Kaco blueplanet gridsave 92.0 TL3-S User manual

Manual
nEnglish translation of German original
blueplanet gridsave 92.0 TL3-S
blueplanet gridsave 110 TL3-S
blueplanet gridsave 137 TL3-S
These instructions form part of the product and must be carefully read, observed and stored in a place which is freely accessible at all
times.
Authorized electrician
Important safety instructions
M; L; XL

Legal provisions
The information contained in this document is the property of KACO new energy GmbH. Publication, in whole
or in part, requires the written permission of KACO new energy GmbH.
KACO warranty
For the current warranty conditions, please contact your system integrator.
Definitions on product designations
In this Manual, the product "Bi-directional feed-in inverter" is referred to as "device" for ease of reading.
Trademarks
All brand and product names used in this document are trademarks or registered trademarks, A lack of identifi-
cation does not mean that a product or designation/logo is free of trademarks.
Software
This device contains open source software developed by third parties and in some cases licensed under GPL
and/or LGPL.
More details on this topic and a list of the open source software used, as well as the corresponding licence
texts, can be found in the web interface information display under "Licence List".
| Legal provisions Manual
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EN-US

Table of contents
1 General information ........................................... 4
1.1 About this document..................................... 4
1.2 More information .......................................... 4
1.3 Layout of Instructions.................................... 4
1.4 Identification ................................................. 5
1.5 Warnings on the device ................................. 6
1.6 Target group .................................................. 6
2 Safety ................................................................. 7
2.1 Intended use.................................................. 7
2.2 Protection features........................................ 8
3 Device description............................................... 9
3.1 Function......................................................... 9
3.2 Structure of the device .................................. 9
3.3 Plant layout.................................................... 11
4 Technical data..................................................... 12
4.1 Electrical data ................................................ 12
4.2 General data .................................................. 13
4.3 Environmental data ....................................... 14
5 Transportation and Delivery................................ 15
5.1 Scope of delivery ........................................... 15
5.2 Transporting the unit..................................... 15
5.3 Installation tools ............................................ 15
6 Assembly and preparation .................................. 16
6.1 Selecting an installation location................... 16
6.2 Unpacking the unit ........................................ 17
6.3 Fastening the mount ..................................... 18
6.4 Installing and securing the device ................. 19
7 Installation.......................................................... 21
7.1 Opening the device........................................ 21
7.2 Surveying the connection area ...................... 21
7.3 Making the electrical connections................. 21
7.4 Connecting the device to the mains supply... 23
7.5 Connecting the battery to the device............ 24
7.6 Inserting the overvoltage protection............. 26
7.7 Creating equipotential bonding..................... 26
7.8 Connecting the interfaces.............................. 27
7.9 Sealing the connection area .......................... 30
8 Start-up .............................................................. 31
8.1 Conditions...................................................... 31
8.2 Start-up options............................................. 31
9 Configuration and operation ............................... 35
9.1 Initial start-up................................................ 35
9.2 Signal elements ............................................. 37
9.3 User interface................................................ 39
9.4 Menu structure ............................................. 41
9.5 Monitoring the device................................... 63
9.6 Carry out firmware update............................ 63
9.7 Access via Modbus ........................................ 64
10 Specifications ...................................................... 65
10.1 Reactive power control ................................. 65
10.2 Regulating active power................................ 70
10.3 FRT................................................................. 76
10.4 Other grid support functions effective on ac-
tive power .....................................................
79
10.5 Advanced islanding detection ....................... 81
11 Maintenance and troubleshooting ...................... 83
11.1 Visual inspection ........................................... 83
11.2 Cleaning......................................................... 83
11.3 Replacing the fans ......................................... 84
11.4 Shutting down for maintenance / trou-
bleshooting....................................................
85
11.5 Replace DC fuse............................................. 86
11.6 Faults............................................................. 86
11.7 Fault messages .............................................. 87
11.8 Troubleshooting ............................................ 88
12 Decommissioning and removal............................ 89
12.1 Switching off the device ................................ 89
12.2 Disconnecting the connections ..................... 89
12.3 Uninstalling the device.................................. 89
12.4 Removing the device..................................... 90
12.5 Packaging the device..................................... 90
12.6 Storing the device ......................................... 90
13 Disposal .............................................................. 91
14 Service and warranty........................................... 92
Manual Table of contents
MNL_BP_GS_92.0-137_TL3-S_en_us_V1 iii
Bidirectional feed-in inverter
EN-US

1 General information
1.1 About this document
WARNING
Improper handling of the device can be hazardous!
