Kaco Powador-proLOG User manual

Powador-proLOG
Operating instructions

Operating Instructions Powador-proLOG_EN Page 3
Manual
Operating Instructions
Powador-proLOG
1 About this documentation ......................................5
1.1 Other applicable documents ...................................5
1.2 Retention of documents..........................................5
1.3 Symbols used in this document ...............................5
1.4 CE marking ............................................................5
1.5 Name plate ............................................................5
2 Safety instructions and regulations ........................6
3 Notes on installation and operation ........................7
3.1 Intended use ..........................................................7
3.2 Factory warranty and liability..................................7
3.3 Service ...................................................................7
4 Technical Data........................................................8
5 Installation ...........................................................10
5.1 Determining the installation location.....................10
5.2 Installing the unit .................................................10
5.2.1 Powador-proLOG S...............................................10
5.2.2 Powador-proLOG M / XL ......................................10
5.3 Service flap ..........................................................10
5.4 Connections .........................................................10
5.4.1 Voltage supply .....................................................10
5.4.2 GSM antenna (XL GSM/GPRS) ..............................11
5.4.3 Powador-go (M / XL)............................................ 11
5.4.4 Analogue/ISDN modem (XL).................................12
5.4.5 24 V supply..........................................................12
5.4.6 Ethernet...............................................................12
5.4.7 RS485 connection ...............................................13

Page 4 Operating Instructions Powador-proLOG_EN
5.4.8 Digital output D0 .................................................15
5.4.9 Analogue/digital inputs ........................................15
5.5 KACO Power Control ...........................................17
5.6 Pin assignment.....................................................18
5.7 Jumper switch (M/XL only)....................................18
6 Start-Up ...............................................................19
6.1 Procedure.............................................................19
6.2 Using the Powador-proLOG with Powador-web.....19
6.3 Using the Powador-proLOG without
Powador-web.......................................................19
6.4 Display menu and status LEDs ..............................19
6.4.1 Meaning of the four status LEDs ...........................19
6.4.2 Display menu .......................................................20
6.4.3 Display menu structure:
description of the menu items...............................21
6.5 Powador-proLOG XL with GSM/GPRS modem .......23
6.5.1 General information .............................................23
6.5.2 Inserting a SIM card .............................................23
7 Establishing a Connection.....................................25
7.1 Hardware and software requirements ...................25
7.2 Direct connection to a Powador-proLOG
over a network (Ethernet).....................................25
7.3 Establishing a connection to a
Powador-proLOG by modem.................................26
7.4 Powador-web.......................................................29
8 Menu Description .................................................30
8.1 General................................................................30
8.2 Online values........................................................32
8.2.1 Analogue/digital...................................................32
8.2.2 Current sensors....................................................33
8.2.3 Inverter overview .................................................33
8.2.4 Inverter details.....................................................33
8.3 Status...................................................................33
8.3.1 System messages .................................................33
8.3.2 Inverters ..............................................................34
8.4 Configuration .......................................................34
8.4.1 System data .........................................................34
8.4.2 Standard contact..................................................35
8.4.3 Date/Time ............................................................35
8.5 Admin monitoring ................................................35
8.5.1 Network...............................................................35
8.5.2 Contact addresses................................................37
8.5.3 Switching output..................................................37
8.5.4 System messages .................................................38
8.5.5 Inverters ..............................................................38
8.5.6 Formulas..............................................................38
8.5.7 Status alarms .......................................................39
8.6 Admin measurement ............................................39
8.6.1 Analogue channels...............................................39
8.6.2 Digital channels ...................................................40
8.6.3 Extension modules ..............................................40
8.6.4 Current sensors....................................................40
8.6.5 Inverters ..............................................................40
8.6.6 Energy of digital channels ....................................40
8.6.7 Energy of inverters ...............................................41
8.6.8 Time synchronisation ...........................................41
8.6.9 Active power and idle power control) (XL) ............41
9 Configuration Example .........................................41
9.1 Analogue channels...............................................42
9.1.1 Voltage input........................................................42
9.1.2 Current input........................................................42
9.2 Digital inputs........................................................42
9.3 Alarm criterion .....................................................42
9.3.1 Basic principle of monitoring.................................43
9.3.2 Setting parameters for the measuring device ........43
9.4 Programming criteria using the example
of an inverter comparison.....................................44
9.5 List of code designations ......................................45
10 Update.................................................................46
10.1 Update with card reader.......................................46
10.1.1 General information .............................................46
10.1.2 Instructions .........................................................46
10.2 Update via FTP .....................................................48
10.2.1 General information ............................................48
10.2.2 Instructions .........................................................48
Contents

