Kadey-Krogen Yachts 5814 User manual

Kadey-Krogen Yachts
Owner's Manual
HullNumber5814
February, 2008

Kadey-Krogen 58’
Pertinent Information
Hull #5814
General Specifications
LOA: 62’11” AC Voltage/Service: 110v/50 amp.
LWL: 52’3” DC Voltage: 12v /24v
Beam (Molded): 18’1” Fuel Tank Capacity: 1,760 gals.
Beam (Over Rub Rail): 18’10” Water Tank Capacity: 450 gals.
Draft: 5’3” Holding Tank Capacity: 100 gals.
Displacement: 96,830 lbs.
Ballast: 7,000 lbs.
Approximate Bridge Clearance (DWL to top of flybridge coaming):
with mast “up” (standard mast) 25’5”
with mast “down” 15’9”
Exterior
Hull, Portuguese Bridge
& Flybridge gel coat: Cook®CCP 953 #WN099/white
Superstructure, Pacific
Coast Marine® windows
& Freeman® doors
gel coat: Cook® CCP 953 #IN022/beige
Non-skid paint: U.S. Paint’s Awlgrip®, color #H8321/Kadey-Krogen beige
Flybridge, Hull Sheer,
& Boot stripes and
Name Board paint: U.S. Paint’s Awlgrip®, #G5002/flag blue
Mast: U.S. Paint’s Awlgrip®, color #G8044/Snow White
Davit: U.S. Paint’s Awlgrip®, color #G8044/Snow White
Bottom paint: Sea Hawk Tropikote Blue # 2142, 2 undercoats, Sea Hawk Cukote,
Dark Blue #3430 top coat
Teak treatment: AwlGrip Spar Varnish – 10 coats
Interior
Galley and head counter tops: Corian®color: Sahara
Walls: Cherry veneer, throughout
Formica®: #934-858/Pearl

©2008 Kadey-Krogen Yachts, Inc.
www.kadeykrogen.com
Subject to change without notice.
Krogen 58’ Manual, Hull 58014 i
TABLE OF CONTENTS
TABLE OF FIGURES.................................................................................................... xv
INTRODUCTION............................................................................................................. 1
About Your Owner’s Manual.......................................................................................... 3
Owner’s Information Record and Details...................................................................... 5
Owner’s Information:.................................................................................................. 5
Emergency Contact Information:................................................................................ 5
Vessel Information:..................................................................................................... 5
Warranty Information...................................................................................................... 7
VESSEL SPECIFICATIONS.......................................................................................... 9
Vessel Specifications ....................................................................................................... 11
General Data ................................................................................................................. 11
Hydrostatic Data ........................................................................................................... 12
Construction.................................................................................................................... 13
General.......................................................................................................................... 13
Bulkheads.................................................................................................................. 13
Superstructure........................................................................................................... 13
Decks......................................................................................................................... 14
Rudders..................................................................................................................... 14
Fiberglass Lay up Specifications.................................................................................. 14
Quality Control ......................................................................................................... 15
Structural Details ...................................................................................................... 15
Fastening....................................................................................................................... 16
General...................................................................................................................... 18
Aft Deck.................................................................................................................... 18
Portuguese Bridge..................................................................................................... 19
Flybridge/Boat Deck................................................................................................. 19
Bow........................................................................................................................... 19
Interior........................................................................................................................... 20
General...................................................................................................................... 20
Saloon ....................................................................................................................... 20
Galley........................................................................................................................ 20
Pilothouse.................................................................................................................. 21
Companionway......................................................................................................... 21
Master Stateroom...................................................................................................... 21
Master Head.............................................................................................................. 22
Guest Stateroom........................................................................................................ 22
Stateroom/Den .......................................................................................................... 22
Guest Head................................................................................................................ 22
Engine Room ............................................................................................................ 23
Bow Thruster Compartment ..................................................................................... 23
Forward Machinery Space........................................................................................ 23
Amidships Machinery Space .................................................................................... 24