1. You must read and understand the manual in order to install and use the device safely.
Other applicable documents
During installation, observe all assembly and installation instructions for components and other parts of the system.
These instructions also apply to the equipment, related components and other parts of the system.
Some of the documents which are required to register your system and have it approved are included with the manual.
English translation of German original
This document has been produced in several languages. The German-language version is the original version. All other
language versions are translations of the original version.
This document is valid for the following types of device from firmware version V3.62 onwards
Typenbezeichnung
[KACO Art. Nr.]
BLUEPLANET GS 92.0 TL3-S B1 WM OD IIGM [1001912]
BLUEPLANET GS 92.0 TL3-S B1 WM OD IIGL [1001910]
BLUEPLANET GS 92.0 TL3-S B1 WM OD IIGX [1001911]
BLUEPLANET GS 110 TL3-S B1 WM OD IIKM [1002020]
BLUEPLANET GS 110 TL3-S B1 WM OD IIKL [1002021]
BLUEPLANET GS 110 TL3-S B1 WM OD IIKX [1002022]
BLUEPLANET GS 137 TL3-S B1 WM OD IIPM [1002014]
BLUEPLANET GS 137 TL3-S B1 WM OD IIPL [1002013]
BLUEPLANET GS 137 TL3-S B1 WM OD IIPX [1002012]
1.2 More information
Links to more detailed information can be found at www.kaco-newenergy.com
Document title Type of document
Technical data sheet Product flyer
Modbus protocol Application note (EN)
SunSpec information model reference
SunSpec information model reference KACO
Excel files for software version with application note “Mod-
bus protocol” under https://kaco-newenergy.com/down-
loads/
Software package Files for current software
EU Declaration of Conformity
Country-specific certificates
Module-specific certification
Certification
1.3 Layout of Instructions
1.3.1 Symbols used
General hazard Fire and explosion hazard
Electrical voltage Risk of burns
1 | General information Manual
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Earthing - ground conductor
1.3.2 Guide to safety instructions
DANGER
Immediate danger
Failure to observe this warning will lead directly to serious bodily injury or death.
WARNING
Potential danger
Failure to observe this warning may lead to serious bodily injury or death.
CAUTION
Low-risk hazard
Failure to observe this warning will lead to minor or moderate bodily injury.
CAUTION
Risk of damage to property
Failure to observe this warning will lead to property damage.
1.3.3 Additional information symbols
NOTE
Useful information and notes
Information that is important in relation to a specific topic or objective but is not related to safety.
1.3.4 Layout of action steps
↻Pre-requisite for the action
1. Carry out first action step
2. Next action step
ðIntermediate outcome of the action step
ðFinal outcome
1.4 Identification
You will find the name plate with the following data for service and other require-
ments specific to installation on the right side panel of the product:
– Product name
– Part no.
– Serial no.
– Date of manufacture
– Technical data
– Disposal information
– Certification marking, CE marking.
KACO new energy
Werner-von-Siemens-Allee1
74172 Neckarsulm
Made in Germany
blueplanet gs 137 TL3-S B1 WM OD IIPX
Part number 1002012
Serial number 137TL01SXXXXXX Year Q2 / 22
Input DC U max / I max 1450 V / 145 A
U operation range 1002 V - 1315 V
Output
Nominal voltage
600 V (3P+PE)
Voltage range continuous operation 480 V - 760 V (Ph-Ph)
Current (maximum continuous) 3 x 132,3 A
Frequency range 45 Hz - 65 Hz
Output
Power
Snom at 600 V Unom 137 000 VA
Smax at 600 V Unom 137 000 VA
Reactive power 0-100% Snom cos phi 0.3 - 1 ind/cap
Environ-
ment Temperature range - 20 C ... + 60 C
Protection class / Ingress protection I / IP66 / Type 4X
ARC fault circuit protection none
Interface protection according to country specific requirements, details see manual
Grid Support Interactive Inverter
Max. Backfeed Current 0 ANo galvanic separation / Ungrounded Arrays Only
Fig.1: Name plate
Manual General information | 1
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1.5 Warnings on the device
A warning sticker is affixed to the device. Read the warnings carefully.