Operating Instructions Powador-proLOG_EN Page 5
1 About this
documentation
The following notes guide you through all of the documenta-
tion. Additional documents are applicable in conjunction with
these operating instructions.
1.1 Other applicable documents
When installing the data logger, be sure to observe all assem-
bly and installation instructions for components and other
parts of the system. These instructions are delivered together
with the respective components and other parts of the system.
1.2 Retention of documents
Pass these operating instructions on to the system operator.
The system operator is to retain the documents. The
instructions must be available whenever they are needed.
1.3 Symbols used in this document
When installing the data logger, observe the safety instruc-
tions included in these installation instructions.
High voltage!
Read the manual
1.4 CE marking
The CE marking is used to document that the Powador-pro-
LOG data logger shown on the name plate fulfils the funda-
mental requirements of the following relevant directives:
–Directive relating to electromagnetic compatibility (Council
Directive 2004/108/EC)
–Low voltage directive
(Council Directive 2006/95/EC)
1.5 Name plate
The name plate showing the exact designation of the unit is
located on the left side of the housing.
Section 1 About this Documentation
ATTENTION
Read the manual
We assume no liability for any damage caused by failure
to observe these instructions.
AT TENTION
Failure to observe a warning indicated in this manner may
lead to damage to property.
NOTE
Useful information and notes.
IMPORTANT
Failure to observe this information may result in operat-
ing difficulty or impaired functionality.
DANGER
Failure to observe a warning indicated in this manner will
lead directly to serious bodily injury or death.
ACTION
This symbol indicates that a certain action is required.

Page 6 Operating Instructions Powador-proLOG_EN
2 Safety Instructions
and Regulations
Standards and regulations
IEC 60364-7-712:2002:
Requirements for special installations or locations – Solar
photovoltaic (PV) power supply systems.
Technical rules
The installation must be suited to the on-site conditions and
comply with local regulations and technical rules.
Accident prevention regulations
–The monitoring system for photovoltaic systems may only
be connected by qualified specialists.
–Cables must be disconnected from all power sources before
being connected to or disconnected from the system.
–Read the manual and familiarise yourself with the unit prior
to operation
–Damaged units must be removed from operation immedi-
ately and inspected by a qualified specialist.
–The unit is to be opened by a qualified specialist
only.
–The safety of the operator and the unit cannot be guaran-
teed if the operator does not adhere to the safety instruc-
tions.
The proper and safe operation of this unit requires proper
transportation, storage, assembly and installation, as well as
careful operation and maintenance.
Transportation
The Powador-proLOG is subjected to extensive testing and
inspections at our test facility. Only by doing so can we ensure
the high quality of our products. Our data loggers leave our
factory in proper electrical and mechanical condition. Special
packaging ensures that materials are not damaged during
transportation. However, damage may still occur during trans-
port. The shipping company is responsible in such cases.
Thoroughly inspect the data logger upon delivery. Immedi-
ately notify the responsible shipping company if you discover
any damage to the packaging which indicates that the data
logger may have been damaged or if you discover any visible
damage to the data logger.
If necessary, KACO new energy GmbH will assist you. Damage
reports must be received by the shipping company in writing
within six days following receipt of the goods.
When transporting the data logger, only the original packag-
ing is to be used, as this ensures safe transport.
Section 2 · Safety Instructions and Regulations
DANGER
Danger due to lethal voltages.
Lethal voltages are present within the unit and on the
power supply lines. Therefore, only authorised electri-
cians may install and open the unit.
ATTENTION
Risk of damage due to improper modifications.
Do not attempt to open or modify the data logger.