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www.kadeykrogen.com
Subject to change without notice.
ii Krogen 58’ Manual, Hull 58014
Lazarette.................................................................................................................... 24
SYSTEMS OPERATION & BASIC MAINTENANCE ............................................. 25
Air Conditioning System................................................................................................ 27
Basic Operation............................................................................................................. 28
Remote Fan Operation.................................................................................................. 29
Fan Speed Adjustment.............................................................................................. 30
Fan Mode.................................................................................................................. 30
Air Conditioning Basic Service and Maintenance........................................................ 31
Air Horn System ............................................................................................................. 33
Operation....................................................................................................................... 33
Key Pad......................................................................................................................... 33
Figure 1 – Kahlenberg Display..................................................................................... 34
Air Horn System Basic Service and Maintenance........................................................ 36
Antivibration System...................................................................................................... 37
Antivibration System Basic Service and Maintenance................................................. 38
Battery System ................................................................................................................ 39
Battery Banks................................................................................................................ 39
Battery Charging........................................................................................................... 39
Battery Isolator.............................................................................................................. 40
Battery Equalizer .......................................................................................................... 40
Centerfielder ................................................................................................................. 40
Battery Operation.......................................................................................................... 41
Using a booster battery ................................................................................................. 41
Battery System Basic Service and Maintenance........................................................... 42
Equalization .................................................................................................................. 42
Bilge System..................................................................................................................... 43
High Water Alarm......................................................................................................... 44
Forepeak........................................................................................................................ 44
Bilge System Basic Service and Maintenance.............................................................. 46
Figure 2 – Bilge System Schematic.............................................................................. 47
Bonding System............................................................................................................... 49
Bonding System Basic Service and Maintenance......................................................... 50
Bow Thruster................................................................................................................... 53
Initialization.................................................................................................................. 53
Operation....................................................................................................................... 53
Hydraulics..................................................................................................................... 54
Electrical....................................................................................................................... 54
Bow Thruster System Basic Maintenance.................................................................... 54
Cablemaster System........................................................................................................ 55
Operation....................................................................................................................... 55
Remote Operation......................................................................................................... 56
Cablemaster System Basic Service and Maintenance .................................................. 56
Davit System.................................................................................................................... 57
Operation....................................................................................................................... 57
Davit System Basic Service and Maintenance.............................................................. 60
Digital Stabilizers............................................................................................................ 61

©2008 Kadey-Krogen Yachts, Inc.
www.kadeykrogen.com
Subject to change without notice.
Krogen 58’ Manual, Hull 58014 iii
Initialization.................................................................................................................. 61
Start-up Procedure .................................................................................................... 61
Operation....................................................................................................................... 62
Position Indicator Bars.............................................................................................. 63
ALARM Button........................................................................................................ 63
RESTART Button..................................................................................................... 63
MENU Button........................................................................................................... 63
HEEL Mode Screen.................................................................................................. 63
SPEED Screen .......................................................................................................... 63
Enabling One Fin Only............................................................................................. 64
Flybridge Control.......................................................................................................... 64
Electrical....................................................................................................................... 64
Hydraulics..................................................................................................................... 64
Pinning of Fins.............................................................................................................. 64
Digital Stabilizer System Basic Maintenance............................................................... 66
Electrical Systems........................................................................................................... 67
120/240V AC System................................................................................................... 67
AC Electrical Source..................................................................................................... 68
Connecting to Shore Power .......................................................................................... 68
Figure 3 – Shore Power Inlet Selector Switch Panel.................................................... 70
Disconnecting from Shore Power................................................................................. 71
Switching from Shore Power to Generator................................................................... 71
Switching from Generator to Shore Power................................................................... 72
INVERTER............................................................................................................... 73
AC Electrical Distribution ............................................................................................ 73
Figure 4 – 120/240V AC Distribution Panel – Top...................................................... 77
Figure 5 – 120/240V AC Distribution Panels No. 1 & No. 2....................................... 78
Figure 6 – 120V AC Inverter Bypass Panel.................................................................. 80
12V DC Electrical Source............................................................................................. 81
24V DC Electrical Source............................................................................................. 81
12V DC Electrical Distribution .................................................................................... 81
Figure 7 – 12V DC NAV./COM. Electronics Panel..................................................... 83
24V DC Electrical Distribution .................................................................................... 84
24V DC Main Panel Disconnect............................................................................... 84
Figure 8 – 24V DC Main Disconnect Panel ................................................................. 86
Navigation Lights...................................................................................................... 87
24V DC NAV./COM. Electronics Panel .................................................................. 87
Figure 9 – 24V DC NAV./COM. Electronics Panel..................................................... 89
Figure 10 – 120/240V AC Electrical Schematic........................................................... 91
Figure 11 – 12/24V DC Electrical Schematic............................................................... 93
Figure 12 – Propulsion Engines Electrical Schematic.................................................. 95
Figure 13 – Top Down View – Lower Deck ................................................................ 97
Exhaust System ............................................................................................................... 99
Propulsion Engine Exhaust........................................................................................... 99
Generator Exhaust......................................................................................................... 99
Exhaust System Basic Service and Maintenance........................................................ 100