Do not remove the sticker. If the sticker is missing or is illegible, please contact a
KACO representative or distributor.
– Article number: 3013153
Fig.2: Warning sticker
1.6 Target group
All activities described in the document may only be carried out by specially trained personnel with the follow-
ing qualifications:
– Knowledge on the function and operation of a bidirectional feed-in inverter
– Knowledge of the modbus specifications
– Knowledge of the SunSpec modbus specifications
– Training in the handling of hazards and risks during the installation and operation of electrical units and
plants.
– Education concerning the installation and start-up of electrical units and plants.
– Knowledge of applicable standards and directives.
– Knowledge and adherence to this document with all safety notices.
1 | General information Manual
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2 Safety
DANGER
Lethal voltages are still present in the connections and cables of the device even after the device
has been switched off and disconnected!
If the load on the DC side is disconnected (e.g. by shutting down the battery), the device does not shut down.
DC voltage is still present at the connections. Severe injuries or death may occur if the cables and/or terminals/
busbars in the device are touched.
1. Comply with all safety regulations and current technical connection specifications of the responsible power
supply company.
2. The device is only permitted to be opened or serviced by a qualified electrician.
3. Switch off the grid voltage by turning off the external circuit breakers.
4. Check that all AC and DC cables are completely free of current using a clip-on ammeter.
5. For work on the device, ensure complete isolation from the power supply on the AC and DC connections.
6. Do not touch the cables and/or terminals/busbars when switching the device on and off.
7. An AC and DC-side disconnecter unit must be provided during the final installation stage.
8. Do not make any modifications to the device.
9. Keep the device closed when in operation.
The electrician is responsible for observing all existing standards and regulations. The following applies:
– Keep unauthorised persons away from the device and/or system.
– Ensure operational safety by providing proper grounding, conductor dimensioning and appropriate protection against
short circuiting.
– Observe all safety instructions on the product and in these operating instructions.
– Switch off all voltage sources and secure them against being inadvertently switched back on before performing visual
inspections and maintenance.
– When taking measurements on the live device:
– Do not touch the electrical connections
– Remove all jewellery from wrists and fingers
– Ensure that the testing equipment is in safe operating condition.
– Modifications to the surroundings of the device must comply with the applicable national and local standards.
– When working on the battery, it is also necessary to switch off the DC voltage with the DC isolator switch in addition
to disconnection from the grid.
2.1 Intended use
The device has been developed for use with a battery system. The device converts the DC voltage provided by
the battery into AC voltage, so that it can be fed into the grid or the battery can be charged. The device is built
using state-of-the-art technology and in accordance with the recognised safety rules.
The device is intended for indoor and outdoor applications and may only be used in countries for which it has
been approved or for which it has been released by KACO new energy and the grid operator. 1
Nevertheless, improper use may cause lethal hazards for the operator or third parties, or may result in damage
to the device and other property. This relates to the following operation and connection:
– Operate the device only with a permanent connection to the public power grid.
– The requirements of the grid operator must be met for grid connection to take place. The permission of the
relevant authorities may also be required in order to secure authorisation to connection to the grid.
1WARNING!The device is not intended for use in residential areas and cannot ensure adequate
protection of radio reception in such environments.
Manual Safety | 2
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– The enclosed documentation is an integral part of the product. The documentation must be read, observed
and stored in a place which is freely accessible at all times.
– Operation in accordance with the appended EU Declaration of Conformity envisages up to 2 bidirectional
feed-in inverters per battery.
– Approval from KACO new energy is required for a parallel DC circuit with more than 2 bidirectional feed-in
inverters.
Any other or additional use is not considered proper or intended use and can lead to an annulment of the prod-
uct guarantee. This includes:
– Mobile use
– Use in rooms where there is a risk of explosion
– Use of the device in direct sunlight, rain or a storm or other harsh environmental conditions
– Use in an outdoor area that does not meet the environmental conditions set down in the Environmental
data
– Operation of devices with an inconsistent performance in DC parallel operation
– Operation of devices with an inconsistent firmware version in DC parallel operation
– Operation outside the specifications intended by the manufacturer
– Overvoltage of over 1,500V on the DC connection
– Modifying the device
– Off-grid operation.