Operating Instructions Powador-proLOG_EN Page 7
3 Notes on installation
and operation
3.1 Intended use
The Powador-proLOG is used for system monitoring of a pho-
tovoltaic system.
It records the currents, voltages, temperatures, power and
yields of every individual inverter, as well as the values of the
externally connected sensors.
The Powador-proLOG is built according to the state of the art
and recognised safety rules. Nevertheless, improper use may
cause hazards for the operators or result in damage to the
units.
Any other or additional use of the device is deemed improper.
The manufacturer/supplier is not liable for damage caused by
such use. Damage caused by improper use is at the sole risk
of the operator.
Intended use also includes adherence to the operating instruc-
tions.
3.2 Factory warranty and liability
KACO new energy GmbH grants a warranty of two years on
the Powador-proLOG starting from the date of shipment by
KACO new energy GmbH.
During this time, KACO new energy GmbH guarantees the
proper function of the units and to undertake repairs at the
factory free of charge in the event of a defect for which we
are responsible.
Contact your specialty dealer if your unit exhibits a defect or
fault during the warranty period.
Warranty claims are excluded in the following cases:
–Use of the units in ways not intended
–Improper installation or installation that does not comply
with standards
–Improper operation
–Operating the unit with defective protective equipment
–Unauthorised modifications to the units or
repair attempts
–Influence of foreign objects or force majeure (lightning,
overvoltage, severe weather, fire)
–Failure to observe the relevant safety regulations
–Transport damage
All warranty claims must be handled at the premises of KACO
new energy GmbH. Where possible, the unit must be returned
in its original or equivalent packaging. The costs for these ser-
vices cannot be borne by KACO new energy GmbH.
KACO new energy GmbH will only perform warranty services
if the defective unit is returned to KACO new energy GmbH
together with a copy of the invoice which was issued to the
user by the dealer. The name plate on the unit must be fully
legible. If these requirements are not fulfilled, KACO new
energy GmbH reserves the right to deny warranty services.
3.3 Service
Starting with the product development phase, we place a
great deal of importance on ensuring the quality and longev-
ity of our data loggers.
However, in spite of all quality assurance measures,
faults may occur in rare cases. In such cases, KACO new
energy GmbH will provide you with the maximum pos-
sible support. KACO new energy GmbH will make every
effort to remedy such faults in an expeditious manner
and with a minimum of bureaucracy.
In such cases, please contact our service department directly.
Telephone: [phone]
e-Mail [e-mail]
So that your enquiry can be dealt with more quickly, please
always have the serial number (A) and hardware serial number
(B) of your data logger to hand. Both numbers can be found
on the name plate on the left-hand side of the housing (see
figure below).
Section 3 · Notes on Installation and Operation
A
B

Page 8 Operating Instructions Powador-proLOG_EN
Section 4 · Technical Data
Electrical data Powador-proLOG S Powador-proLOG M Powador-proLOG XL
Input levels
AC power supply [V]230 230 230
AC voltage range [V]85 to 240 85 to 240 85 to 240
Rated frequency [Hz]50 50 50
Frequency range [Hz]47 to 63 47 to 63 47 to 63
230 V AC power input [W]7.5 9 9
DC power supply [V]24 24 24
DC voltage range [V]21.6 to 26.4 21.6 to 26.4 21.6 to 26.4
24 V DC power input [W]2.4 3.5 3.5
Output levels
DC power supply [V]24 24 24
DC voltage range [V]23.5 to 24.5 23.5 to 24.5 23.5 to 24.5
Max. current consumption for sensors depending on modem variant
Ethernet/DSL [mA]230 230 230
ISDN modem [mA]- - 230
Analogue modem [mA]190 - 190
GSM/GPRS modem [mA]- - 160
Mechanical data
Display LCD 2 x 16 characters LCD 2 x 16 characters LCD 2 x 16 characters
Controls 4 buttons for display 4 buttons for display 4 buttons for display
Display elements 4 LEDs 4 LEDs 4 LEDs
Interfaces RS485, Ethernet, S0 RS485, Ethernet, S0,
Powador-go
RS485, Ethernet, S0,
Powador-go
Operating temperature [°C]0 to +55 0 to +55 0 to +55
Storage temperature [°C]-20 to +65 -20 to +65 -20 to +65
Protection rating IP20 IP21 IP21
Mounting Top hat rail & wall Wall Wall
H x W x D [mm] 160 x 110 x 63 217 x 220 x 87 217 x 220 x 87
Weight [g] 436 900 900
4 Technical Data

Operating Instructions Powador-proLOG_EN Page 9
Section 4 · Technical Data
Connections Powador-proLOG S Powador-proLOG M Powador-proLOG XL
Analogue inputs
Number of 1 1 4
DC voltage measurement [V]0 to 10 (max. 24) 0 to 10 (max. 24) 0 to 10 (max. 24)
DC current measurement [mA]0 to 20 (max. 40/3 V) 0 to 20 (max. 40/3 V) 0 to 20 (max. 40/3 V)
Resistance measurement PT1000 PT1000 PT1000
Measuring accuracy 1% of the end value
(0.1 V/0.2 mA)
1% of the end value
(0.1 V/0.2 mA)
1% of the end value
(0.1 V/0.2 mA)
Digital inputs
Number of 1 1 4
S0 pulse input (DC) [V]Low: 0 to 7
High: 9 to 24
Low: 0 to 7
High: 9 to 24
Low: 0 to 7
High: 9 to 24
–Powered exclusively by the unit’s internal power supply
–Can be configured as a status input
–Potential-free contacts
–S0 interface specification conforms to DIN 43864
Digital output
Number of 1 1 1
S0 optocoupler (DC) Max. 70 V/50 mA Max. 70 V/50 mA Max. 70 V/50 mA
Display elements 4 LEDs 4 LEDs 4 LEDs
Interfaces –Can be configured as an alarm or pulse output
–Observe the polarity
Communication
Ethernet 100 MBit (RJ45) 100 MBit (RJ45) 100 MBit (RJ45)
Analogue modem (PSTN)* 1 (RJ12) - 1 (RJ12)
ISDN modem* -- 1 (RJ12)
GSM/GPRS modem --SIM card slot
Antenna (FME)
*Depending on Powador-proLOG variant