©2008 Kadey-Krogen Yachts, Inc.
www.kadeykrogen.com
Subject to change without notice.
iv Krogen 58’ Manual, Hull 58014
Fire Suppression System .............................................................................................. 101
Operation..................................................................................................................... 101
Automatic Activation.................................................................................................. 101
Manual Activation ...................................................................................................... 102
Testing the Alarm ....................................................................................................... 102
Fire Suppression System Basic Service and Maintenance ......................................... 103
Fresh Water System...................................................................................................... 105
Tank ............................................................................................................................ 105
Sight Gauges............................................................................................................... 105
Automatic Fresh Water Pressure System.................................................................... 105
Dockside Water Pressure Regulators.......................................................................... 106
Deck Washdown......................................................................................................... 107
Water Heater............................................................................................................... 107
Emergency Shut-off.................................................................................................... 107
Fresh Water System Basic Service and Maintenance................................................. 108
Figure 14 – Fresh Water System Schematic............................................................... 111
Figure 15 – Top Down View – Upper Deck............................................................... 113
Fuel System.................................................................................................................... 115
Fuel Transfer System.................................................................................................. 115
Fuel Polishing System................................................................................................. 115
Fuel Supply System .................................................................................................... 115
Fuel Return System..................................................................................................... 116
Fuel Management........................................................................................................ 116
Fuel Filter/Water Separator......................................................................................... 116
Fueling Procedure....................................................................................................... 117
Fuel System Basic Service and Maintenance ............................................................. 119
Figure 16 – Diesel Fuel Oil System Schematic.......................................................... 123
Fuel Polishing System................................................................................................... 125
Operations................................................................................................................... 125
Fuel Polishing Basic Service and Maintenance.......................................................... 127
Generators..................................................................................................................... 129
Engine Break-In.......................................................................................................... 129
Voltage........................................................................................................................ 130
Coolant........................................................................................................................ 130
Supplemental Coolant Additives ............................................................................ 131
Disposing of Coolant .............................................................................................. 131
Before Starting............................................................................................................ 131
Starting........................................................................................................................ 132
Operating..................................................................................................................... 132
No Electrical Power.................................................................................................... 132
Stopping...................................................................................................................... 133
Emergency Shut Off ................................................................................................... 133
Switching from Shore Power to Generator................................................................. 133
Switching from Generator to Shore Power................................................................. 134
Shutdowns and Alarms............................................................................................... 135
Generator Basic Service and Maintenance................................................................. 136