2.2 Protection features
The following monitoring and protection functions are integrated in the device:
– Overvoltage conductor/varistor to protect the power semiconductors from high-energy transients on the
grid and generator side
– Device temperature monitoring system
– EMC filters to protect the product from high-frequency grid interference
– Grid-side grounded varistors to protect the product against burst and surge impulses
– Islanding detection (anti-islanding) according to the current standards
– IMI (Isolation Monitoring Interrupter) detection of a generator insulation fault.
NOTE
Information on other applications / system set ups (e.g. parallel operation / multiple bidirectional feed-in in-
verter) is provided project specific as an application note. For further details, please contact our KACO sales
team [email protected].
NOTE
If the device is connected, the overvoltage conductors / varistors contained in the device have an impact on the
electrical system insulation resistance test as per HD 60364-6 / IEC 60364-6 Low-voltage installations- Part 6:
Verification.
IEC 60364-6 6.4.3.3 describes two options for this case. The first option is to disconnect devices with an over-
voltage conductor or, if this is not practicable, then the test voltage can be reduced to 250V.
2 | Safety Manual
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3 Device description
3.1 Function
An external EMS/PMS 2 is required to operate the device. The EMS/PMS must be provided by the customer/
system integrator. Modbus TCP is the sole means of communication with the device.
The necessary commands and data points are described in the SunSpec Protocol description [See sec-
tion1.1}Page4].
The shutdown threshold (DC-Min.) is dynamically determined by the device on the basis of the current grid
voltage. After shutting down the device, it is therefore not possible to guarantee reconnection as there may be
a change in the grid voltage.
3.2 Structure of the device
1
3
5
6
87
4
2
Fig.3: Device diagram
key
1 Housing 5 AC-Connection/ cable feed-through
2 Cover 6 interface / cable feed-through
3 Status indicator 7 Communication - button / USB port
4 Upper cover 8 DC connection / cable feed-through
3.2.1 Electrical functions
A potential-free relay contact is integrated into the device. Use this contact for one of the following functions:
Fault signal relay
The potential-free relay contact closes as soon as there is a fault during operation. You use this function, for ex-
ample, to signal a fault visually or acoustically.
2Energy management system/power management system
Manual Device description | 3
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3.2.2 Interfaces
You can configure the interfaces and the web server in the Settings menu. The device has the following inter-
faces for communication and remote monitoring.
Ethernet interface
Communication with the EMS/PMS is carried out via the Ethernet interface.
The local web server can be used to configure the device and perform updates.
USB interface
The device's USB connection is a type A socket. It is located on the communication circuit board. The USB con-
nection is specified to draw 500 mA of power.
Use the USB interface to read out stored operating data, load firmware updates or device configurations using
a FAT32-formatted USB stick (max. 4GB).
A connection to the unit's internal web server can be established via a plugged-in USB WiFi stick. In addition to
commissioning, service information and firmware updates, more extensive configurations are also possible via
the web interface.
3 | Device description Manual
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3.3 Plant layout
Battery with
management system
Bidirectional feed-in
inverter
with interface switch
Line protection
DC isolator switch
Grid
Fig.4: Circuit diagram for a system with one bidirectional feed-in inverter
Key Definition / information on the connection
Battery Intrinsically safe battery system
DC isolator switch An external DC isolator switch is required outside the de-
vice; this can also be integrated into the battery housing.
Bidirectional feed-in inverter The connection from the battery unit is carried out on the
device's DC connection.
Line protection Safety fuse or circuit breaker.