Page 10 Operating Instructions Powador-proLOG_EN
Section 5 · Installation
5 Installation
5.1 Determining the installation location
Install the Powador-proLOG near a telephone or Ethernet
connection and a 230V grid connection. To prevent damage
to the Powador-proLOG or the building’s electrical system,
keep the following points in mind when you choose
an installation location:
–The Powador-proLOG must not be installed outdoors
or in damp areas. The unit must be protected from moisture
and direct sunlight.
–The ambient temperature must be between 0°C and
+55°C.
–There must not be any building installations (e.g. power, gas
or water lines) around the drill holes.
–The Powador-proLOG should be placed on a level surface to
prevent damage to the housing.
5.2 Installing the unit
5.2.1 Powador-proLOG S
The unit is suitable for mounting on a top hat rail (size 35mm).
To make it easy to attach the housing, use a clamping device
to snap it onto (or release it from) the hat rail.
5.2.2 Powador-proLOG M / XL
The unit is suitable for wall mounting. Use the
sketch below to mark the drill holes.
The distance between the screws on the mounting bracket
and the wall should be approx. 3mm.
Hang the Powador-proLOG on the screw
heads, and then pull down. Now secure the
Powador-proLOG with a third screw in the lower part of the
unit.
Drill hole sketch (lengths in mm)
5.3 Service flap
The Powador-proLOG may only be operated when the ser-
vice flap is closed. However, the service flap must be opened
for the purpose of connecting the voltage supply, the network
connection (Ethernet) or sensors.
There are two versions of the service flap: Spherical closure or
screw-type closure
5.4 Connections
Powador-proLOG M/XL
Powador-proLOG S
5.4.1 Voltage supply
ThePowador-proLOGispoweredbyanintegratedpowersupply.
T h e g r i d c o n n e c t i o n ( 2 3 0 V ) s h o u l d b e p r o t e c t e d b y a s e p a r a t e f u s e
(e.g. B6A). The power supply provides 24 V,
e.g. to power a solar sensor.
Powador-proLOG M/XL Powador-proLOG S
AT TENTION
The 230 V AC grid connection of the Powador-proLOG
must always be disconnected from the power supply (by
pulling out the plug) before opening the service flap
AT TENTION
Always make sure that the service flap is closed while the
unit is in operation, i.e. that the spherical closure is firmly
in place or that the service flap is screwed tight.
115
92
167 225
230
110 217
220
167
92
S
160 mm
110 mm

Operating Instructions Powador-proLOG_EN Page 11
Section 5 · Installation
Strain relief
When connecting the 230 V AC power cable (included in the
scope of delivery), we recommend that you use a cable grip
to attach it to the assembly rail inside the housing. The figure
below shows an example cable grip design.
5.4.2 GSM antenna (XL GSM/GPRS)
5.4.3 Powador-go (M / XL)
The current sensors are connected and supplied with
power using patch cables. The ports are labelled
“Powador go” (RJ45 sockets).
Installing the ferrite clips
To prevent possible communication faults caused by electro-
magnetic radiation, ferrite clips are included with the Powa-
dor-proLOG M. The installation process is shown in the two
images below.
a) Insert the patch cable (RS485) into the ferrite clip
and close it.
b) Connect the patch cable to the Powador-go
port on the Powador-proLOG and attach the
ferrite clip to the assembly rail (e.g. cable ties).
Connect the GSM antenna supplied
here. The connection is located to the
far left, between the grid connection
and the Powador-go RJ45 sockets.
You can connect up to 100 cur-
rent sensors (Powador-go) to the
“Powador-go” RJ45 sockets. For exam-
ple, you can use the current sensors
to include inverters without RS485 in
monitoring.
IMPORTANT
For more information on the Powador-proLOG
with GSM modem, see section 6.5 on page 22.
AT TENTION
The internal power supply can be used to supply
power to a maximum of six current sensors.
IMPORTANT
When you have more than 32 bus devices,
you need to use a repeater.