©2008 Kadey-Krogen Yachts, Inc.
www.kadeykrogen.com
Subject to change without notice.
Krogen 58’ Manual, Hull 58014 v
Power Take Off....................................................................................................... 136
Servicing Schedule.................................................................................................. 136
Servicing................................................................................................................. 136
Troubleshooting...................................................................................................... 136
LPG System................................................................................................................... 137
Changing LPG Tanks.................................................................................................. 138
LPG System Basic Service and Maintenance............................................................. 138
Testing for Leaks .................................................................................................... 138
Figure 17 – LPG System Schematic........................................................................... 139
Oil Change System........................................................................................................ 141
Operation..................................................................................................................... 141
System Priming....................................................................................................... 141
Draining Oil............................................................................................................ 141
Filling with Oil........................................................................................................ 142
Oil Change System Basic Service and Maintenance.................................................. 142
Propeller Shaft Assembly System................................................................................ 143
Shaft Seals................................................................................................................... 143
Propeller Shaft Assembly Basic Service and Maintenance........................................ 144
Propeller Removal .................................................................................................. 144
Figure 18 – Shafting Plan ........................................................................................... 145
Propulsion System – Engines and Transmissions...................................................... 147
Engine Break-In.......................................................................................................... 148
Transmission Break-In................................................................................................ 149
Diesel Fuel.................................................................................................................. 149
Bio-Diesel............................................................................................................... 149
Engine Oil................................................................................................................... 149
Synthetic Lubricants ............................................................................................... 150
Alternative Lubricants ............................................................................................ 150
Coolant........................................................................................................................ 150
Water Quality.......................................................................................................... 151
Supplemental Coolant Additives ............................................................................ 151
Testing Engine Coolant........................................................................................... 151
Disposing of Coolant .............................................................................................. 152
Normal Engine Operation....................................................................................... 152
Starting the Engines.................................................................................................... 153
Emergency Engine Start Up........................................................................................ 156
Stopping the Engine.................................................................................................... 156
Emergency Shut Off ................................................................................................... 157
Engine and Transmission Basic Service and Maintenance......................................... 158
Propulsion Engine Controls......................................................................................... 159
Initialization................................................................................................................ 159
Operation..................................................................................................................... 160
Station Transfer........................................................................................................... 160
Control Head Tones.................................................................................................... 160
Engine Control System Basic Service and Maintenance............................................ 162
General Cleaning .................................................................................................... 162

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www.kadeykrogen.com
Subject to change without notice.
vi Krogen 58’ Manual, Hull 58014
Propulsion Engine Raw Water Cooling System......................................................... 163
Seacocks and Scoop Strainer...................................................................................... 163
Raw Water Intake Strainers........................................................................................ 163
Engine Seawater Pump............................................................................................... 163
Seawater Overboard Discharge................................................................................... 163
Propulsion Engine Raw Water Cooling System Basic Service and Maintenance...... 164
Figure 19 – Engine Raw Water Cooling System Schematic ...................................... 165
Raw Water Washdown................................................................................................. 167
Raw Water Washdown Operations............................................................................. 167
Raw Water Washdown Basic Service and Maintenance............................................ 168
Sanitary System............................................................................................................. 169
System Start Up .......................................................................................................... 170
Normal Operation ....................................................................................................... 170
Water Refill Level....................................................................................................... 171
Manual Override......................................................................................................... 171
Holding Tank and Level Monitor............................................................................... 172
Holding Tank Vent Filter............................................................................................ 172
Holding Tank Discharge Operation............................................................................ 172
Sanitary System Basic Service and Maintenance....................................................... 174
Figure 20 – Waste Water System Schematic.............................................................. 177
Shower/Sink Drain System........................................................................................... 179
Sink Drains.................................................................................................................. 179
Shower Drain/Sump System Basic Service and Maintenance.................................... 180
Figure 21 – Clear Water Waste Schematic................................................................. 181
Steering System............................................................................................................. 183
Rudder......................................................................................................................... 183
Flanged Roller Bearing............................................................................................... 184
Rudder Stock Bearing................................................................................................. 184
Emergency Tiller ........................................................................................................ 184
Steering System Basic Service and Maintenance....................................................... 185
Reservoir Pressure .................................................................................................. 185
Hydraulic Fluid....................................................................................................... 185
Rudder Bearing Linkage......................................................................................... 186
Figure 22 – Steering System Schematic ..................................................................... 187
Ventilation System........................................................................................................ 189
Interior Natural Ventilation......................................................................................... 189
Engine Room Ventilation ........................................................................................... 189
Engine Room Exhaust Fan.......................................................................................... 189
Windlass System............................................................................................................ 191
Windlass Operations................................................................................................... 191
Lowering the anchor............................................................................................... 192
Raising the anchor................................................................................................... 193
Capstan (Warping Drum) Operations......................................................................... 194
Windlass Basic Service and Maintenance .................................................................. 195
Windshield Wiper/Washer System ............................................................................. 197
Operation..................................................................................................................... 197