Manual Device description | 3
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4 Technical data
4.1 Electrical data
blueplanet gridsave 92.0 TL3-S 110 TL3-S 137 TL3-S
DC Input levels Input levels (DC)
Working range 668-1,315 V 801-1,315 V 1002-1,315 V
Max. DC voltage 1,450 V
Starting voltage 668 V 801 V 1,002 V
Max. input current 145 A
Max. short-circuit current (ISC
max.) 300 A
Polarity safeguard option / with PCU yes
String fuse M yes / L yes / XL yes M yes/ L yes / XL yes
DC- fuse holder no
DC+ fuse holder Optional
Number of strings 1
blueplanet gridsave 92.0 TL3-S 110 TL3-S 137 TL3-S
AC Output levels Output levels (AC)
Nominal power 92 kVA 110 kVA 137 kVA
Nominal voltage 400 V (3P+PE) 480 V (3P+PE) 600 V (3P+PE)
Voltage range: continuous op-
eration 300 V - 580 V 480 V - 760 V
Max. voltage range (up to 100
s) 625 V 825 V
Nominal current 3 x 132.3 A
Max. continuous current 3 x 132.3 A
Contribution to peak short-cir-
cuit current ip 193 A
Initial short-circuit alternating
current (lk” first single-period
effective value)
137 A
Short circuit current continu-
ous [ms] (max output fault
current)
134 A
Inrush current 5 A [RMS (20ms)]
Nominal frequency 50/60 Hz
Frequency range 45 - 65 Hz
Reactive power 0-100 % Snom
cos phi 0.3 - 1 ind/cap
Number of feed-in phases 3
Distortion factor (THD) < 3 %
AC overvoltage protection Base
4 | Technical data Manual
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4.2 General data
blueplanet gridsave 92.0 TL3-S 110 TL3-S 137 TL3-S
Max. efficiency Charge 98.51 /
discharge 98.69 %
Charge 98.6 /
discharge 98.78 %
Charge 98.74 /
discharge 98.89 %
Self consumption: Standby < 8 / <14 with PCU Relay closed W
Transformer no
DC parallel operation yes, 2
Operating mode Grid-dependent (charge/discharge)
Battery type All intrinsic battery types, e.g. lithium ions
Protection class / over voltage
category I / III
Clock frequency 48 kHz
Grid monitoring Country-specific
Distribution system TN-C system, TT system, Solid grounded wye
blueplanet gridsave 92.0 TL3-S 110 TL3-S 137 TL3-S
General data
Display LEDs
Control elements Button / web server
Menu languages EN; DE; FR; IT; ES; PL; NL; PT; CZ; HU; SL; TR; RO; JP
Interfaces 2 x Ethernet, INV OFF, Error-Relais (30V potential free contact)
Communication TCP/IP, Modbus TCP, based on Sunspec
Fault signal relay yes
DC isolator switch no
AC isolator switch no
Cooling temp. regulated fan, max air throughput 364 m³/h
Number of fans 3x outside, 1x inside
Noise emission <60 db(A)
Housing material AL
HxWxD 28,30 inch x 27,51 inch x 18,11 inch
Weight 172 Ib
Precharge unit L + XL
DC load relay + L + XL
DC load relay - XL
DC fuse M + L + XL
Max. power dissipation to
room air 4 kW
Safety EN 62109-1, EN 62109-2
Interference immunity/inter-
ference emission/grid feed-
back
EN 61000-6-2 /
62920 -Class A, EN55011 - Class A /
EN61000-3-11, EN 61000-3-12
Certifications Overview: see homepage, download area
Manual Technical data | 4
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4.3 Environmental data
blueplanet gridsave 92.0 TL3-S 110 TL3-S 137 TL3-S
Installation height 9842 ft (Derating at 6561 ft)
Installation distance from
coast >1640 ft
Pollution level inside the en-
closure 2 (reduced by IP 66 Housing)
Pollution level outside the en-
closure 3
Ambient temperature -13 °F - 140 °F
Protection rating (KACO instal-
lation location) IP66 /NEMA 4X
Humidity range (non-condens-
ing) [%] 100 %
Item number 1001912 (M) / 1001910 (L) /
1001911 (XL)
1002020 (M) / 1002021 (L) /
1002022 (XL)
1002014 (M) / 1002013 (L) /
1002012 (XL)
Name on name plate
BLUEPLANET GS 92.0 TL3-S
B1 WM OD IIGL / BLUE-
PLANET GS 92.0 TL3-S B1
WM OD IIGM /BLUEPLANET
GS 92.0 TL3 M1 WM OD IIGX
BLUEPLANET GS 110 TL3-S
B1 WM OD II KM / BLUE-
PLANET GS 110 TL3-S B1 WM
OD II KL / BLUEPLANET GS
110 TL3 M1 WM OD IIKX
BLUEPLANET GS 137 TL3-S
B1 WM OD II PM / BLUE-
PLANET GS 137 TL3-S B1 WM
OD IIPL / BLUEPLANET GS
137 TL3-S B1 WM OD IIPX
4 | Technical data Manual
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5 Transportation and Delivery
Every product leaves our factory in perfect electrical and mechanical condition. Special packaging ensures that
the devices are transported safely. The shipping company is responsible for any transport damage that occurs.