Page 12 Operating Instructions Powador-proLOG_EN
5.4.4 Analogue/ISDN modem (XL)
Depending on the unit type, the Powador-proLOG units are
equipped with either an internal analogue or an internal ISDN
modem. The cable connection is included in the scope of deliv-
ery.
–Before you install the unit, use a telephone to test the
analogue/ISDN telephone connection in both directions
(incoming and outgoing connections).
–Use the included cable to connect the unit to the TAE
socket/NTBA.
–If you need to extend the cable, make sure that the contacts
are secure and the polarity is correct..
Powador-proLOG XL Powador-proLOG S
(analogueonly)
5.4.5 24 V supply
Powador-proLOG M/XL Powador-proLOG S
5.4.6 Ethernet
All Powador-proLOG models are equipped with a network
connection to connect the unit to an Ethernet network.
Powador-proLOG M/XL Powador-proLOG S
When installing the network cable, please note that a crosso-
ver cable (included in the scope of delivery) is required for
direct communication between the Powador-proLOG unit and
a PC. However, if you intend to set up a large network and
want to connect the Powador-proLOG unit to a PC or router
via a switch or hub, you need to use a patch cable instead.
The following figures illustrate the differences between the
two Ethernet cables.
POWADORpro LOG
MADEINGERMANY
XL
Crossover-Kabel
Powador-proLOG PC
POWADOR proLOG
MADEIN GERMANY
XL
Powador-proLOG PC
Switch / Hub
Patchkabel Patchkabel
Difference between patch cable and crossover cable
To identify the cable type, simply hold both ends of the cable
out in front of you. The RJ45 connector heads on the patch
cables are identical. The connector heads on the crossover
cables are different.
Use this connection to power
external sensors using the
unit's internal power supply
(max. 230 mA). The socket
is located between the ana-
logue/ISDN modem and the
Ethernet interface.
Patch cable
Section 5 · Installation

Operating Instructions Powador-proLOG_EN Page 13
To prevent possible communication faults caused by
electromagnetic radiation, ferrite clips are included
with the Powador-proLOG M. The instal-
lation process is described in 5.4.3
Powador-go (M / XL).
5.4.7 RS485 connection
Use a shielded twisted pair cable to connect
the unit to the RS485 bus (inverter <->
Powador-proLOG). The ports are labelled
“A” and “B”.
The maximum length of the RS485 bus is 1000 m. In practice,
KACO new energy recommends keeping the length to 500 m.
The last bus device must be terminated
with a terminating resistor. The Powador-proLOG is already
terminated at the factory. Each inverter is assigned a separate
address (1 to 32).
RS485 bus: Assignment of twisted-pair wires
Crossover cable
IMPORTANT
To connect the Powador-proLOG directly to a PC, you
must use a crossover cable (included in the scope of
delivery). If you want to connect it to a switch or hub, you
require a patch cable.
NOTE
–The designations for A and B vary between manufactur-
ers. Therefore, please pay attention to the designations
Data + and Data -, because only these are definitive.
–A repeater or hub is usually required for cable lengths
greater than 500 m.
–DC/AC lines and signal lines must be routed separately.
In other words, never install signal lines in the vicinity
of conductors.
–Only use shielded twisted pair cables.
–Twisted pair cables feature core pairs that are twisted
together. The same twisted pair must always be used
for both A and B (see image below).
–Only use cables that conform to the LiYCY specification.
NOTE
At the factory, the Powador-proLOG is set to use
an IP address of 192.168.100.50 and a netmask of
255.255.255.0.
For detailed instructions on how to set up an Ethernet
connection, see section 7.2.
Section 5 · Installation

Page 14 Operating Instructions Powador-proLOG_EN
Section 5 · Installation
Powador-proLOG M / XL
Connect the RS485 bus to the A/B screw terminals.
Powador-proLOG S
A special cable with 6-pin connector is included in
thescopeofdeliveryforconnectingtheinvertersviaanRS485bus.
Plug the 6-pin connector into the Powador-proLOG S. Con-
nect the inverters to the open cable ends. You only need the
A and B wires.
Powador-proLOG M/XL Powador-proLOG S
IMPORTANT
A maximum of 31 Powador inverters can be operated at
the same time. The number of Powador 25/30/33000xi
central inverters is restricted to a maximum of ten units,
as each one occupies three addresses.
The Powador-proLOG S is limited to a maximum
output of 50kWp.
NOTE
Consulttherelevantinvertermanualformoreinformationon
connecting and addressing the individual inverters.
IMPORTANT
After you have connected the inverters and current sen-
sors, make sure that the jumper switch is set to
“Powador+Powador-go”. If only inverters are connected,
set the jumper switch to “Powador”.
Schematic diagram for wiring inverters and current sensors
POWADOR proLOG
MADE IN GERMANY
EXIT DOWN UP ENTER
GSM
ANT ETH
AI 4
-
+
AI 3
-
+
AI 2
-+
AI 1
-+
24 V
-+ AB
NL
DI 4
-+
DI 3
-+
DI 2
-+
DI 1
-+
DI 0
-+
Powador-go Modem
Max. 100
Powador-go
Connection via
patch cable RS485
RS485
Max. 31 inverters
Terminating resistor
R = 120 ohm