©2008 Kadey-Krogen Yachts, Inc.
www.kadeykrogen.com
Subject to change without notice.
Krogen 58’ Manual, Hull 58014 vii
Figure 23 – Exalto Wiper Control Panel..................................................................... 197
ON/OFF Switching................................................................................................. 198
Intermittent Modes.................................................................................................. 198
High Speed Mode ................................................................................................... 198
Wipe/Wash.............................................................................................................. 198
Windshield Wiper/Washer System Basic Service and Maintenance.......................... 199
APPLIANCES............................................................................................................... 201
Dishwasher..................................................................................................................... 203
Operation..................................................................................................................... 203
Dishwasher Basic Service and Maintenance .............................................................. 204
Dryer .............................................................................................................................. 205
Operation..................................................................................................................... 205
Dryer Basic Service and Maintenance........................................................................ 206
Troubleshooting...................................................................................................... 206
Icemaker........................................................................................................................ 207
Operation..................................................................................................................... 207
Icemaker Basic Service and Maintenance .................................................................. 208
Cleaning and Maintenance...................................................................................... 208
Microwave/Convection Oven....................................................................................... 209
Operation..................................................................................................................... 209
Microwave/Convection Oven Basic Service and Maintenance.................................. 210
Troubleshooting...................................................................................................... 210
Range.............................................................................................................................. 211
Changing LPG Tanks.................................................................................................. 212
Testing for Leaks ........................................................................................................ 212
Operation..................................................................................................................... 213
Range Basic Service and Maintenance....................................................................... 214
Refrigerator................................................................................................................... 215
Operation..................................................................................................................... 215
Refrigerator Basic Service and Maintenance.............................................................. 216
Trash Compactor.......................................................................................................... 217
Operation..................................................................................................................... 217
Trash Bag Installation............................................................................................. 217
Trash Compactor Basic Service and Maintenance ..................................................... 218
Care and Cleaning................................................................................................... 218
Washer........................................................................................................................... 219
Operation..................................................................................................................... 219
Washer Basic Service and Maintenance..................................................................... 220
Troubleshooting...................................................................................................... 220
HOUSEKEEPING........................................................................................................ 221
Convenience Features................................................................................................... 223
Watch Berth................................................................................................................ 223
Convertible L Shaped Settee....................................................................................... 223
Table ........................................................................................................................... 223
Cable TV Outlets ........................................................................................................ 223
Phone Outlets.............................................................................................................. 224

©2008 Kadey-Krogen Yachts, Inc.
www.kadeykrogen.com
Subject to change without notice.
viii Krogen 58’ Manual, Hull 58014
Care and Cleaning........................................................................................................ 225
Interior......................................................................................................................... 225
Corian® Countertops.............................................................................................. 225
Interior Cherry ........................................................................................................ 225
Appliances................................................................................................................... 225
Yacht Exterior............................................................................................................. 226
Gel Coat.................................................................................................................. 226
Navigation Light Maintenance ............................................................................... 226
Stainless Steel Railings........................................................................................... 226
Teak Decks.............................................................................................................. 227
Teak Brightwork..................................................................................................... 227
Weather-Tight Doors.............................................................................................. 227
Cleaning of Chrome Plated Air Horn ..................................................................... 227
Below the Waterline ................................................................................................... 228
LAY-UP AND HAUL-OUT......................................................................................... 229
Haul-Out........................................................................................................................231
Figure 24 – Docking Plan........................................................................................... 233
De-Commissioning........................................................................................................ 235
Air Conditioning..................................................................................................... 235
Battery System........................................................................................................ 236
Bilge System........................................................................................................... 236
Bow Thruster .......................................................................................................... 236
Digital Stabilizers.................................................................................................... 236
Engine Controls ...................................................................................................... 236
Fresh Water System................................................................................................ 237
Fuel System............................................................................................................. 239
Generators............................................................................................................... 239
LPG System............................................................................................................ 239
Propeller Shaft Seal................................................................................................. 239
Propulsion Engines and Transmissions .................................................................. 240
Raw Water Washdown ........................................................................................... 240
Refrigerator............................................................................................................. 241
Shower Drains......................................................................................................... 241
Steering System (Hynautic®)................................................................................. 241
Windlass.................................................................................................................. 241
Re-Commissioning........................................................................................................ 243
Air Conditioning..................................................................................................... 243
Battery System........................................................................................................ 243
Fresh Water System................................................................................................ 243
Generators............................................................................................................... 244
Propulsion Engines ................................................................................................. 245
Raw Water Washdown ........................................................................................... 245
Refrigerator............................................................................................................. 245
Winterizing.................................................................................................................... 247
Air Conditioning..................................................................................................... 247
Battery System........................................................................................................ 248