5.1 Scope of delivery
– Inverter
– Mount
– Installation kit
– Manual [online] / operating instructions [multi-language]
Checking the scope of supply
1. Inspect your device thoroughly.
2. Immediately notify the shipping company in case of the following:
– Damage to the packaging that indicates that the device may have been damaged.
– Obvious damage to the device.
3. Send a damage report to the shipping company immediately.
4. The damage report must be received by the shipping company in writing within 6 days following receipt of
the device. We will be glad to help you if necessary.
5.2 Transporting the unit
CAUTION
Hazard due to impact; risk of breakage to the device!
1. Pack the device securely for transport.
2. Transport the device using the intended carrying handles of the packaging box.
3. Do not expose the device to any shocks.
For safe transportation of the product, use the hand recesses in the carton.
Device version Dimensions HxWxD Total weight including
packaging
92.0TL3-137TL3-S- WM OD IIGM31,1x29,9x21,6 inch 176 Ibs
92.0TL3-137TL3-S - WM OD IIGL183 Ibs
92.0TL3-137TL3-S - WM OD IIGXL 185 Ibs
Fig.5: Transporting the device
5.3 Installation tools
The abbreviations listed in the following table are used when referring to the tools and tightening torques to be
used in all assembly/installation/maintenance and disassembly instructions.
Shortsign (en) Shape of the connector
W External hex
A Internal hex
T Torx
S Slot
Tab.1: Key and description of tool codes
Outer contour
Tightening torque
Spanner size or number
in-Ibs
Fig.6: Presentation format
Manual Transportation and Delivery | 5
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6 Assembly and preparation
6.1 Selecting an installation location
DANGER
Risk of fatal injury due to fire or explosions
Fire caused by flammable or explosive materials in the vicinity of the device can lead to serious injuries.
1. Do not mount the device in an area at risk of explosion or in the vicinity of highly flammable materials.
CAUTION
Property damage due to gases that have an abrasive effect on surfaces when they come into contact with
ambient humidity caused by weather conditions!
The housing of the device may be seriously damaged by gases (ammonia, sulfur, etc.) if it comes into contact with ambi-
ent humidity caused by weather conditions.
1. If the device is exposed to gases, it must be installed in a location that is visible.
2. Perform regular visual inspections.
3. Immediately remove any moisture from the housing.
4. Ensure that there is sufficient ventilation at the installation location.
5. Immediately remove dirt, especially on vents.
6. Failure to observe these instructions may result in damage to the device which is not covered by the warranty.
NOTE
Access by maintenance personnel for service
Any additional costs arising from unfavorable structural or mounting conditions shall be billed to the customer.
Installation space
– As dry as possible, climate-controlled, the waste heat must be dissipated away from the device.
– Unobstructed air circulation.
– Close to the ground, accessible from the front and sides without requiring additional resources.
– Protected on all sides against direct weather exposure and sunlight (thermal heating) in outdoor areas. Implementa-
tion where necessary via constructional measures, e.g. wind breaks.
Installation surface
– Must have adequate load-bearing capacity
– Must be accessible for installation and maintenance
– Must be made out of heat-resistant material (up to 194 °F )
– Flame-retardant
– Minimum clearances to be observed during installation: [See figure 12 [}Page18]
6 | Assembly and preparation Manual
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Fig.7: Device for outdoor installation
0-90°
Fig.8: Permissible installation location
6.2 Unpacking the unit
CAUTION
Risk of injury if the body is overloaded!
Lifting the device for transportation, to change location and during installation can lead to injuries (e.g. spinal
injuries).
1. Only lift the device using the openings provided.
2. The device must be transported and installed by at least 2 persons.
DETAIL Z4:1
Z
2
1
3
4
5
6
Fig.9: Opening the cardboard packaging Fig.10: Setting the device upright
Legend
1 Hood 4 Base section
2 Upper side section 5 Lower side section
3 Clip lock (4x) 6 Cardboard packaging with mount and mounting kit
↻The device is transported to the installation location.
1. Remove the plastic strap from the pallet and packaging.
2. Pull the clip lock off the packaging.
3. Pull the hood upwards to remove it and place the cardboard packaging to one side together with the mount and ac-
cessories.