Operating Instructions Powador-proLOG_EN Page 15
5.4.8 Digital output D0
The digital output can be used as an alarm output to control
signalling devices or as a pulse output to connect a display.
Powador-proLOG M/XL Powador-proLOG S
Connecting a display to D0
Connecting a signalling device to D0
5.4.9 Analogue/digital inputs
The unit is equipped with four (XL) or one (S, M) analogue
input(s), which are designed for a voltage measurement of 0
to 10V.
Powador-proLOG XL Powador-proLOG S
Counter pulses (maximum frequency: 14Hz) can be recorded
using four (XL) or one (S, M) digital counter input(s). An inter-
face in accordance with the S0 specification must be available.
Powador-proLOG XL Powador-proLOG S
Section 5 · Installation
NOTE
To configure this function, connect to the Powador-pro-
LOG and make the required settings via -> “Admin moni-
toring > Switching output” in your browser.
AT TENTION
The output is designed as an optocoupler output (N/O
contact) and must therefore be connected to an external
voltage supply, if necessary. The maximum load is 50mA.
NOTE
The analogue inputs can be optionally converted for
current measurement or resistance measurement.
You do this in the configuration menu of the Powador-
proLOG (Admin-Messung -> Admin measurement > Ana-
logue channels).
AT TENTION
Incorrect polarity or using an external voltage supply
greater than 24V can destroy the measuring input. The
24-V supply is available starting at terminal DI+.
AT TENTION
Incorrect polarity or using a voltage supply greater than
12V can destroy the measuring input.
NOTE
The digital inputs can be optionally converted for status
evaluation.
This means that the Powador-proLOG can evaluate
switching states 0 or 1 (N/C or N/O contact).
This must be set up using the configuration files
for the Powador-proLOG.
Please contact the KACO new energy hotline.
Powador-proLOG
+ -
D0
+ -
24V
+ -
Signalgeber
Powador-proLOG
Impulseingang
Anzeigedisplay
Powador-proLOG
D0
+ - + -
Powador-proLOG Display

Page 16 Operating Instructions Powador-proLOG_EN
Section 5 · Installation
Connecting sensors and energy counters to the Powador-proLOG S/M/XL
Recommended cables
Cable assemblies are provided with all sensors. In the case of the PT1000 ambient temperature sensor, we recommend using cables of
the following type: LiYCY 2 x 2 x 0.5 mm². The maximum cable length of 100 m must not be exceeded.
POWADOR proLOG
MADE IN GERMANY
EXIT DOWN UP ENTER
Ethernet
GSM
ANT ETH
Analoge EingängePowador-go Digitale EingängeRS485230V AC
GSM-
Antenne
Digital
Ausgang
intern
Modem
AI 4
-
+
AI 3
-
+
AI 2
-+
AI 1
-+
24 V
-+ AB
NL
DI 4
-+
DI 3
-+
DI 2
-+
DI 1
-+
DI 0
-+
is Powador-view
- S0-Impuls (blau)
+ S0-Impuls (braun)
Zählersensor
Signal (weiss)
+ 24 V DC (grün)
- GND (braun)
Einstrahlungssensor mit
Modultemperaturfühler (Si12TC-T)
+ 24 V DC (rot)
- GND (schwarz)
Einstrahlung (orange)
Temperatur (braun)
Umgebungstemperatursensor
+ 24 V DC (rot)
- GND (schwarz)
Temperatur
Leitungs-
schutzschalter
B6 A
Powador-proLOG M
1x AI, 1x DI, 1x DO
Powador-proLOG XL
4x AI, 4x DI, 1x DO
Analoge Eingänge (AI)
0 … 10 V DC | PT1000
Digitale Eingänge (DI)
Optisch getrennt
Low: 0 … 7 V DC
High: 9 … 24 V DC
Digitaler Ausgang (DO)
S0 nach DIN 43 864
Konfiguration als Alarm- oder Impulsausgang (S0)
Modemtypen
Analog | ISDN | GSM/GPRS
NL
230 V AC
NOTE
Input AI1 is preconfigured for connection of a solar sensor.
Digital input DI1 is preconfigured for connection of a feed-
in meter.
Powador-proLOG M
1x AI, 1x DI, 1x DO
Powador-proLOG XL
4x AI, 4x DI, 1x DO
analogue inputs (AI)
0 … 10 V DC | PT1000
digital inputs (DI)
optically seperated
Low: 0 … 7 V DC
High: 9 … 24 V DC
digital output (DO)
S0 nach DIN 43 864
Configuration as Alarm or pulse output (S0)
Modemtyp
Analog | ISDN | GSM/GPRS
breaker B6A
digital inputs
digital
output
GSM
antenna
analogue inputs
Powador view
- S0-Impuls(blue)
+ S0-Impulse (brown)
Counter sensor
Signal (white)
+ 24 V DC (green)
- GND (brown)
Irradiation and module temperature
sensors (SI12TC-T)
+ 24 V DC (red)
- GND (black)
irradiation (orange)
Temperature (brown)
Environmental „humidity“ sensor
+24 V DC (red)
- GND (black)
- Temperature
circuit

