODE, PROCEED AS FOLLOWS:
1. Connect the ATS unit to the generator set and mains.
2. Connect the line of primary power consumers “Load”.
3. Turn on the ATS power using the power switch (1).
4. Select summer or winter mode with the switch (6).
5. Set the ATS unit to “AUTO” with the mode switch (3).
6. Turn the ignition key on the generator panel to “ON”.
If the ATS unit detects the mains voltage, it will automatically switch to “standby” mode and power
consumers will be supplied from the mains.
In the event of power outage, the ATS unit automatically starts the generator set according to the operation
principle of the ATS unit and switches the power supply to the backup generator. The generator battery is
also charged from the mains in automatic mode.
When the mains supply is disabled, the system starts the generator engine in the manner described above
and switches the power supply of the redundant devices to the generator.
If the engine starts successfully, the engine operating indicator (10) and the generator power indicator (9)
will glow steadily. After the engine starts successfully, the system will pause to warm up the engine before
connecting the load.
In summer mode the delay will be 10 seconds, in winter mode the delay will be 25 seconds. After this
time, power switches will turn on and power consumers will be supplied by the generator. The output load
indicator (8) will further glow steadily.
When the mains supply is restored, the system switches the load to the mains supply within 3 seconds. If
the mains voltage remains stable for 10 seconds, the ATS unit gives a signal to stop the generator.
In the “Auto” mode, the battery is automatically
charged.
PLEASE NOTE!
When the ATS unit is in automatic mode, the generator can be controlled in automatic mode. When
power consumers are supplied from the mains, the generator is disabled
After the mains voltage is disabled, the ATS unit will start the backup generator within 4±2 seconds, which
will turn on in 4 seconds. After the generator starts, there is a delay for air choke adjustment (5±1 seconds
in the warm season and 15±1 seconds in the cold season).
The time interval between the generator start and the connection of the load is 10±1 seconds in the
warm season and 25±1 seconds in the cold season. When the mains supply is restored, the generator
stops after 15±2 seconds. When power consumers are supplied from the mains, the generator battery is
simultaneously charged by the ATS unit with a voltage of 13.2 V.
If ATS unit fails to start the generator set in automatic mode on the rst try, it will restart. After three failed
attempts, an alarm is triggered.
After resetting the ATS unit and turning on the power, the ATS unit will automatically restart the generator.

www.ks-power.de/en 7
CONNECTING THE GENERATOR
AND ATS UNIT TO THE MAINS SUPPLY 7
MAINS SUPPLY
ATS UNIT
GENERATOR
POWER
CONSUMERS
Fig. 2
ELECTRIC METER
ATS CONTROL CABLE
8-pin ATS output on the generator panel
The ATS socket is located on the generator panel. Connect the ATS unit to the ATS input on the generator
panel using the control cable (included).
Fig. 3
8-pin ATS output on the ATS unit
Automatic start cable

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ELECTRICAL DIAGRAM 8
Generator Mains Load
Generator lamp
Mains power lamp
СJX2-320В contactor
Close lamp
Alarm buzzer
Power switch
ATS controller
Engine lamp
8-core cable
Diagram 2

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Follow all instructions in the manual! The current list of service centers can be found on the exclusive importer’s
website: www.ks-power.de.
MAINTENANCE 9
STORAGE AND TRANSPORTATION 10
When transporting and storing the device, keep the device away from moisture.
If you are not going to use the ATS unit for a long time, be sure to turn it o and disconnect it from the
mains supply. It is recommended to keep the device in a dry, well-ventilated area and not expose it to
high humidity, corrosive hazardous gases and dust. Keep away from children and animals.
The device is energized, which is life threatening.
WARRANTY PROVISIONS 11
The warranty period is 1 year and starts from the date of purchase of the product. All faults caused by the
manufacturer during the warranty period will be eliminated free of charge. The warranty becomes eective
only if the warranty card and tear-o coupons have been lled out correctly. The device is accepted for
repair clean and full.
WARRANTY DOES NOT COVER:
- Mechanical damage (cracks, paint peeling, etc.) and damage caused by the action of aggressive media,
ingress of foreign objects into the product or air inlet screen, as well as damage resulting from improper
storage (corrosion of metal parts);
- Malfunctions resulting from improper operation, unintended use of the product, overloading of the
product, as well as instability of the mains parameters. The product overload is indicated by melting or
discoloration of parts due to the eect of high temperature, score marks on the cylinder or piston surfaces,
destruction of connecting rod inserts or piston rings. In addition, the warranty obligations do not apply to
the failure of the automatic voltage regulator of power generators due to improper operation;
- Quick-wearing parts (V-belts, rubber seals, spark plugs, nozzles, clutch springs, pulleys, guide rollers,
cables, manual starters, clamping chucks, removable batteries, lter and safety elements, oil, removable
devices, ttings, etc.);
- Electric cables with mechanical and thermal damage;
- The product tampered with or repaired not by the authorized service center;
- Preventive maintenance (cleaning, washing, greasing, etc.), installation and setup of the product;
- Normal wear and tear of the product (remaining life);
- Malfunctions arising from the use of the product for business related purposes;
- The warranty card that is not lled out or does not bear the seller’s seal;
- The warranty card that does not bear the bearer’s signature;
- The warranty will become null and void in case of violation of the rules for the operation, transportation
and storage of the device;
- Improper or careless installation, improper connection to the mains.
Equipment maintenance must only be carried out by qualied
personnel. During maintenance work, be sure to disconnect the
mains and generator set to prevent inadvertent switching on of
the ATS unit.
PLEASE NOTE!

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NOTES
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The current list of service centers can be found
on the ocial importer’s website:
www.ks-power.de

www.ks-power.de/en |30
Germany
ks-power.de
info@dimaxgroup.de
Poland
ks-power.pl
info.pl@dimaxgroup.de
Ukraine
ks-power.com.ua
sales@ks-power.com.ua
CONTACTS
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