Manual Assembly and preparation | 6
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4. Set the device upright with the base section and side sections.
5. Remove the uppermost side section and base section from the device.
ðIf the device is in the correct installation position: Proceed with the installation of the mount.
6.3 Fastening the mount
WARNING
Hazard when using unsuitable fixing materials!
If unsuitable fixing materials are used, the device could fall and persons in front of the device may be seriously
injured.
1. Use only fixing materials that are suitable for the mounting base. The fastening materials supplied are only
to be used for masonry and concrete.
2. Only install the device in an upright hanging position.
D
A
C
A
B
1
2
3
4
5
6
6 1/32"
2 61/64"
5
Detail A
A
Fig.11: Minimum clearances for wall mounting
1
6
5
10.63 In
18.70 In
18.70 In
10.63 In
1)
1)
41.97 In
18.03 In
21.65 In
17.83 In
2)
1)
1)
60,74 In
Fig.12: Wall mounting
Legend
1 Mount 4 Screw for mounting (4x) [SW 13 / [See sec-
tion6.3}Page18]]
2 Fastening anchors [S12-Ø0.47 In / 0,98 In ] 5 Securing screw (1x)
3 Lock washer 6 Lug to mount the device
A Minimum clearance: 4.72 In 1) Minimum clearance excluding device:10.63 In
Recommended clearance: 15.75 In 1) Recommended clearance excluding device:18.70 In
B Minimum clearance: 11.81 In - -
C Minimum clearance: 19.69 In - -
D Recommended clearance: 39.37 In ²) Recommended clearance with DC breaker:60,74 In
↻Cardboard packaging with mount and mounting kit removed from the packaging and opened.
1. Check condition and minimum room height according to specified dimensional data.
2. Mark the suspension position on the wall surface according to the bore holes in mounting plate.
.NOTE:The minimum clearances between two devices, or the device and the ceiling/floor have already
been taken into account in the diagram.
3. Fix the mount to the wall using suitable mounting fixtures from the mounting kit.
.NOTE:Make sure that the mount is oriented correctly.
ðProceed with the installation of the device.
6 | Assembly and preparation Manual
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6.4 Installing and securing the device
CAUTION
Risk of injury from improper lifting and transport.
Lifting the device improperly can cause the device to topple and fall over.
1. Only ever raise the device vertically using the openings provided.
2. Use a climbing aid for the chosen installation height.
3. Wear safety gloves and safety shoes when lifting and lowering the device.
NOTE
Power reduction due to heat accumulation!
If the recommended minimum clearances are not observed, the device may go into power regulation mode
due to insufficient ventilation and the resulting heat build-up.
1. Observe the minimum clearances and provide for sufficient heat dissipation.
2. Any objects on the housing of the device must be removed prior to operation.
3. Make sure that foreign objects cannot hinder heat dissipation following installation of the device.
1
2
3
Fig.13: Lifting the device by the opening
4
3
Fig.14: Fitting the device onto the mount
Legend
1 Opening 3 Mounting bracket
2 Center of gravity 4 Mount
Lifting and mounting the device
↻The mount has been installed.
1. Lift the device using the lateral openings. Have regard to the position of the device's center of gravity!
.NOTE:Do not lift the device by the lid or cover!
2. Fit the device onto the upper mount by means of the mounting bracket. Fit the device onto the lower mounting
bracket in full so that the device sits flush with its rear side on the mount. ( [See figure 12 [}Page18]).
3. Insert the screw provided into the lug of the mount and [ T30 / 17.70 In-Ibs ] ( [See figure 11 [}Page18]).
.NOTE:Alternatively: At this point, the screw mentioned above can be replaced with a special-purpose
screw for protection against theft.
ðThe device is installed. Proceed with the electrical installation.
Manual Assembly and preparation | 6
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CAUTION
Damage to property due to condensation build-up
If the device is pre-assembled, moisture can get into the internal area via the dust-proof screw connections. The conden-
sate that forms can cause damage to the device during installation and start-up.
üKeep the device sealed during pre-assembly and don't open the connection area until installation.
1. Seal off any screw fittings using sealing covers.
2. Check the interior space for any condensation water prior to electrical installation and, if necessary, allow it to dry
out sufficiently.
3. Immediately remove any moisture from the housing.
6 | Assembly and preparation Manual
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