Operating Instructions Powador-proLOG_EN Page 17
5.5 KACO Power Control
Since 1 January 2009 when the German Renewable Ener-
gies Act (EEG) was passed, PV systems in excess of 100 kW
have been subject to remote-controlled power regulation. In
principle, each individual unit in a network with other units
can become a system of this size. Therefore, every Powador
inverter supports power reduction.
KACO new energy achieves this power reduction function
(KACO power control) by combining the Powador-proLOG XL
unit with a radio ripple control receiver. These units enable the
power supply company to reduce the power of the system as
required. For this, the following levels are possible: 0%, 30%,
60% or 100% of the rated AC power of the inverter. When
you specify 30 % or 60 %, the inverter limits the power to
30 % or 60 %. With a setting of 0 %, the inverter disconnects
from the grid, and 100% is used for normal grid feed mode.
When the power supply company requests a reduction in
the power, the Powador-proLOG receives the corresponding
signal via the radio ripple control receiver. The Powador-pro-
LOG then forwards the information to all connected inverters
as a command via the RS485 interface. After a period of five
minutes without any signal from the power supply company,
the inverters return to normal operation.
Connection
The radio ripple control receiver is connected to the Powador-
proLOG XL, which is mandatory for the use of KACO power
control. You do not have to make any changes to the inverter
in order to use the KACO power control function, since it is
integrated into the inverter as standard. It is activated and
configured using the Powador-proLOG XL web server or the
integrated display on the Powador-proLOG XL.
KACO Power-Control
Adapter board
Radio ripple control receiver
Relaiscontact
Section 5 · Installation
AT TENTION
To use the KACO power control function, you must insert
the adapter board. This is included in the scope of deliv-
ery of each Powador-proLOG XL unit. In other words, you
must remove the standard plug connector and insert the
adapter board instead. Now connect the radio ripple con-
trol receiver to the adapter board.
supplies
230 V AC

Page 18 Operating Instructions Powador-proLOG_EN
OPTO <-> BEEPER
You can set the jumper to OPTO or BEEPER.
OPTO: Only the D0 output is activated.
BEEPER: The D0 output and the internal horn are activated.
Powador <-> Powador+Powador-go
You can set the jumper to Powador or Powador+Powador-
go.Powador: The RS485 signal is only present at the “B A
RS485” terminal strip. Only the Powador inverters
can be operated.
Powador+Powador-go:
The RS485 signal is present at the “B A RS485” terminal strip
and at the “Powador-go” RJ45 sockets. The current sensors
and the inverters can be operated together.
24V internal <-> 24V external
You can set the jumper to INTERNAL or EXTERNAL. This
jumper affects the front socket of the “24 V external”
connection.
INTERNAL:
The Powador-go units draw their power from the
internal power supply of the Powador-proLOG.
EXTERNAL:
An external voltage supply for the Powador-go units
can be connected to the “24V external” terminal strip.
Reset
Use the reset button to
restart the Powador-proLOG.
5.6 Pin assignment
5.7 Jumper switch (M/XL only)
The Powador-proLOG M/XL has three jumper switches located
on the circuit board. You can set the following operating
modes:
NOTE
The RS485 signal is internally bridged from the
RJ45“Powador-go” socket to the “B A RS485” terminal
strip
using the “Powador+Powador-go” jumper setting.
RJ45 socket
Left: Pin 1
Right: Pin 8
PhonePIN
Analog ISDN
1
2
3 STA / (B2)
4 b= minus SRA / (B1)
5 a= plus SRB / (A1)
6 STB / (A2)
7
8
EthernetPIN
Name Function
1 TPTX- Transmit Data
2 TPTX+ Transmit Data
3 TPTX+ Transmit Data
4
5
6 TPTX- Transmit Data
7
8
Powador-goPIN
Name Function
1 +12V…24V supply
2 +12V…24V supply
3 +12V…24V alarm output
4 b= plus data link
5 a= minus data link
6 GND alarm output
7 GND supply
8 GND supply
NOTE
The BEEPER should only be active when the D0 output is
used as an alarm output.
IMPORTANT
If only inverters are connected (without current sensors),
make sure the jumper is set to “Powador”. Otherwise,
you cannot communicate with the inverters.
Section 5 · Installation

Operating Instructions Powador-proLOG_EN Page 19
6 Start-Up
6.1 Procedure
1. Switch on the Powador-proLOG
Connect the supply voltage to switch on the unit. After
the supply voltage has beenconnected, the “Power”
LED must remain lit.
2. Check the status LEDs
The status LED provides information about the unit’s
status after it has been started up:
Status LED is off ->System is starting up
Status LED is flashing steadily -> System is ready
3. This is the most important part of start-up. Once
the system has started up (Power LED is lit/Status
LEDisflashing),youshouldconnecttothePowador-proLOG
with your computer to check whether all inverters
are answering over the RS485 line and whether all
connected sensors are providing data.
See section 7 (“Establishing a Connection”) of this
manual for information on how to connect to the
Powador-proLOG with your computer.
6.2 Using the Powador-proLOG with
Powador-web
1. You do not have to configure the data logger on site.
You must ensure that the inverters and
sensors have been connected correctly. Make sure
that the telephone connection (analogue, ISDN)
and the Internet connection (Ethernet) or SIM card (GSM/
GPRS)arefunctioningcorrectly.Itmustbepossibletoaccess
the data logger using a PC/laptop (assign IP address).
In the case of network devices (Ethernet), you should
also have the free TeamViewer software installed
on your PC/laptop to ensure trouble-free service.
As soon as you have managed to meet these
requirements, please contact the
KACO new energy monitoring service.
2. Once KACO new energy has confirmed that
your data logger is communicating with the portal
please send the completed application form
to the monitoring service.
You can download the application form from our
wesite: "www.kaco-newenergy.de".
6.3 Using the Powador-proLOG without
Powador-web
1. Once you have successfully connected to the
Powador-proLOG, you should configure the unit to
meet your requirements (inverter, analogue/digital
channels, alarm notification and data transmission).
2. You can use the “Installation Wizard”) to configure
and check the measured data of the Powador-pro
LOG. It will guide you through the installation process
one step at a time.
You can also use the “Expert page”
to configure and check measured data.
For more information, see section 8 (“Menu
Description”).
6.4 Display menu and status LEDs
6.4.1 Meaning of the four status LEDs
"Power” LED
Remains lit: the unit is supplied with power
Is not lit: there is a fault in the voltage supply
"Status” LED
Is not lit: the system is just starting up (boot phase)
Flashing: the system loaded successfully (normal operation)
"Connect” LED
Is not lit: currently there is no connection via analogue modem,
ISDN or GSM
Flashing: the connection to the remote station is being estab-
lished
Remains lit: the connection was successfully established
"Alarm” LED
Is not lit: normal operation
Remains lit: the unit issues an alarm signal via alarm output
D0 (provided it was appropriately configured)
NOTE
The system needs about two minutes to be completely
initialised. This process is similar to starting up (booting)
a PC. The completion of the boot phase is indicated by
the status LED: The status LED is off during the boot
phase and only starts to flash after it is completed.
AT TENTION
Make sure that everything is properly connected
(polarity) and that all inverters are addressed (RS485
address). For more information, see the inverter manual.
Section 6 · Start-up
NOTE
You can use what is known as the "posbox" function to
test the connection to the Powador-web. To do this go to
Admin monitoring » Network » Postbox).

Page 20 Operating Instructions Powador-proLOG_EN
6.4.2 Display menu
The integrated display allows you to make settings (e.g. IP
address for the Powador-proLOG) or search for inverters
during installation.
You can also query current measured values and stored energy
yields while the unit is operating.
Navigating through the display menu:
EXIT: -Cancel input
- Go back one menu level
DOWN: - Select a menu item below this point
- Lower the number
UP: - Select a menu item above this point
- Increase the number
ENTER:
-Confirm input
- Go down one menu level
- Go to the next menu level
Section 6 · Start-up

Operating Instructions Powador-proLOG_EN Page 21
6.4.3 Display menu structure: Description of the menu items
Rechte Passwort
0300tsaG
Installateur 0020
Administrator 0010
Overview Ethernet Current IP address
GSM/GPRS Field strength
Settings Communication Ethernet DHCP
Static IP address
Subnet mask
Gateway
Modem / ISDN / GSM Local IP address
Remote IP address
Subnet mask
ISDN-MSN
PIN-Code
Call acceptance
Data logger Inverter settings
Current values Analogue values
System Energy of DI Current power
Yield today
Yield yesterday
Monthly yield
Annual yield
Total yield
Alarms/Faults Communication
System error
Current subnet mask
Current gateway
Language Deutsch
English
Francais
Espanol
Italiano
Set factory settings
Start scan
Power Control
AI1
AI2
AI3
AI4
Digital values
Current sensors
Inverters
DI4
DI1
DI2
DI3
Address 1
Address x
Adresse 1
Adresse x
Modem faults
System file is missing
System alarms Alarm list
Reset local alarms
Hardware AI / DI fault
OCS does´t respond
Inverter doesn`t respond
Energy Inverters Current power
Daily energy
Previous day´s energy
Energy for the month
Annual energy
total energy
Section 6 · Start-up